Specific embodiment
For the purpose of this utility model, technical solution and advantage is more clearly understood, below in conjunction with attached drawing to this
The embodiment of utility model is described in detail.
As shown in figure 8, the utility model embodiment provides a kind of laminating system, including set gradually feed mechanism 1,
Laminating machine 3 and shedding mechanism 5, the laminating system further include conveyor pallet structure 35 and pallet reflux mechanism, and wherein pallet is defeated
The feed end and discharge end for sending mechanism 35 to pass through laminating machine 3, and for transporting pallet 6 from feed mechanism 1 to shedding mechanism 5;
Pallet reflux mechanism is set to outside laminating machine 3, and for transporting pallet 6 from shedding mechanism 5 to feed mechanism 1.
Laminating system provided by the embodiment of the utility model, including feed mechanism 1, laminating machine 3, shedding mechanism 5, pallet are defeated
Send mechanism 35 and pallet reflux mechanism workpiece can be put when being laminated using the laminating system to workpiece (such as photovoltaic glass)
Set on the pallet 6 on feed mechanism 1, then feed mechanism 1 can workpiece by pallet 6 and thereon be delivered to conveyor pallet structure
35, conveyor pallet structure 35 drives pallet 6 and workpiece to enter laminating machine 3, is then laminated in laminating machine 3 to workpiece, complete
At after processing workpiece and pallet 6 shedding mechanism 5 is delivered to by conveyor pallet structure, workpiece is removed at shedding mechanism 5,
Then pallet 6 is delivered to feed mechanism 1 from shedding mechanism 5 by pallet reflux mechanism, in case for containing when being laminated next time
Put workpiece.
In the laminating system, pallet 6 passes through 35 He of conveyor pallet structure respectively in process and in reflux course
Pallet flows back, and mechanism realization is automatic to be conveyed, and is improved the degree of automation of laminating system, is simplified the operation of laminating system, reduces
Artificial manipulation strength, improves production efficiency, is conducive to carry out lamination process to large batch of workpiece.
Optionally, as shown in figure 8, pallet reflux mechanism includes the first reflux unit 34, the setting of the first reflux unit 34 exists
3 lower part of laminating machine.
By being located at the first reflux unit 34 of 3 lower part of laminating machine, pallet 6 is transmitted back to feed mechanism from shedding mechanism 5
1。
Optionally, as Figure 1-Figure 2, laminating system further includes feeding mechanism 2, and feeding mechanism 2 is set to feed mechanism 1
Between laminating machine 3, feeding mechanism 2 is used to pallet 6 being delivered to conveyor pallet structure 35 from feed mechanism 1.
Further, pallet reflux mechanism includes the second reflux unit 24, and the second reflux unit 24 is set to feeding mechanism 2
Lower part, pallet 6 can be transmitted to the second reflux unit 24 from the first reflux unit 34.
Feeding mechanism 2 between feed mechanism 1 and laminating machine 3 is set to for feeding, it can be by workpiece and pallet 6 from feeding
Mechanism 1 is delivered to the conveyor pallet structure 35 through laminating machine 3.The second reflux unit 24 for being set to 2 lower part of feeding mechanism is used
In pallet 6 is transmitted to feed mechanism 1 from the first reflux unit 34 when pallet 6 flows back.
Optionally, as Figure 1-Figure 2, laminating system further includes discharging mechanism 4, and discharging mechanism 4 is set to 3 He of laminating machine
Between shedding mechanism 5, discharging mechanism 4 is used to pallet 6 being delivered to shedding mechanism 5 from conveyor pallet structure 35.
Further, pallet reflux mechanism further includes third reflux unit 44, and third reflux unit 44 is set to discharging mechanism 4
Lower part, pallet 6 can be transmitted to the first reflux unit 34 from third reflux unit 44.
