CN102672886A - Matching structure for realizing continuous injection molding - Google Patents
Matching structure for realizing continuous injection molding Download PDFInfo
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- CN102672886A CN102672886A CN2012101572598A CN201210157259A CN102672886A CN 102672886 A CN102672886 A CN 102672886A CN 2012101572598 A CN2012101572598 A CN 2012101572598A CN 201210157259 A CN201210157259 A CN 201210157259A CN 102672886 A CN102672886 A CN 102672886A
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- injection mold
- injection
- drive mechanism
- cylinder
- base plate
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Abstract
The invention discloses a matching structure for realizing continuous injection molding, belonging to the field of auxiliary equipment for injection molding. The matching structure is arranged between two injection molding machines and is used for realizing the continuous injection molding. The matching structure comprises a stander, a first injection mold, a second injection mold, a telescopic driving mechanism, a rotary driving mechanism and a control mechanism; the telescopic driving mechanism drives the first injection mold and the second injection mold to be loaded to or from the injection molding machines; the rotary driving mechanism changes the angles and positions of the first injection mold and the second injection mold so as to correspond to different injection molding machines; and both the telescopic driving mechanism and the rotary driving mechanism are connected with the control mechanism and work in a cooperating manner under the control of the control mechanism. Compared with the prior art, the injection molding of two materials and/or colors can be automatically realized, i.e. the matching structure has the characteristics of low labor intensity and high production efficiency; and meanwhile, the production efficiency can be further increased due to the arrangement of the two injection molds.
Description
Technical field
The present invention relates to the auxiliary equipment field of injection mo(u)lding, relate to a kind of fit structure of realizing continuous injection moulding in particular.
Background technology
Improving constantly of Along with people's living standard, people are also also increasingly high to the requirement on consumer goods outward appearance and the quality, and when injection mo(u)lding, there is the demand with the material integrated injection molding of multiple unlike material or color in a lot of products thus.
Present material integrated injection molding with two kinds of unlike materials and/or color; It generally is elder generation's material injection mo(u)lding with a kind of material and/or color on an injection machine; Then the semi-finished product of aforementioned moulding are transferred to the injection moulding of carrying out another material and/or color on another injection machine through the mode of manual work; Thus, then has the big and low defective of production efficiency of labour intensity inevitably.
To the problems referred to above, there is the people to develop double-colored injection machine specially, though it can be used to realize double-shot moulding, be subject to double-shot moulding again, promptly can not realize traditional monochromatic injection moulding with it, so have the narrower defective of applicable surface.
In view of this, the inventor has this case to produce to the above-mentioned defective further investigation of prior art when realizing continuous injection moulding then.
Summary of the invention
The object of the present invention is to provide a kind of fit structure of realizing continuous injection moulding; It can utilize existing two monochromatic injection machines to realize double-shot moulding; When realizing continuous injection moulding, have the big and low problem of production efficiency of labour intensity thereby solve prior art on the one hand, let every monochromatic injection moulding function work alone again simultaneously.
In order to reach above-mentioned purpose, solution of the present invention is:
A kind of fit structure of realizing continuous injection moulding wherein, is arranged between two injection machines and is used to realize continuous injection moulding; This fit structure comprises frame, first injection mold, second injection mold, telescopic drive mechanism, rotary drive mechanism and controlling organization; This telescopic drive mechanism drives first injection mold and second injection mold and gets into or draw off injection machine, and the angle position that this rotary drive mechanism changes first injection mold and second injection mold is with corresponding to different injection machines; This telescopic drive mechanism all links to each other with controlling organization and collaborative work under the control of controlling organization with rotary drive mechanism.
Further, this telescopic drive mechanism comprises base plate, first slide block, second slide block, first slide rail, second slide rail, first cylinder and second cylinder; This base plate link to each other with rotary drive mechanism and can by driven rotary; This first slide block and second slide block are separately fixed at the both sides of base plate, and this first slide rail slidably is arranged on first slide block, and this second slide rail slidably is arranged on second slide block; The expansion link of this first slide rail and first cylinder is fixedly linked, and the expansion link of this second slide rail and second cylinder is fixedly linked; The expansion link of this first injection mold and first cylinder is fixedly linked, and the expansion link of this second injection mold and second cylinder is fixedly linked; This first cylinder all links to each other with controlling organization through magnetic valve with second cylinder.
