CN102672886B - Matching structure for realizing continuous injection molding - Google Patents
Matching structure for realizing continuous injection molding Download PDFInfo
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- CN102672886B CN102672886B CN201210157259.8A CN201210157259A CN102672886B CN 102672886 B CN102672886 B CN 102672886B CN 201210157259 A CN201210157259 A CN 201210157259A CN 102672886 B CN102672886 B CN 102672886B
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- injection mold
- injection
- drive mechanism
- cylinder
- base plate
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Abstract
The invention discloses a matching structure for realizing continuous injection molding, belonging to the field of auxiliary equipment for injection molding. The matching structure is arranged between two injection molding machines and is used for realizing the continuous injection molding. The matching structure comprises a stander, a first injection mold, a second injection mold, a telescopic driving mechanism, a rotary driving mechanism and a control mechanism; the telescopic driving mechanism drives the first injection mold and the second injection mold to be loaded to or from the injection molding machines; the rotary driving mechanism changes the angles and positions of the first injection mold and the second injection mold so as to correspond to different injection molding machines; and both the telescopic driving mechanism and the rotary driving mechanism are connected with the control mechanism and work in a cooperating manner under the control of the control mechanism. Compared with the prior art, the injection molding of two materials and/or colors can be automatically realized, i.e. the matching structure has the characteristics of low labor intensity and high production efficiency; and meanwhile, the production efficiency can be further increased due to the arrangement of the two injection molds.
Description
Technical field
The present invention relates to the auxiliary equipment field of injection mo(u)lding, relate in particular a kind of fit structure of realizing continuous injection moulding.
Background technology
Along with improving constantly of people's living standard, people are also also more and more higher to the requirement in consumer goods outward appearance and quality, and in the time of injection mo(u)lding, a lot of products exist the demand of the material integrated injection molding of multiple unlike material or color thus.
At present by the material integrated injection molding of two kinds of unlike materials and/or color, be generally first on an injection machine by the material injection mo(u)lding of a kind of material and/or color, then the semi-finished product of aforementioned moulding are transferred to the injection moulding of carrying out another material and/or color on another injection machine by artificial mode, thus, inevitably there is the large and low defect of production efficiency of labour intensity.
For the problems referred to above, there is people to develop specially double-colored injection machine, although it can, for realizing double-shot moulding, be limited to again double-shot moulding, can not realize traditional monochromatic injection moulding with it, so there is the narrower defect of applicable surface.
In view of this, the inventor is the above-mentioned defect further investigation in the time realizing continuous injection moulding for prior art, then has this case to produce.
Summary of the invention
The object of the present invention is to provide a kind of fit structure of realizing continuous injection moulding, it can utilize existing two monochromatic injection machines to realize double-shot moulding, in the time realizing continuous injection moulding, there is labour intensity greatly and the low problem of production efficiency thereby solve on the one hand prior art, allow again every monochromatic injection moulding function work alone simultaneously.
In order to reach above-mentioned purpose, solution of the present invention is:
Realize a fit structure for continuous injection moulding, wherein, be arranged between two injection machines for realizing continuous injection moulding; This fit structure comprises frame, the first injection mold, the second injection mold, telescopic drive mechanism, rotary drive mechanism and controlling organization; This telescopic drive mechanism drives the first injection mold and the second injection mold to enter or draw off injection machine, and the angle position that this rotary drive mechanism changes the first injection mold and the second injection mold is with corresponding to different injection machines; This telescopic drive mechanism is all connected with controlling organization and collaborative work under the control of controlling organization with rotary drive mechanism.
Further, this telescopic drive mechanism comprises base plate, the first slide block, the second slide block, the first slide rail, the second slide rail, the first cylinder and the second cylinder; This base plate be connected with rotary drive mechanism and can by driven rotary; This first slide block and the second slide block are separately fixed at the both sides of base plate, and this first slide rail is slidably arranged on the first slide block, and this second slide rail is slidably arranged on the second slide block; The expansion link of this first slide rail and the first cylinder is fixedly linked, and the expansion link of this second slide rail and the second cylinder is fixedly linked; The expansion link of this first injection mold and the first cylinder is fixedly linked, and the expansion link of this second injection mold and the second cylinder is fixedly linked; This first cylinder is all connected with controlling organization by magnetic valve with the second cylinder.
Further, this telescopic drive mechanism also comprises two supporting seats that are all fixed on base plate, each supporting seat includes a rotating roller, one of them supporting seat contacts at the bottom of the first injection mold and the first slide rail by roller, another supporting seat contacts at the bottom of the second injection mold and the second slide rail by roller.
