CN102658479A - Full-servo silicon-steel sheet laminating machine for transformer - Google Patents
Full-servo silicon-steel sheet laminating machine for transformer Download PDFInfo
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- CN102658479A CN102658479A CN2012101466495A CN201210146649A CN102658479A CN 102658479 A CN102658479 A CN 102658479A CN 2012101466495 A CN2012101466495 A CN 2012101466495A CN 201210146649 A CN201210146649 A CN 201210146649A CN 102658479 A CN102658479 A CN 102658479A
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Abstract
The invention discloses a full-servo silicon-steel sheet laminating machine for a transformer. Fixture positioning guide posts and a separator guide strip group are arranged above a feeding table main plate; the fixture positioning guide posts penetrate through feeding supporting plates; the separator guide strip group consists of separator guide strips; the top ends of the separator guide strips are connected with a magnetic separator; the left end of a laminating machine frame part is provided with an X-axis fixing bracket, and the right end of the laminating machine frame part is provided with an X-axis positioning bracket table; a man-machine interface and control system is arranged on the X-axis fixing bracket; the upper end of the X-axis fixing bracket is connected with one end of an X-axis section through an X-axis traveling and rotating part; the other end of the X-axis section is provided with an X-axis protective metal plate; an X-axis movable bracket is arranged below the X-axis protective metal plate; and the bottom of the X-axis movable bracket is provided with a universal caster. The full-servo silicon-steel sheet laminating machine has high efficiency of laminating transformer cores, high quality and a unique magnetic separator structure, the problem that silicon-steel sheets are overlapped is effectively solved, and the sheet overlapping rate is less than 0.2 percent in actual application.
Description
Technical field
The present invention relates to a kind of full servosystem, be specially the complete servo lamination machine of a kind of transformer silicon steel sheet.
Background technology
During transformer core is produced at present, all be that manual work stacks silicon steel sheet.There is following shortcoming in it.
1. the artificial inefficiency that stacks transformer core, example: the iron core that 850/195mm is high, fold about 4 hours time spent 2 people of actual plant produced.
2. artificial lamination, working strength is big, is the folded high iron core of 850/195mm of repetitive because stack silicon steel sheet, repeat hundreds of.
3. heavy sheet takes place, lacks sheet, such as causing owing to workman's carelessness tired out in artificial lamination easily.
4. cost problem, labour cost increases year by year at present.
Therefore be badly in need of a kind of complete servo lamination machine of research and development and solve the problems referred to above, but have following difficult point.
1. solve the overlap problem that stacks silicon steel sheet automatically, because when grasping silicon steel sheet, have the silicon steel sheet more than two or two to stick together and to separate.
The transformer core dimensions is various, a tractor serves several purposes.
Summary of the invention
The technical problem that the present invention solved is to provide a kind of transformer silicon steel sheet complete servo lamination machine, and this equipment is accurately controlled the silicon steel sheet stacked position, automatic charging through full SERVO CONTROL; Use the magnetic separator structure to solve the silicon steel sheet overlap problem; In the actual application through us, update material-uploading style, open separator sliver group clearance position at the material loading supporting plate, the position of adjustment sliver, thus realize that machine is fit to the transformer core size of all size.
The technical problem that the present invention solved adopts following technical scheme to realize:
The complete servo lamination machine of transformer silicon steel sheet comprises lamination machine rack section; Said lamination machine rack section middle part is provided with three groups of feeding devices, and said feeding device comprises linear bearing, material loading supporting plate, separator sliver group, tool positioning guide column, supporting plate guide rod, feeding platform mainboard and servo leading screw elevator; Said servo leading screw elevator is located at feeding platform mainboard below; Said feeding platform mainboard connects the supporting plate guide rod through linear bearing; Supporting plate guide rod top connects the material loading supporting plate; Said feeding platform mainboard top is provided with tool positioning guide column, separator sliver group; Said tool positioning guide column runs through the material loading supporting plate, and said separator sliver group is made up of the separator sliver, and separator sliver top connects magnetic separator.