Further; This telescopic drive mechanism also comprises two supporting seats that all are fixed on the base plate; Each supporting seat includes a rotating roller; One of them supporting seat contacts at the bottom of first injection mold and first slide rail through roller, and another supporting seat contacts at the bottom of second injection mold and second slide rail through roller.
Further, this first cylinder and second cylinder laterally arrange and drive first injection mold respectively and second injection mold moves in the opposite direction.
Further, this telescopic drive mechanism also comprises the top cover that is fixed on the base plate.
Further, this frame comprises the support panel, and this support panel is positioned at floor below, and also is provided with two blocks of shields on this support panel; This floor below also is set with inductor, and this inductor comprises transmitter module and receiver module, and this transmitter module and receiver module leave the gap between being provided with also at interval, and this transmitter module transmits and received by receiver module; This inductor can make in two blocks of shields just can be contained in the gap with the rotation of base plate and provide framing signal, and this inductor links to each other with controlling organization; This first injection mold and second injection mold when shield is contained in the gap of inductor over against and can insert in the injection machine.
Further, also protrude out mount pad under this base plate, this inductor is fixed on the mount pad; Also be connected with crash sensor on this mount pad; Also be fixed with two baffle plates on this support panel; These two baffle plates lay respectively at the both sides extreme position of mount pad orbit and stop mount pad; This crash sensor detects the impulsive force of shield through this mount pad, and this crash sensor links to each other with this controlling organization, and this controlling organization is then cut off the electricity supply when impulsive force exceeds preset value.
Further, this rotary drive mechanism comprises servomotor, gearbox and the bearing assembly that all is fixed on the frame, and the output shaft of this servomotor is through behind gearbox and the bearing assembly and link to each other with the base plate transmission.
After adopting said structure; The present invention relates to a kind of fit structure of realizing continuous injection moulding; This first injection mold and second injection mold can insert in the injection machine can carry out the injection moulding operation respectively behind matched moulds; When first injection mold is accomplished first injection moulding operation in first injection machine, then can extract first injection mold thus, after driving through the rotary drive mechanism rotation again through telescopic drive mechanism; Make this first injection mold aim at another injection machine, then the effect through telescopic drive mechanism makes the injection mold of winning can carry out second injection moulding operation again; So the present invention can realize the injection moulding of two kinds of materials and/or color automatically, promptly has the low and high characteristics of production efficiency of labour intensity; Owing to be provided with two injection molds, can more enhance productivity to a step simultaneously.
Description of drawings
Fig. 1 the present invention relates to that first injection mold and second injection mold are in the overall structure sketch map when drawing off the injection machine state in a kind of fit structure of realizing continuous injection moulding;
Fig. 2 the present invention relates to that first injection mold and second injection mold are in the overall structure sketch map when getting into the injection machine state in a kind of fit structure of realizing continuous injection moulding;
Overall structure sketch map when Fig. 3 is cut off by shield for inductor among the present invention;
Fig. 4 is the enlarged diagram of A portion among Fig. 3;
Fig. 5 is a three-dimensional exploded view of the present invention;
Fig. 6 is the three-dimensional exploded view of another angle of the present invention.
Among the figure:
Baffle plate 122 first injection molds 2
Second injection mold, 3 telescopic drive mechanisms 4
First slide block, 42 guide grooves 421
Second slide block, 43 guide grooves 431
First slide rail, 44 tracks 441
Connect boss 444 second slide rails 45
First cylinder, 46 second cylinders 47
Supporting seat 49 rollers 491
Gearbox 52 bearing assemblies 53
The specific embodiment
In order further to explain technical scheme of the present invention, come the present invention is set forth in detail through specific embodiment below.
Extremely shown in Figure 6 like Fig. 1; A kind of fit structure 100 of realizing continuous injection moulding that the present invention relates to; It is arranged between two injection machines, thereby realizes continuous injection moulding, promptly can when the material of two kinds of unlike materials of injection mo(u)lding and/or color, reduce labour intensity and enhance productivity.
Particularly, this fit structure 100 comprises frame 1, first injection mold 2, second injection mold 3, telescopic drive mechanism 4, rotary drive mechanism 5 and controlling organization (not shown); This frame 1 is the carrying main body of whole fit structure 100, and this frame 1 is any in can mechanical field can passive structure, and in the present embodiment, shown in it is tower structure, and the bottom also is provided with the adjustment disk 11 that is used to regulate smoothness.
This first injection mold 2 and second injection mold 3 can insert in the injection machine, and behind matched moulds, can carry out the injection moulding operation respectively, and its structure is known in this field, can be provided with current injection machine coupling, specifically do not detail.