Further, this first cylinder and the second cylinder be arranged in parallel and drive respectively the first injection mold and the second injection mold to move in the opposite direction.
Further, this telescopic drive mechanism also comprises the top cover being fixed on base plate.
Further, this frame comprises support panel, and this support panel is positioned at base plate below, and on this support panel, is also provided with two blocks of shields; This base plate below is also fixedly installed inductor, and this inductor comprises transmitter module and receiver module, and gap is left between arranging also in this transmitter module and receiver module interval, and this transmitter module transmits and received by receiver module; This inductor can make one in two blocks of shields just can be contained in gap and provide framing signal with the rotation of base plate, and this inductor is connected with controlling organization; This first injection mold and the second injection mold in the time that shield is contained in the gap of inductor just to and can insert in injection machine.
Further, also protrude out mount pad under this base plate, this inductor is fixed on mount pad; On this mount pad, be also connected with crash sensor, on this support panel, be also fixed with two baffle plates, these two baffle plates lay respectively at the both sides extreme position of mount pad orbit and stop mount pad, this crash sensor detects the impulsive force of shield by this mount pad, this crash sensor is connected with this controlling organization, and this controlling organization is cut off the electricity supply in the time that impulsive force exceeds preset value.
Further, this rotary drive mechanism comprises the servomotor, gearbox and the bearing assembly that are all fixed in frame, the output shaft of this servomotor by gearbox with after bearing assembly, be connected with base plate transmission.
Adopt after said structure, the present invention relates to a kind of fit structure of realizing continuous injection moulding, this first injection mold and the second injection mold can insert in injection machine can carry out respectively injection moulding operation after matched moulds, thus in the time that the first injection mold completes first injection moulding operation in First injection machine, can extract the first injection mold by telescopic drive mechanism, after rotariling actuate by rotary drive mechanism again, make this first injection mold aim at another injection machine, then make the first injection mould prodigiosin carry out second injection moulding operation by the effect of telescopic drive mechanism again, so the present invention can realize the injection moulding of two kinds of materials and/or color automatically, has the low and high feature of production efficiency of labour intensity, owing to being provided with two injection molds, can more enhance productivity to a step simultaneously.
Brief description of the drawings
Fig. 1 the present invention relates to the first injection mold and the overall structure schematic diagram of the second injection mold in the time drawing off injection machine state in a kind of fit structure of realizing continuous injection moulding;
Fig. 2 the present invention relates to the first injection mold and the overall structure schematic diagram of the second injection mold in the time entering injection machine state in a kind of fit structure of realizing continuous injection moulding;
Fig. 3 is overall structure schematic diagram when inductor is cut off by shield in the present invention;
Fig. 4 is the enlarged diagram of A portion in Fig. 3;
Fig. 5 is three-dimensional exploded view of the present invention;
Fig. 6 is the three-dimensional exploded view of another angle of the present invention.
In figure:
Fit structure 100
Frame 1 adjustment disk 11
Support panel 12 shields 121
Baffle plate 122 first injection molds 2
The second injection mold 3 telescopic drive mechanisms 4
Top cover 40 base plates 41
Inductor 411 transmitter modules 4111
Receiver module 4112 gaps 4113
Mount pad 412 crash sensors 413
The first slide block 42 guide grooves 421
The second slide block 43 guide grooves 431
The first slide rail 44 tracks 441
Section bar 442 Connection Blocks 443
Connect boss 444 second slide rails 45
The first cylinder 46 second cylinders 47
Cylinder block 471 magnetic valves 48
Supporting seat 49 rollers 491
Rotary drive mechanism 5 servomotors 51
Gearbox 52 bearing assemblies 53
Detailed description of the invention
In order further to explain technical scheme of the present invention, below by specific embodiment, the present invention will be described in detail.
As shown in Figures 1 to 6, a kind of fit structure 100 of realizing continuous injection moulding the present invention relates to, it is arranged between two injection machines, thereby realizes continuous injection moulding, can in the time of the material of two kinds of unlike materials of injection mo(u)lding and/or color, reduce labour intensity and enhance productivity.
Particularly, this fit structure 100 comprises frame 1, the first injection mold 2, the second injection mold 3, telescopic drive mechanism 4, rotary drive mechanism 5 and controlling organization (not shown); This frame 1 is the carrying main body of whole fit structure 100, and this frame 1 is any in can mechanical field can passive structure, and in the present embodiment, shown in it is tower structure, and bottom is also provided with the adjustment disk 11 for regulating smoothness.