Said lamination machine rack section left end is provided with the X shaft fixing support, and its right-hand member is provided with X axle locating support platform; Said X shaft fixing support is provided with man-machine interface and control system; Its upper end connects X axle section bar one end through X axle traveling rotating part; The said X axle section bar other end is provided with X axle protection panel beating, and X axle travel(l)ing rest is established in said X axle protection panel beating below, and universal caster wheel is established in said X axle travel(l)ing rest bottom; Said X axle locating support platform top is for being arranged on the positioning inductor on the X axle section bar, and said positioning inductor connects X axle navigation system.
Said X axle section bar middle part is provided with X axle line slideway; Said X axle line slideway two ends respectively are provided with a traveling stopper; The left of the traveling stopper of left end is an X axle traveling body; The right-hand of the traveling stopper of right-hand member is X axle traveling idle pulley parts and idle pulley tension part, and said X axle traveling body, X axle traveling idle pulley parts and idle pulley tension part all are arranged on the X axle section bar, and said X axle traveling body is provided with X axle traveling drag chain, buzzing warning system, mechanical vacuum part and X axle servo drive system; Said X axle servo drive system drives X axle traveling drag chain; Said X axle traveling drag chain connection is positioned at the X axle transfer part on the X axle line slideway, and said X axle transfer part below connects sucker stand, and said sucker stand is installed panel beating B through sucker installation panel beating A with sucker and is connected sucker gold utensil and sucker.
Said lamination machine rack section two ends also are provided with the protection section material frame, and said protection section material frame is provided with complete machine protection grating, is equipped with the grating adjustable plate between said protection section material frame and X axle traveling rotating part and the X axle locating support platform.
Also be provided with subsequent use gauge tap on the said lamination machine rack section, can change switch key, pause switch.
Said lamination machine rack section bottom is provided with frame pin cup and castor.
Said X axle section bar is parallel to be provided with two.
Said servo leading screw elevator comprises planetary reduction gear, servo motor, screw mandrel elevator, and said servo motor connects the screw mandrel elevator through the star decelerator; Said screw mandrel elevator drives the screw mandrel motion, and said screw mandrel connects the material loading supporting plate through the screw mandrel contiguous block; Also be provided with separator adjustment seat and inductive switch adjusting rod on the said feeding platform mainboard; Said separator adjustment seat can be adjusted in the position of feeding platform mainboard as required; Separator adjustment seat end connects main separator guide plate, and main separator guide plate top connects magnetic separator; Said inductive switch adjusting rod top connection device induction system, said equipment induction system comprise fine switch of linear light and operating distance switch more.Establish the switch mount pad on the said feeding platform mainboard, the origin position switch is installed on the switch mount pad.
Said magnetic separator comprises second magnet, the nonmagnetic plate of stainless steel, first magnet and magnetic shield groove frame; Said magnetic shield groove frame is an E type frame; Establish second magnet in the groove frame of top, establish first magnet in the groove frame of below, opening is by the nonmagnetic plate sealing of stainless steel.First magnet is the neodymium iron strong magnet that is of a size of 20mmX10mmX30mm, and second magnet is to be of a size of 10mmX10mmX30mm neodymium iron strong magnet.
Innovation part of the present invention is: 1, design of the innovation structure of magnetic separator and application; 2, be directed against the versatility design of different size core dimensions; 3, the revolving structure of X axle traveling, with and the structure stress mode; 4, the distribution scheme of the mounting means of X axle line slideway and section bar.
Beneficial effect:
1. the present invention stacks the efficient height of transformer core, and quality is good, example: the iron core that 850/195mm is high, actual factory use test 850/30 minutes, lamination speed was 8 times of two workmans.
2. machine stacks transformer silicon steel sheet, does not have the repetitive operation problem, Based Intelligent Control, and operating in a key, simple and convenient.