4 in this telescopic drive mechanism can drive first injection mold 2 and second injection mold 3 gets into or draw off injection machine; The angle position that this rotary drive mechanism 5 changes first injection molds 2 and second injection mold 3 is with corresponding to different injection machines, promptly lets first injection mold 2 can be corresponding to different injection machines in the different time section; This telescopic drive mechanism 4 all links to each other with controlling organization and collaborative work under the control of controlling organization with rotary drive mechanism 5, and this controlling organization specifically can be the PLC controller.
Like this; When the present invention accomplishes first injection moulding operation when first injection mold 2 in first injection machine; Then can extract first injection mold 2 through telescopic drive mechanism 4; After driving through rotary drive mechanism 5 rotation, make this first injection mold 2 aim at another injection machines, then the effect through telescopic drive mechanism 4 makes the injection mold 2 of winning can carry out second injection moulding operation more again; So the present invention can realize the injection moulding of two kinds of materials and/or color automatically, promptly has the low and high characteristics of production efficiency of labour intensity; Owing to be provided with two injection molds, can more enhance productivity to a step simultaneously.
As a kind of specific embodiment of this telescopic drive mechanism 4, this telescopic drive mechanism 4 comprises base plate 41, first slide block 42, second slide block 43, first slide rail 44, second slide rail 45, first cylinder 46 and second cylinder 47; This base plate 41 link to each other with rotary drive mechanism 5 and can by driven rotary; This first slide block 42 and second slide block 43 are separately fixed at the both sides of base plate 41; More specifically, all be formed with guide groove 421,431 on this first slide block 42 and second slide block 43, and all be arranged side by side and be two, as shown in Figure 5; This first slide rail 44 slidably is arranged on first slide block 42, and 45 of this second slide rails slidably are arranged on second slide block 43; The expansion link of this first slide rail 44 and first cylinder 46 is fixedly linked, and the expansion link of this second slide rail 45 and second cylinder 47 is fixedly linked; The expansion link of this first injection mold 2 and first cylinder 46 is fixedly linked, and the expansion link of this second injection mold 3 and second cylinder 47 is fixedly linked; This first cylinder 46 all links to each other with controlling organization through magnetic valve 48 with second cylinder 47, so can under the control of magnetic valve 48, realize opening and closing freely.
More specifically, this first slide rail 44 and second slide rail 45 all comprise track 441, section bar 442 and with the Connection Block 443 that track 441 and section bar 442 are fixed together, specifically fix through screw between this track 441, section bar 442 and the Connection Block 443; And as a kind of fixed connection mode between first cylinder 46, first slide rail 44 and first injection mold 2; This telescopic drive mechanism 4 also comprises a connection boss 444; This connects boss 444 and realizes each other fixing through connecting, and this connection boss 444 and this Connection Block 443 are fixedly linked.This first cylinder 46, second cylinder 47 be also all supporting to have cylinder block 471, and this cylinder block 471 is fixed on the base plate 41.Fixed form between this second cylinder 47, second slide rail 45 and second injection mold 3 then in like manner repeats no more.
In order to let first injection mold 2 and second injection mold 3 equal ability held stationary in telescopic process; This telescopic drive mechanism 4 also comprises two supporting seats 49; These two supporting seats 49 all are fixed on the base plate 41; Each supporting seat 49 includes a rotating roller 491, and one of them supporting seat 49 contacts at the bottom of first injection mold 2 and first slide rail 44 through roller 491, and another supporting seat 49 contacts at the bottom of second injection mold 3 and second slide rail 45 through roller 491; Thereby can avoid under the effect of gravity, let first injection mold 2 touch mutually with base plate 41 with second injection mold 3.
In the present embodiment, this first cylinder 46 and second cylinder 47 laterally arrange and drive first injection mold 2 respectively and second injection mold 3 moves in the opposite direction, and promptly first injection mold 2 and second injection mold 3 are upheld between the directions and be 180 °.In order to cover that extraneous dust and other impurities enters between guide rail and the slide block and the relative sliding that influences both, this telescopic drive mechanism 4 also comprises the top cover 40 that is fixed on the base plate 41.