Be set to workpiece that discharging mechanism 4 between laminating machine 3 and shedding mechanism 5 is used to complete to process and pallet 6 from
Conveyor pallet structure 35 through laminating machine 3 is delivered to shedding mechanism 5.It is set to the third reflux unit of 4 lower part of discharging mechanism
44 for being transmitted to the first reflux unit 34 from shedding mechanism 5 for pallet 6 when pallet 6 flows back.
Optionally, as shown in Fig. 2, feeding mechanism 2 includes pan feeding conveying assembly 25, the second reflux unit 24 is arranged in pan feeding
The lower part of conveying assembly 25;As shown in fig. 6, discharging mechanism 4 includes discharging conveying assembly 45, the setting of third reflux unit 44 is going out
Expect 45 lower part of conveying assembly.
Superposed pan feeding conveying assembly 25, conveyor pallet structure 35 and discharging conveying assembly 45 are used in lamination process
Middle conveying pallet 6 and workpiece, third reflux unit 44, the first reflux unit 34 and the second reflux unit 24 positioned at lower part are used for
Pallet 6 is conveyed when pallet 6 flows back.
Optionally, as shown in figure 3, feed mechanism 1 includes feeding lifting assembly 12 and feeding conveying assembly 13, feeding conveying
Component 13 is arranged on feeding lifting assembly 12, and feeding lifting assembly 12 drives feeding conveying assembly 13 to go up and down, and makes pallet 6
It flows back in pallet and is transmitted between mechanism and conveyor pallet structure.
In feed mechanism 1, feeding lifting assembly 12 can drive feeding conveying assembly 13 to go up and down, in this way in feeding, feeding
Lifting assembly 13 drives feeding conveying assembly 12 to rise, and then drives on the pallet 6 and workpiece being located on feeding conveying assembly 12
It rises, then feeding conveying assembly 12 works, and pallet 6 and workpiece are transmitted to superposed pan feeding conveying assembly 25 (such as Fig. 1 institute
Show) or conveyor pallet structure 35 (as shown in Figure 8).When pallet 6 flows back, feeding lifting assembly 13 drives feeding conveying assembly 12
Decline, so that the first reflux unit 34 (as shown in Figure 8) for being located at lower part or the second reflux unit 24 (as shown in Figure 1) are by pallet
6 are transmitted back to feeding conveying assembly 13.
Optionally, as shown in fig. 7, shedding mechanism 5 includes discharging lifting assembly 52 and discharging conveying assembly 53, discharging conveying
Component 53 is arranged on discharging lifting assembly 52, and discharging lifting assembly 52 drives discharging conveying assembly 53 to go up and down, and makes pallet 6
In conveyor pallet structure and the inter-agency transmission of pallet reflux.
In shedding mechanism 5, discharging lifting assembly 52 can drive discharging conveying assembly 53 to go up and down, in this way in feeding, discharging
Lifting assembly 53 drives discharging conveying assembly 52 to rise, and so as to superposed conveyor pallet structure 35 (as shown in Figure 8) or goes out
Expect that pallet 6 and workpiece are transmitted to discharging conveying assembly 53 by conveying assembly 45 (as shown in Figure 1).When pallet 6 flows back, discharging liter
Part 53 of coming down to a lower group drives discharging conveying assembly 52 to decline, so that pallet 6 is transmitted back to the first reflux unit 34 positioned at lower part (as schemed
Shown in 8) or third reflux unit 44 (as shown in Figure 1).
Optionally, as shown in figure 5, laminating machine 3 includes three chambers, respectively preheating chamber 31, heating room 32 and cooling chamber
33, wherein preheating chamber 31 is for preheating workpiece, and for workpiece to be heated and is laminated, cooling chamber 33 is used for heating room 32
In carrying out cooling and pressure maintaining to workpiece.
The setting quantity of first reflux unit 34 is three, and is separately positioned on preheating chamber 31, heating room 32 and cooling chamber
33 lower parts, pallet 6 can transmit between the first reflux unit 34;Alternatively, the setting quantity of the first reflux unit 34 is one,
And it is arranged in preheating chamber 31, heating room 32 and 33 lower part of cooling chamber.