3. exclusive magnetic separator structure is effectively controlled the overlap problem of silicon steel sheet, and in practical application, heavy rate is less than 2/1000ths.
4. machine mechanism does not have rigid shock, the actual test of structure, and reliable and stable, maintenance cost is low.
Description of drawings
Fig. 1 is the perspective view of the complete servo lamination machine of transformer silicon steel sheet of the present invention.
Fig. 2 is the main TV structure sketch map of the complete servo lamination machine of transformer silicon steel sheet of the present invention.
Fig. 3 is plan structure sketch map of the present invention when the X axle turns an angle.
Fig. 4 looks the sectional structure sketch map for the left side of the complete servo lamination machine of transformer silicon steel sheet of the present invention.
Fig. 5 is the vertical view of material loading supporting plate of the present invention and magnetic separator position relation.
Fig. 6 is the annexation figure of magnetic separator of the present invention and main separator guide plate and separator adjustment seat.
Fig. 7 is the structural representation of magnetic separator of the present invention.
Wherein: 01, subsequent use gauge tap, 02, man-machine interface and control system, 03, X axle traveling rotating part, 04, X axle traveling drag chain, 05, the buzzing warning system; 06, X axle traveling body, 07, the mechanical vacuum part, 08, the traveling stopper, 09, X axle servo drive system, 10, X axle transfer part; 11, X axle section bar, 12, X axle line slideway, 13, sucker stand, 14, sucker installs panel beating A, 15, sucker installs panel beating B; 16, sucker gold utensil and sucker, 17, X axle traveling idle pulley parts, 18, the idle pulley tension part, 19, the equipment induction system, 20, X axle navigation system; 21 positioning inductors, 22, X axle protection panel beating, 23, X axle travel(l)ing rest, 24, X axle locating support platform, 25, complete machine protection grating; 26, protection section material frame, 27, can change switch key, 28, universal caster wheel, 29, frame pin cup, 30, castor; 31, linear bearing, 32, the material loading supporting plate, 33, separator sliver group, 34, lamination machine rack section, 35, pause switch; 36, tool positioning guide column, 37, the supporting plate guide rod, 38, the feeding platform mainboard, 39, servo leading screw elevator, 40, the grating adjustable plate.
101, screw mandrel, 102, planetary reduction gear, 103, servo motor, 107, the screw mandrel contiguous block; 108, separator sliver, 109, the fine switch of linear light more, 110, the operating distance switch, 111, main separator guide plate; 112, inductive switch adjusting rod, 113, the origin position switch, 114, the switch mount pad, 115, separator adjustment seat; 117, screw mandrel elevator, 118, magnetic separator, 119, silicon steel sheet.
A, second magnet, b, the nonmagnetic plate of stainless steel, c, first magnet, d, magnetic shield groove frame.
The specific embodiment
For technological means, creation characteristic that the present invention is realized, reach purpose and effect and be easy to understand and understand, below in conjunction with concrete diagram, further set forth the present invention.