Like Fig. 5 and shown in Figure 6, also comprise support panel 12 on this frame 1, this support panel 12 is positioned at base plate 41 belows, and also is provided with two blocks of shields 121 on this support panel 12; These base plate 41 belows also are set with inductor 411; This inductor 411 generally is the U type; And comprise transmitter module 4111 and receiver module 4112; This transmitter module 4111 and receiver module 4112 leave gap 4113 between being provided with also at interval, and this transmitter module 4111 transmits and received by receiver module 4112; This inductor 411 can make in two blocks of shields 121 just can be contained in the gap 4113 with the rotation of base plate 41; And receive through the signal that this shield 121 has hindered receiver module 4112; Thereby can provide framing signal; This inductor 411 links to each other with controlling organization, and is finally stopped operating by controlling organization control rotary drive mechanism 5; In addition, when this first injection mold 2 and second injection mold 3 are contained in the gap 4113 of inductor 411 at shield 121, just can be right against injection machine, and can insert in the injection machine and carry out handled.
As shown in Figure 4, this base plate also protrudes out mount pad 412 41 times, and this inductor 411 is fixed on the mount pad 412, thereby plays the effect of being convenient to install; Also be connected with crash sensor 413 on this mount pad 412, also be fixed with two baffle plates 122 on this support panel 12, these two baffle plates 122 lay respectively at the both sides extreme position of mount pad 412 orbits and stop mount pad 412; In the present embodiment; Under the drive of this rotary drive mechanism 5, this base plate 41 is reciprocating type rotation, and each angle of rotating is 180 degree; This moment, these two baffle plates 122 just were arranged on track end, like Fig. 1, Fig. 2 and shown in Figure 3; This baffle plate 122 can play on the one hand and stop base plate 41 based on inertia or control lag and being rotated further of producing promptly played the effect of assist location; Be provided with crash sensor 413 through mount pad 412 simultaneously; This crash sensor 413 can detect the impulsive force of shield 121 through the impact between this mount pad 412 and the baffle plate 122; This crash sensor 413 links to each other with this controlling organization, and this controlling organization is then cut off the electricity supply when impulsive force exceeds preset value.
Like Fig. 5 and shown in Figure 6; This rotary drive mechanism 5 comprises servomotor 51, gearbox 52 and bearing assembly 53; This servomotor 51, gearbox 52 and bearing assembly 53 all are fixed on the frame 1, and the output shaft of this servomotor 51 links to each other with base plate 41 transmissions with bearing assembly 53 backs through gearbox 52.
The foregoing description and graphic and non-limiting product form of the present invention and style, the those of ordinary skill of any affiliated technical field all should be regarded as not breaking away from patent category of the present invention to its suitable variation or modification of doing.
Claims (8)
1. a fit structure of realizing continuous injection moulding is characterized in that, is arranged between two injection machines to be used to realize continuous injection moulding; This fit structure comprises frame, first injection mold, second injection mold, telescopic drive mechanism, rotary drive mechanism and controlling organization; This telescopic drive mechanism drives first injection mold and second injection mold and gets into or draw off injection machine, and the angle position that this rotary drive mechanism changes first injection mold and second injection mold is with corresponding to different injection machines; This telescopic drive mechanism all links to each other with controlling organization and collaborative work under the control of controlling organization with rotary drive mechanism.
2. a kind of fit structure of realizing continuous injection moulding as claimed in claim 1 is characterized in that this telescopic drive mechanism comprises base plate, first slide block, second slide block, first slide rail, second slide rail, first cylinder and second cylinder; This base plate link to each other with rotary drive mechanism and can by driven rotary; This first slide block and second slide block are separately fixed at the both sides of base plate, and this first slide rail slidably is arranged on first slide block, and this second slide rail slidably is arranged on second slide block; The expansion link of this first slide rail and first cylinder is fixedly linked, and the expansion link of this second slide rail and second cylinder is fixedly linked; The expansion link of this first injection mold and first cylinder is fixedly linked, and the expansion link of this second injection mold and second cylinder is fixedly linked; This first cylinder all links to each other with controlling organization through magnetic valve with second cylinder.
3. a kind of fit structure of realizing continuous injection moulding as claimed in claim 2; It is characterized in that; This telescopic drive mechanism also comprises two supporting seats that all are fixed on the base plate; Each supporting seat includes a rotating roller, and one of them supporting seat contacts at the bottom of first injection mold and first slide rail through roller, and another supporting seat contacts at the bottom of second injection mold and second slide rail through roller.
4. a kind of fit structure of realizing continuous injection moulding as claimed in claim 2 is characterized in that, this first cylinder and second cylinder laterally arrange and drive first injection mold respectively and second injection mold moves in the opposite direction.