The setting quantity that the first reflux unit 34 of 3 lower part of laminating machine is arranged in can be three, three first reflux dresses
It sets 34 and is separately positioned on preheating chamber 31, heating room 32 and 33 lower part of cooling chamber, and can be filled in three first reflux when the reflux of pallet 6
It sets and is transmitted between 34, i.e., pallet 6 can be sent to the of heating 32 lower part of room from the first reflux unit 34 of 33 lower part of cooling chamber
One reflux unit 34 is sent to the first reflux unit of 31 lower part of preheating chamber from the first reflux unit 34 of heating 32 lower part of room
34.Alternatively, the setting quantity of the first reflux unit 34 is one, and prolong in preheating chamber 31, heating room 32 and 33 lower part of cooling chamber
It stretches, pallet 6 can successively lead under the drive of first reflux unit 34 below cooling chamber 33, heating room 32 and preheating chamber 31
It crosses.
Optionally, chamber includes multiple sub-chamber, and multiple sub-chamber are arranged at a column, the quantity and son of conveyor pallet structure
The quantity of chamber is identical, and conveyor pallet structure is provided in each sub-chamber.
As shown in figure 5, preheating chamber 31, the heating room 32 and setting in a row of cooling chamber 33, preheating chamber 31, heating room 32 and cold
But room 33 includes into three sub-chamber of a column setting.There are three the settings of conveyor pallet structure 35, and three conveyor pallets
Structure 35 is arranged at a column, each conveyor pallet structure 35 runs through the corresponding sub-chamber of preheating chamber 31, heats the corresponding of room 32
Sub-chamber and cooling chamber 33 corresponding sub-chamber.
Optionally, as shown in figure 4, feeding mechanism 2 further includes pan feeding lifting assembly 22, the setting of pan feeding lifting assembly 22 is entering
Expect between conveying assembly 25 and the second reflux unit 24, pan feeding lifting assembly 22 drives pan feeding conveying assembly 25 to go up and down.
Optionally, as shown in fig. 6, discharging mechanism 4 further includes discharging lifting assembly 42, the setting of discharging lifting assembly 42 is going out
Expect between conveying assembly 45 and third reflux unit 44, discharging lifting assembly 42 drives discharging conveying assembly 45 to go up and down.
In feeding mechanism 2, pan feeding lifting assembly 22 drives pan feeding conveying assembly 25 to go up and down, work by pallet 6 and thereon
Part is delivered in the different sub-chamber of preheating chamber 31.In discharging mechanism 4, discharging lifting assembly 42 drives 45 liters of conveying assembly of discharging
Drop, by the different sub-chamber of cooling chamber 33 pallet 6 and workpiece be delivered to discharging conveying assembly 45 on.
Optionally, conveyor pallet structure 35, pallet reflux mechanism (including the first reflux unit 34, the second reflux unit 24,
Second reflux unit 44), feeding conveying assembly 12 and discharging conveying assembly 53 include driving device and transmission device, driving dress
Set driving transmission device delivery tray 6.
Optionally, driving device includes motor, and transmission device includes chain, and chain is arranged to and the holding section card on pallet
It closes, and drives tray transport.
Specifically, a holding section 61 (as shown in Figure 4) is respectively arranged in the both ends of pallet 6, and there are two fixture blocks for setting on chain
(not shown), the spacing between two fixture blocks is corresponding with the spacing between two holding sections 61, so that two holding sections 61 are distinguished
Engage with two fixture blocks, pallet 6 is fixed on chain, so as to the movement of chain-driving pallet 6.