This first injection mold 2 and the second injection mold 3 can insert in injection machine, and can carry out respectively injection moulding operation after matched moulds, and its structure is known in this field, can mate setting with current injection machine, does not specifically describe in detail.
4, this telescopic drive mechanism can drive the first injection mold 2 and the second injection mold 3 to enter or draw off injection machine, the angle position that this rotary drive mechanism 5 changes the first injection mold 2 and the second injection mold 3 is with corresponding to different injection machines, allows the first injection mold 2 can be corresponding to different injection machines in the different time periods; This telescopic drive mechanism 4 is all connected with controlling organization and collaborative work under the control of controlling organization with rotary drive mechanism 5, and this controlling organization is specifically as follows PLC controller.
Like this, the present invention is in the time that the first injection mold 2 completes first injection moulding operation in First injection machine, can extract the first injection mold 2 by telescopic drive mechanism 4, after rotariling actuate by rotary drive mechanism 5 again, make this first injection mold 2 aim at another injection machine, then make the first injection mold 2 can carry out second injection moulding operation by the effect of telescopic drive mechanism 4 again; So the present invention can realize the injection moulding of two kinds of materials and/or color automatically, has the low and high feature of production efficiency of labour intensity; Owing to being provided with two injection molds, can more enhance productivity to a step simultaneously.
As a kind of specific embodiment of this telescopic drive mechanism 4, this telescopic drive mechanism 4 comprises base plate 41, the first slide block 42, the second slide block 43, the first slide rail 44, the second slide rail 45, the first cylinder 46 and the second cylinder 47; This base plate 41 be connected with rotary drive mechanism 5 and can by driven rotary; This first slide block 42 and the second slide block 43 are separately fixed at the both sides of base plate 41; More specifically, on this first slide block 42 and the second slide block 43, be all formed with guide groove 421,431, and to be all arranged side by side be two, as shown in Figure 5; This first slide rail 44 is slidably arranged on the first slide block 42, and 45 of this second slide rails are slidably arranged on the second slide block 43; The expansion link of this first slide rail 44 and the first cylinder 46 is fixedly linked, and the expansion link of this second slide rail 45 and the second cylinder 47 is fixedly linked; The expansion link of this first injection mold 2 and the first cylinder 46 is fixedly linked, and the expansion link of this second injection mold 3 and the second cylinder 47 is fixedly linked; This first cylinder 46 is all connected with controlling organization by magnetic valve 48 with the second cylinder 47, so can under the control of magnetic valve 48, realize opening and closing freely.
More specifically, this first slide rail 44 and the second slide rail 45 all comprise track 441, section bar 442 and by the Connection Block 443 that track 441 and section bar 442 are fixed together, between this track 441, section bar 442 and Connection Block 443, specifically fix by screw; And be fixedly connected with mode as the one between the first cylinder 46, the first slide rail 44 and the first injection mold 2, this telescopic drive mechanism 4 also comprises a connection boss 444, this connection boss 444 is realized each other fixing by connecting, and this connection boss 444 is fixedly linked with this Connection Block 443.This first cylinder 46, the second cylinder 47 are also all supporting a cylinder block 471, and this cylinder block 471 is fixed on base plate 41.Fixed form between this second cylinder 47, the second slide rail 45 and the second injection mold 3 in like manner, repeats no more.
In order to allow the first injection mold 2 and the second injection mold 3 equal energy held stationary in telescopic process, this telescopic drive mechanism 4 also comprises two supporting seats 49, these two supporting seats 49 are all fixed on base plate 41, each supporting seat 49 includes a rotating roller 491, one of them supporting seat 49 contacts at the bottom of the first injection mold 2 and the first slide rail 44 by roller 491, another supporting seat 49 contacts at the bottom of the second injection mold 3 and the second slide rail 45 by roller 491, thereby can avoid under the effect of gravity, allow the first injection mold 2 touch mutually with the second injection mold 3 and base plate 41.
In the present embodiment, this first cylinder 46 and the second cylinder 47 be arranged in parallel and drive respectively the first injection mold 2 and the second injection mold 3 to move in the opposite direction, and the first injection mold 2 and the second injection mold 3 are upheld between direction and be 180 °.In order to cover that extraneous dust and other impurities enters between guide rail and slide block and the relative sliding that affects both, this telescopic drive mechanism 4 also comprises the top cover 40 being fixed on base plate 41.