5. a kind of fit structure of realizing continuous injection moulding as claimed in claim 2 is characterized in that this telescopic drive mechanism also comprises the top cover that is fixed on the base plate.
6. a kind of fit structure of realizing continuous injection moulding as claimed in claim 2 is characterized in that this frame comprises the support panel, and this support panel is positioned at floor below, and also is provided with two blocks of shields on this support panel; This floor below also is set with inductor, and this inductor comprises transmitter module and receiver module, and this transmitter module and receiver module leave the gap between being provided with also at interval, and this transmitter module transmits and received by receiver module; This inductor can make in two blocks of shields just can be contained in the gap with the rotation of base plate and provide framing signal, and this inductor links to each other with controlling organization; This first injection mold and second injection mold when shield is contained in the gap of inductor over against and can insert in the injection machine.
7. a kind of fit structure of realizing continuous injection moulding as claimed in claim 6 is characterized in that, also protrudes out mount pad under this base plate, and this inductor is fixed on the mount pad; Also be connected with crash sensor on this mount pad; Also be fixed with two baffle plates on this support panel; These two baffle plates lay respectively at the both sides extreme position of mount pad orbit and stop mount pad; This crash sensor detects the impulsive force of shield through this mount pad, and this crash sensor links to each other with this controlling organization, and this controlling organization is then cut off the electricity supply when impulsive force exceeds preset value.
8. a kind of fit structure of realizing continuous injection moulding as claimed in claim 2; It is characterized in that; This rotary drive mechanism comprises servomotor, gearbox and the bearing assembly that all is fixed on the frame, and the output shaft of this servomotor is through behind gearbox and the bearing assembly and link to each other with the base plate transmission.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210157259.8A CN102672886B (en) | 2012-05-21 | 2012-05-21 | Matching structure for realizing continuous injection molding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210157259.8A CN102672886B (en) | 2012-05-21 | 2012-05-21 | Matching structure for realizing continuous injection molding |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102672886A true CN102672886A (en) | 2012-09-19 |
| CN102672886B CN102672886B (en) | 2014-07-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210157259.8A Active CN102672886B (en) | 2012-05-21 | 2012-05-21 | Matching structure for realizing continuous injection molding |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108724597A (en) * | 2018-05-29 | 2018-11-02 | 苏州骏宝电子有限公司 | A kind of highly effective two-color injection molding machine |
Citations (5)
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|---|---|---|---|---|
| WO1998041380A1 (en) * | 1997-03-15 | 1998-09-24 | Hpm Stadco, Inc. | Platen having internal spring-like characteristics for preventing deformation of mold mounting face during clamping operations |
| CN101081534A (en) * | 2006-09-12 | 2007-12-05 | 骆忠林 | Interval rotation device for injection moulding machine and the injection moulding machine having said device |
| WO2008131571A1 (en) * | 2007-04-30 | 2008-11-06 | Bühler Druckguss AG | Pressure casting machine |
| CN101698323A (en) * | 2009-10-28 | 2010-04-28 | 佛山市方普防护技术有限公司 | Mould dumping gear for automatic plastics soaking equipment |
| CN201841627U (en) * | 2010-05-12 | 2011-05-25 | 黄凤梧 | Linear double-mold exchanging structure |
-
2012
- 2012-05-21 CN CN201210157259.8A patent/CN102672886B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1998041380A1 (en) * | 1997-03-15 | 1998-09-24 | Hpm Stadco, Inc. | Platen having internal spring-like characteristics for preventing deformation of mold mounting face during clamping operations |
| CN101081534A (en) * | 2006-09-12 | 2007-12-05 | 骆忠林 | Interval rotation device for injection moulding machine and the injection moulding machine having said device |
| WO2008131571A1 (en) * | 2007-04-30 | 2008-11-06 | Bühler Druckguss AG | Pressure casting machine |
| CN101698323A (en) * | 2009-10-28 | 2010-04-28 | 佛山市方普防护技术有限公司 | Mould dumping gear for automatic plastics soaking equipment |
| CN201841627U (en) * | 2010-05-12 | 2011-05-25 | 黄凤梧 | Linear double-mold exchanging structure |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108724597A (en) * | 2018-05-29 | 2018-11-02 | 苏州骏宝电子有限公司 | A kind of highly effective two-color injection molding machine |
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| CN102672886B (en) | 2014-07-16 |
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Inventor after: Lin Hai Inventor after: Chen Junjie Inventor after: Su Changming Inventor before: Lin Hai Inventor before: Chen Junjie Inventor before: Su Changming |
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