Optionally, as shown in figure 5, the first reflux unit 34 includes the first reflux transmission device and driving the first reflux transmission
First reflux driving device of device, the first reflux transmission device include the first reflux sprocket wheel (not shown) and the first reflux chain
341, the first reflux driving device includes the first reflux motor 342 (such as servo motor), and the first reflux motor 342 passes through first time
Flowing sprocket wheel drives the first reflux chain 341 to move, and the first reflux chain 341 is equipped with the card engaged with the holding section on pallet 6
Block.
Optionally, pan feeding lifting assembly 22 is hydraulic lifting component, and feeding lifting assembly 12 is hydraulic lifting component.
Optionally, discharging lifting assembly 42 is hydraulic lifting component, and discharging lifting assembly 52 is hydraulic lifting component.
Pan feeding lifting assembly 22, feeding lifting assembly 12, discharging lifting assembly 42 and discharging lifting assembly 52 are hydraulic liter
It comes down to a lower group part, 6 raising of pallet and decline is driven using hydraulic lifting component, so that the running smoothly of pallet 6, speed is adjustable, it will not
Pallet 6 is caused to tilt and lead to the workpiece shift in pallet 6.
Optionally, hydraulic lifting component may include hydraulic cylinder and hydraulic system, and hydraulic cylinder is scalable to be risen and drop to realize
Drop, hydraulic system are used to transmit power to hydraulic cylinder.
Specifically, as shown in Fig. 3-Fig. 4, Fig. 6-Fig. 7, feeding lifting assembly 12 may include feeding hydraulic cylinder 121 and feeding
Hydraulic system 122, pan feeding lifting assembly 22 may include pan feeding hydraulic cylinder 221 and pan feeding hydraulic system 222, and discharge lifting assembly 42
It may include discharging hydraulic cylinder 421 and discharging hydraulic system 422, discharging lifting assembly 52 may include discharging hydraulic cylinder 521 and discharging
Hydraulic system 522.
Below with reference to the lamination process of photovoltaic glass, laminating system provided by the embodiment of the utility model is illustrated.
As shown in Fig. 1-Fig. 7, laminating system mainly include feed mechanism 1, feeding mechanism 2, laminating machine 3, discharging mechanism 4,
Shedding mechanism 5, conveyor pallet structure 35 and pallet reflux mechanism.Certainly, laminating system can not include feeding mechanism 2 and discharging
Mechanism 4, as shown in Figure 8.
Feed mechanism 1 includes:
Feeding lifting assembly 12: including feeding hydraulic system 122 and feeding hydraulic cylinder 121, wherein feeding hydraulic system 122
For transmitting power to feeding hydraulic cylinder 121, feeding hydraulic cylinder 121 is flexible can to drive feeding conveying assembly 13 and pallet 6 to rise
And landing, wherein pallet 6 is for carrying vacuum capsule bag 7, and vacuum capsule bag 7 is for placing photovoltaic glass (such as nonstandard curved surface
Photovoltaic glass);And
Feeding conveying assembly 13: including feeding transportation sprocket, feeding conveyor chain 131 and feeding feeder motor 132, feeding
Conveyor chain 131 is for delivery tray 6 to pan feeding conveying assembly 25, and feeding feeder motor 132 is by feeding transportation sprocket to upper
Expect that conveyor chain 131 transmits power.
Feeding mechanism 2 includes:
Pan feeding lifting assembly 22: including pan feeding hydraulic system 222 and pan feeding hydraulic cylinder 221, wherein pan feeding hydraulic system 222
Power is transmitted for feeding feed liquid cylinder pressure 221, pan feeding hydraulic cylinder 221 is flexible can to drive pan feeding conveying assembly 25 and pallet 6 to rise
And landing;
Pan feeding conveying assembly 25: its top that pan feeding lifting assembly 22 is set, including the conveying of pan feeding transportation sprocket, pan feeding
Chain 251 and pan feeding feeder motor 252, conveyor pallet structure of the pan feeding conveyor chain 251 for delivery tray 6 to laminating machine 3
35, pan feeding feeder motor 252 transmits power to pan feeding conveyor chain 251 by pan feeding transportation sprocket.