Like Fig. 1, shown in Figure 2, the complete servo lamination machine of transformer silicon steel sheet comprises lamination machine rack section 34; Said lamination machine rack section 34 left ends are provided with the X shaft fixing support, and its right-hand member is provided with X axle locating support platform 24; Said X shaft fixing support is provided with man-machine interface and control system 02; Its upper end connects X axle section bar 11 1 ends through X axle traveling rotating part 03; Said X axle section bar 11 other ends are provided with X axle protection panel beating 22; X axle travel(l)ing rest 23 is established in said X axle protection panel beating 22 belows, and universal caster wheel 28 is established in said X axle travel(l)ing rest bottom; Said X axle locating support platform 24 tops are the positioning inductor 21 that is arranged on the X axle section bar 11, and said positioning inductor 21 connects X axle navigation system 20; Said X axle section bar 11 middle parts are provided with X axle line slideway 12; Said X axle line slideway 12 two ends respectively are provided with a traveling stopper 08; The left of the traveling stopper 08 of left end is an X axle traveling body 06; The right-hand of the traveling stopper 08 of right-hand member is X axle traveling idle pulley parts 17 and idle pulley tension part 18; Said X axle traveling body 06, X axle traveling idle pulley parts 17 and idle pulley tension part 18 all are arranged on the X axle section bar 11; Said X axle traveling body 06 is provided with X axle traveling drag chain 04, buzzing warning system 05, mechanical vacuum part 07 and X axle servo drive system 09, and said X axle servo drive system 09 drives X axle traveling drag chain 04, and said X axle traveling drag chain 04 connection is positioned at the X axle transfer part 10 on the X axle line slideway 12; Said X axle transfer part 10 belows connect sucker stand 13, and said sucker stand 13 is installed panel beating A 14 through sucker and is connected sucker gold utensil and sucker 16 with sucker installation panel beating B 15.
Said lamination machine rack section 34 two ends also are provided with protection section material frame 26, and said protection section material frame 26 is provided with complete machine protection grating 25, is equipped with grating adjustable plate 40 between said protection section material frame 26 and X axle traveling rotating part 03 and the X axle locating support platform 24.
Said lamination machine rack section 34 middle parts are provided with three groups of feeding devices, and said feeding device comprises linear bearing 31, material loading supporting plate 32, separator sliver group 33, tool positioning guide column 36, supporting plate guide rod 37, feeding platform mainboard 38 and servo leading screw elevator 39; Said servo leading screw elevator 39 is located at feeding platform mainboard 38 belows; Said feeding platform mainboard 38 connects supporting plate guide rod 37 through linear bearing 31; Supporting plate guide rod 37 tops connect material loading supporting plate 32; Said feeding platform mainboard 38 tops are provided with tool positioning guide column 36, separator sliver group 33; Said tool positioning guide column 36 runs through material loading supporting plate 32, and said separator sliver group 33 comprises a plurality of separator slivers 108, and separator sliver 108 tops connect magnetic separator 118 (as shown in Figure 4).
Also be provided with subsequent use gauge tap 01 on the said lamination machine rack section 34, can change switch key 27, pause switch.
Said lamination machine rack section 34 bottoms are provided with frame pin cup 29 and castor 30.
As shown in Figure 3, said X axle section bar 11 can rotate in horizontal plane around the X shaft fixing support, is convenient to load silicon steel sheet 119 and unloading transformer core like this; And need not change the relative position between the feeding platform; When X axle section bar 11 resets, can be convenient to accurately location use cylinder, eject shop bolt, locking X axle section bar 11; Convenient and reliable, the state that remains retracted of in the time will rotating X axle section bar 11, pinning.
Said X axle section bar 11 is parallel to be provided with two, and two X axle section bars 11 combinations are used, because X axle section bar 11 spans are big, so increased X axle travel(l)ing rest 23 at X axle section bar 11 tail ends, X axle section bar 11 overload that when corner, can not bend like this.Lock with alignment pin during 11 involutions of X axle section bar, whole X axle section bar 11 two ends are fixed, so X axle section bar 11 counter-bending load are increased greatly.
As shown in Figure 4, said servo leading screw elevator 39 comprises planetary reduction gear 102, servo motor 103, screw mandrel elevator 117, and said servo motor 103 connects screw mandrel elevator 117 through star decelerator 102; Said screw mandrel elevator 117 drives screw mandrel 101 and moves up and down, and said screw mandrel 101 connects material loading supporting plate 32 through screw mandrel contiguous block 107; Also be provided with separator adjustment seat 115 and inductive switch adjusting rod 112 on the said feeding platform mainboard 38; Said separator adjustment seat 115 can be adjusted in the position of feeding platform mainboard 38 as required; Separator adjustment seat 115 ends connect main separator guide plate 111, and main separator guide plate 111 tops connect magnetic separator 118 (like Fig. 4 and shown in Figure 6); Said inductive switch adjusting rod 112 top connection device induction systems 19 (as shown in Figure 2), said equipment induction system 19 comprise fine switch 109 of linear light and operating distance switch 110 more.Establish switch mount pad 114 on the said feeding platform mainboard 38, origin position switch 113 is installed on the switch mount pad 114.