As shown in Figure 5 and Figure 6, in this frame 1, also comprise support panel 12, this support panel 12 is positioned at base plate 41 belows, and is also provided with two blocks of shields 121 on this support panel 12; These base plate 41 belows are also fixedly installed inductor 411, this inductor 411 is generally U-shaped, and comprise transmitter module 4111 and receiver module 4112, gap 4113 is left between arranging also in this transmitter module 4111 and receiver module 4112 intervals, and this transmitter module 4111 transmits and received by receiver module 4112; This inductor 411 can make one in two blocks of shields 121 just can be contained in gap 4113 with the rotation of base plate 41, and by this shield 121 hindered receiver module 4112 signal receive, thereby can provide framing signal, this inductor 411 is connected with controlling organization, and is finally stopped operating by controlling organization control rotary drive mechanism 5; In addition, this first injection mold 2 and the second injection mold 3, in the time that shield 121 is contained in the gap 4113 of inductor 411, just can be right against injection machine, and can insert in injection machine and carry out respective handling.
As shown in Figure 4, this base plate also protrudes out mount pad 412 41 times, and this inductor 411 is fixed on mount pad 412, thereby plays effect of being convenient to installation; On this mount pad 412, be also connected with crash sensor 413, on this support panel 12, be also fixed with two baffle plates 122, these two baffle plates 122 lay respectively at the both sides extreme position of mount pad 412 orbits and stop mount pad 412, in the present embodiment, under the drive of this rotary drive mechanism 5, this base plate 41 is reciprocating rotation, and each angle of rotating is 180 degree, now these two baffle plates 122 are just arranged on track end, as shown in Figure 1, Figure 2 and Figure 3; This baffle plate 122 can play on the one hand and stop base plate 41 based on inertia or control lag and being rotated further of producing play the effect of auxiliary positioning; Simultaneously by be provided with crash sensor 413 on mount pad 412, this crash sensor 413 can detect by the impact between this mount pad 412 and baffle plate 122 impulsive force of shield 121, this crash sensor 413 is connected with this controlling organization, and this controlling organization is cut off the electricity supply in the time that impulsive force exceeds preset value.
As shown in Figure 5 and Figure 6, this rotary drive mechanism 5 comprises servomotor 51, gearbox 52 and bearing assembly 53, this servomotor 51, gearbox 52 and bearing assembly 53 are all fixed in frame 1, and the output shaft of this servomotor 51 is connected with base plate 41 transmissions with after bearing assembly 53 by gearbox 52.
Above-described embodiment and graphic and non-limiting product form of the present invention and style, suitable variation or modification that any person of an ordinary skill in the technical field does it, all should be considered as not departing from patent category of the present invention.
Claims (6)
1. a fit structure of realizing continuous injection moulding, is characterized in that, is arranged between two injection machines for realizing continuous injection moulding; This fit structure comprises frame, the first injection mold, the second injection mold, telescopic drive mechanism, rotary drive mechanism and controlling organization; This telescopic drive mechanism drives the first injection mold and the second injection mold to enter or draw off injection machine, and the angle position that this rotary drive mechanism changes the first injection mold and the second injection mold is with corresponding to different injection machines; This telescopic drive mechanism is all connected with controlling organization and collaborative work under the control of controlling organization with rotary drive mechanism; This telescopic drive mechanism comprises base plate, the first slide block, the second slide block, the first slide rail, the second slide rail, the first cylinder and the second cylinder; This base plate be connected with rotary drive mechanism and can by driven rotary; This first slide block and the second slide block are separately fixed at the both sides of base plate, and this first slide rail is slidably arranged on the first slide block, and this second slide rail is slidably arranged on the second slide block; The expansion link of this first slide rail and the first cylinder is fixedly linked, and the expansion link of this second slide rail and the second cylinder is fixedly linked; The expansion link of this first injection mold and the first cylinder is fixedly linked, and the expansion link of this second injection mold and the second cylinder is fixedly linked; This first cylinder is all connected with controlling organization by magnetic valve with the second cylinder; This telescopic drive mechanism also comprises two supporting seats that are all fixed on base plate, each supporting seat includes a rotating roller, one of them supporting seat contacts at the bottom of the first injection mold and the first slide rail by roller, another supporting seat contacts at the bottom of the second injection mold and the second slide rail by roller.
2. a kind of fit structure of realizing continuous injection moulding as claimed in claim 1, is characterized in that, this first cylinder and the second cylinder be arranged in parallel and drive respectively the first injection mold and the second injection mold to move in the opposite direction.