Laminating machine 3 includes:
Preheating chamber 31: the photovoltaic glass of the nonstandard curved surface in vacuum capsule bag 7 is vacuumized and is preheated;
Heating room 32: the photovoltaic glass of the nonstandard curved surface in vacuum capsule bag 7 is heated and is laminated;And
Cooling chamber 33: cooling and pressure maintaining is carried out to the photovoltaic glass of the nonstandard curved surface in vacuum capsule bag 7;And
Conveyor pallet structure 35: its feed end and discharge end for passing through laminating machine 3, including pallet transportation sprocket, pallet are defeated
Chain 351 and pallet feeder motor 352 are sent, discharging of the pallet conveyor chain 351 for delivery tray 6 to discharging mechanism 4 conveys
Component 45, pallet feeder motor 352 transmit power to pallet conveyor chain 351 by pallet transportation sprocket.
Discharging mechanism 4 includes:
Discharge lifting assembly 42: including discharging hydraulic system 422 and discharging hydraulic cylinder 421, wherein discharging hydraulic system 422
For giving the transmission power of out-feed liquid cylinder pressure 421, discharging hydraulic cylinder 421 is flexible can to drive discharging conveying assembly 45 to rise and land;
Discharging conveying assembly 45: its top that discharging lifting assembly 42 is set, including discharging transportation sprocket, discharging conveying
Chain 451 and discharging feeder motor 452, discharging conveyor chain 451 discharge defeated for delivery tray 6 to discharging conveying assembly 53
Power transmission machine 452 transmits power to discharging conveyor chain 451 by discharging transportation sprocket.
Shedding mechanism 5 includes:
Discharging lifting assembly 52: including discharging hydraulic system 522 and discharging hydraulic cylinder 521, wherein discharging hydraulic system 522
For transmitting power to discharging hydraulic cylinder 521, discharging hydraulic cylinder 521 is flexible can to drive discharging conveying assembly 53 and pallet 6 to rise
And landing;And
Discharging conveying assembly 53: including discharging transportation sprocket, discharging conveyor chain 531 and discharging feeder motor 532, discharging
Conveyor chain 531 is for delivery tray 6 to the third reflux unit 44 of 4 lower section of discharging mechanism, and discharging feeder motor 532 is by unloading
Expect that transportation sprocket transmits power to discharging conveyor chain 531.
Pallet reflux mechanism include:
First reflux unit 34: its lower part that laminating machine 3 is set, including the first reflux sprocket wheel, the first reflux chain 341
With the first reflux motor 342, second reflux unit of the first reflux chain 341 for delivery tray 6 to 2 lower part of feeding mechanism
24, the first reflux motor 342 transmits power to the first reflux chain 341 by the first reflux sprocket wheel;
Second reflux unit 24: its lower part that feeding mechanism 2 is set, including the second reflux sprocket wheel, the second reflux chain
241 and second reflux motor 242, second reflux chain 241 for delivery tray 6 to feed mechanism 1 feeding conveying assembly 13,
Second reflux motor 242 transmits power to the second reflux chain 241 by the second reflux sprocket wheel;And
Third reflux unit 44: its lower part that discharging mechanism 4 is set, including third reflux sprocket wheel, third reflux chain
441 and third flow back motor 442, third flow back chain 441 be used for 6 to the first reflux unit 34 of delivery tray, third reflux electricity
Machine 442 gives third reflux chain 441 to transmit power by third reflux sprocket wheel.
The working principle of the laminating system are as follows:
The feeding conveyor chain 131 of feeding conveying assembly 13 controls feeding hydraulic cylinder 121 by feeding hydraulic system 122 and stretches
It contracts to go up and down the height of the pan feeding conveyor chain 251 to corresponding pan feeding conveying assembly 25, it is defeated that feeding feeder motor 132 controls feeding
Send chain 131 movement with by feeding conveying assembly 13 pallet 6 and vacuum capsule bag 7 be sent to entering for pan feeding conveying assembly 25
Expect conveyor chain 251.