The feeding device working method: when filling with substance, material loading supporting plate 32 load silicon steel sheet 119 at the sensed position of origin position switch 113.After silicon steel sheet 119 is loaded into specified altitude, click operation key automatically, system PLC sends instruction servo motor 103 and drives star decelerators 102; Star decelerator 102 drives screw mandrel elevator 117, and screw mandrel elevator 117 drives and drives screw mandrel 101, rises according to program setting; When the operating distance switch 110 of left and right sides feeding device is all sensed silicon steel sheet 119 respectively; The transfer of X axle is partly started working, and draws silicon steel sheet 119, thereby realizes stacking automatically silicon steel sheet 119 functions.
As shown in Figure 7; Said magnetic separator 118 comprises the second magnet a, stainless steel is nonmagnetic plate b, the first magnet c and magnetic shield groove frame d; Said magnetic shield groove frame d is an E type frame; Establish the second magnet a in the groove frame of top, establish the first magnet c in the groove frame of below, opening is by the nonmagnetic plate b sealing of stainless steel.The first magnet c is the neodymium iron strong magnet that is of a size of 20mmX10mmX30mm, and the second magnet a is of a size of 10mmX10mmX30mm neodymium iron strong magnet.
As shown in Figure 5, place silicon steel sheet 119 on the said material loading supporting plate 32, plate b one side that stainless steel is nonmagnetic is by silicon steel sheet 119.
Material loading supporting plate 32 has designed a lot of separator sliver 108 clearance position, when changing different model type silicon steel sheet 119 like this, with the main separator guide plate of separator adjustment seat 115 adjustment 111 positions.Thereby the exchange that realizes multiple iron core silicon steel sheet 119 is used.
Innovation part of the present invention is: 1, design of the innovation structure of magnetic separator and application; 2, be directed against the versatility design of different size core dimensions; 3, the revolving structure of X axle traveling, with and the structure stress mode; 4, the distribution scheme of the mounting means of X axle line slideway and section bar.
More than show and described basic principle of the present invention and principal character and advantage of the present invention.The technical staff of the industry should understand; The present invention is not restricted to the described embodiments; That describes in the foregoing description and the specification just explains principle of the present invention; Under the prerequisite that does not break away from spirit and scope of the invention, the present invention also has various changes and modifications, and these variations and improvement all fall in the scope of the invention that requires protection.The present invention requires protection domain to be defined by appending claims and equivalent thereof.
Claims (4)
1. the complete servo lamination machine of transformer silicon steel sheet; Comprise lamination machine rack section; Said lamination machine rack section middle part is provided with three groups of feeding devices; Said feeding device comprises linear bearing, material loading supporting plate, separator sliver group, tool positioning guide column, supporting plate guide rod, feeding platform mainboard and servo leading screw elevator, and said servo leading screw elevator is located at feeding platform mainboard below; Said feeding platform mainboard connects the supporting plate guide rod through linear bearing; Supporting plate guide rod top connects the material loading supporting plate; It is characterized in that: said feeding platform mainboard top is provided with tool positioning guide column, separator sliver group; Said tool positioning guide column runs through the material loading supporting plate, and said separator sliver group is made up of the separator sliver, and separator sliver top connects magnetic separator; Said lamination machine rack section left end is provided with the X shaft fixing support, and right-hand member is provided with X axle locating support platform; Said X shaft fixing support is provided with man-machine interface and control system; The upper end connects X axle section bar one end through X axle traveling rotating part; The said X axle section bar other end is provided with X axle protection panel beating, and X axle travel(l)ing rest is established in said X axle protection panel beating below, and universal caster wheel is established in said X axle travel(l)ing rest bottom; Said X axle locating support platform top is for being arranged on the positioning inductor on the X axle section bar, and said positioning inductor connects X axle navigation system.