3. a kind of fit structure of realizing continuous injection moulding as claimed in claim 1, is characterized in that, this telescopic drive mechanism also comprises the top cover being fixed on base plate.
4. a kind of fit structure of realizing continuous injection moulding as claimed in claim 1, is characterized in that, this frame comprises support panel, and this support panel is positioned at base plate below, and on this support panel, is also provided with two blocks of shields; This base plate below is also fixedly installed inductor, and this inductor comprises transmitter module and receiver module, and gap is left between arranging also in this transmitter module and receiver module interval, and this transmitter module transmits and received by receiver module; This inductor can make one in two blocks of shields just can be contained in gap and provide framing signal with the rotation of base plate, and this inductor is connected with controlling organization; This first injection mold and the second injection mold in the time that shield is contained in the gap of inductor just to and can insert in injection machine.
5. a kind of fit structure of realizing continuous injection moulding as claimed in claim 4, is characterized in that, also protrudes out mount pad under this base plate, and this inductor is fixed on mount pad; On this mount pad, be also connected with crash sensor, on this support panel, be also fixed with two baffle plates, these two baffle plates lay respectively at the both sides extreme position of mount pad orbit and stop mount pad, this crash sensor detects the impulsive force of shield by this mount pad, this crash sensor is connected with this controlling organization, and this controlling organization is cut off the electricity supply in the time that impulsive force exceeds preset value.
6. a kind of fit structure of realizing continuous injection moulding as claimed in claim 1, it is characterized in that, this rotary drive mechanism comprises the servomotor, gearbox and the bearing assembly that are all fixed in frame, the output shaft of this servomotor by gearbox with after bearing assembly, be connected with base plate transmission.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210157259.8A CN102672886B (en) | 2012-05-21 | 2012-05-21 | Matching structure for realizing continuous injection molding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210157259.8A CN102672886B (en) | 2012-05-21 | 2012-05-21 | Matching structure for realizing continuous injection molding |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102672886A CN102672886A (en) | 2012-09-19 |
| CN102672886B true CN102672886B (en) | 2014-07-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210157259.8A Active CN102672886B (en) | 2012-05-21 | 2012-05-21 | Matching structure for realizing continuous injection molding |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108724597A (en) * | 2018-05-29 | 2018-11-02 | 苏州骏宝电子有限公司 | A kind of highly effective two-color injection molding machine |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1998041380A1 (en) * | 1997-03-15 | 1998-09-24 | Hpm Stadco, Inc. | Platen having internal spring-like characteristics for preventing deformation of mold mounting face during clamping operations |
| CN101081534A (en) * | 2006-09-12 | 2007-12-05 | 骆忠林 | Interval rotation device for injection moulding machine and the injection moulding machine having said device |
| WO2008131571A1 (en) * | 2007-04-30 | 2008-11-06 | Bühler Druckguss AG | Pressure casting machine |
| CN101698323A (en) * | 2009-10-28 | 2010-04-28 | 佛山市方普防护技术有限公司 | Mould dumping gear for automatic plastics soaking equipment |
| CN201841627U (en) * | 2010-05-12 | 2011-05-25 | 黄凤梧 | Linear double-mold exchanging structure |
-
2012
- 2012-05-21 CN CN201210157259.8A patent/CN102672886B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1998041380A1 (en) * | 1997-03-15 | 1998-09-24 | Hpm Stadco, Inc. | Platen having internal spring-like characteristics for preventing deformation of mold mounting face during clamping operations |
| CN101081534A (en) * | 2006-09-12 | 2007-12-05 | 骆忠林 | Interval rotation device for injection moulding machine and the injection moulding machine having said device |
| WO2008131571A1 (en) * | 2007-04-30 | 2008-11-06 | Bühler Druckguss AG | Pressure casting machine |
| CN101698323A (en) * | 2009-10-28 | 2010-04-28 | 佛山市方普防护技术有限公司 | Mould dumping gear for automatic plastics soaking equipment |
| CN201841627U (en) * | 2010-05-12 | 2011-05-25 | 黄凤梧 | Linear double-mold exchanging structure |
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| Publication number | Publication date |
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| CN102672886A (en) | 2012-09-19 |
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Inventor after: Lin Hai Inventor after: Chen Junjie Inventor after: Su Changming Inventor before: Lin Hai Inventor before: Chen Junjie Inventor before: Su Changming |
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