Pan feeding feeder motor 252 controls the movement of pan feeding conveyor chain 251 with by 6 He of pallet on pan feeding conveyor chain 251
Vacuum capsule bag 7 is sent on the pallet conveyor chain 351 of 3 Neto disk carrying mechanism 35 of laminating machine.
Pallet feeder motor 352 controls pallet conveyor chain 351 and moves, to drive pallet 6 and vacuum capsule bag 7 thereon
After the technique of preheating chamber 31, heating room 32, cooling chamber 33 is processed, it is sent to the discharging conveyor chain of discharging conveying assembly 45
451。
Discharging conveyor chain 531 to discharging conveying assembly 53 controls discharging hydraulic cylinder 521 by discharging hydraulic system 522
After rising to the height of the discharging conveyor chain 451 of corresponding discharging conveying assembly 45, the discharging control discharging conveying of feeder motor 452
The movement of chain 451 is to be sent to unloading for discharging conveying assembly 53 for the pallet 6 to discharge on conveyor chain 451 and vacuum capsule bag 7
Expect conveyor chain 531.The photovoltaic glass in vacuum capsule bag 7 can be taken out at this time, photovoltaic glass completes lamination process.
The discharging conveyor chain 531 of discharging conveying assembly 53 is controlled under discharging hydraulic cylinder 521 by discharging hydraulic system 522
It is down to the height of the third reflux chain 441 of corresponding third reflux unit 44, discharging feeder motor 532 controls discharging conveyor chain
531 vacuum capsule bag 7 by pallet 6 and thereon is sent on third reflux chain 441.
Third reflux motor 442 controls the vacuum capsule bag of third reflux chain 441 by pallet 6 and thereon and is sent to first
It flows back on chain 341, the vacuum capsule bag transmission of first reflux motor 342 the first reflux of control chain 341 by pallet 6 and thereon
To the second reflux chain 241.
Feeding conveyor chain 131 to feeding conveying assembly 13 controls feeding hydraulic cylinder 121 by feeding hydraulic system 122
When dropping to the second reflux 241 consistent height of chain, the second reflux motor 242 controls the second reflux chain 241 for pallet 6
And vacuum capsule bag 7 thereon is sent on the feeding conveyor chain 131 of feeding conveying assembly 13, completes returning for pallet 6 at this time
Flow circulation action.
The laminating system realizes the lamination process of the photovoltaic glass of nonstandard curved surface and returning for pallet under automatic mode
Stream, replaces manual work with mechanical equipment, and realize cycle operation mode, solves and manually carries out in the prior art to pallet
It moves return and pulls out the problems such as cumbersome, production efficiency is low brought by propulsion movement.
The laminating system has the following beneficial effects:
1, feeding mechanism, preheating chamber, heating room, cooling chamber, the circuit that the reflux of a pallet is constituted between discharging mechanism, are used
It flows back in pallet, improves production efficiency, reduce labour cost;
2, the lifting of pallet use hydraulic-driven, raising and decline when run smoothly, speed is adjustable, not will cause pallet and incline
Tiltedly lead to workpiece shift.
3, discharging conveyor chain is reciprocally moveable, so that pallet is in conveyor pallet structure and the inter-agency transmission of pallet reflux;
Feeding conveyor chain is reciprocally moveable, and is transmitted between mechanism and conveyor pallet structure so that pallet flows back in pallet.
Although embodiment disclosed by the utility model is as above, the content only the utility model for ease of understanding
And the embodiment used, it is not intended to limit the utility model.Technical staff in any the utility model fields, In
Under the premise of not departing from spirit and scope disclosed by the utility model, it can be carried out in the form and details of implementation any
Modification and variation, but the scope of patent protection of the utility model, the appended claims that must still be subject to are defined.