2. the complete servo lamination machine of transformer silicon steel sheet according to claim 1 is characterized in that: said X axle section bar is parallel to be provided with two.
3. the complete servo lamination machine of transformer silicon steel sheet according to claim 1 is characterized in that: also be provided with separator adjustment seat on the said feeding platform mainboard, separator adjustment seat end connects main separator guide plate, and main separator guide plate top connects magnetic separator.
4. according to claim 1 or the complete servo lamination machine of 3 described transformer silicon steel sheets; It is characterized in that: said magnetic separator comprises second magnet, the nonmagnetic plate of stainless steel, first magnet and magnetic shield groove frame; Said magnetic shield groove frame is an E type frame; Establish second magnet in the groove frame of top, establish first magnet in the groove frame of below, opening is by the nonmagnetic plate sealing of stainless steel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210146649.5A CN102658479B (en) | 2012-05-14 | 2012-05-14 | Full-servo silicon-steel sheet laminating machine for transformer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210146649.5A CN102658479B (en) | 2012-05-14 | 2012-05-14 | Full-servo silicon-steel sheet laminating machine for transformer |
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| Publication Number | Publication Date |
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| CN102658479A true CN102658479A (en) | 2012-09-12 |
| CN102658479B CN102658479B (en) | 2014-02-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210146649.5A Expired - Fee Related CN102658479B (en) | 2012-05-14 | 2012-05-14 | Full-servo silicon-steel sheet laminating machine for transformer |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103559999A (en) * | 2013-10-30 | 2014-02-05 | 湖北三江航天红阳机电有限公司 | Robot device for automatically shimming transformer |
| CN104670937A (en) * | 2014-12-26 | 2015-06-03 | 南车株洲电机有限公司 | Automatic laminator and an automatic laminating method |
| CN105702445A (en) * | 2016-02-24 | 2016-06-22 | 长沙长泰机器人有限公司 | Automatic laminated sheet assembly method and system |
| CN109741932A (en) * | 2019-02-27 | 2019-05-10 | 陆林娣 | The automated system that for transformer efficiently produces |
| CN112382496A (en) * | 2020-11-16 | 2021-02-19 | 无锡普天铁心股份有限公司 | Main transformer core stacking device |
| CN112397302A (en) * | 2020-12-16 | 2021-02-23 | 南通睿驰智能科技有限公司 | Automatic stack assembly production line in batches of transformer core |
| CN111243849B (en) * | 2020-03-16 | 2024-04-26 | 海安交睿机器人科技有限公司 | Robot stacking method of large gantry silicon steel sheet automatic stacking robot |
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| DE3136735A1 (en) * | 1981-09-16 | 1983-03-31 | Bruno 8550 Forchheim Waasner | Device for inserting sleeve core (M-core) laminates into a coil former |
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| DE3136735A1 (en) * | 1981-09-16 | 1983-03-31 | Bruno 8550 Forchheim Waasner | Device for inserting sleeve core (M-core) laminates into a coil former |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103559999A (en) * | 2013-10-30 | 2014-02-05 | 湖北三江航天红阳机电有限公司 | Robot device for automatically shimming transformer |
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| CN104670937A (en) * | 2014-12-26 | 2015-06-03 | 南车株洲电机有限公司 | Automatic laminator and an automatic laminating method |
| CN105702445A (en) * | 2016-02-24 | 2016-06-22 | 长沙长泰机器人有限公司 | Automatic laminated sheet assembly method and system |
| CN109741932A (en) * | 2019-02-27 | 2019-05-10 | 陆林娣 | The automated system that for transformer efficiently produces |
| CN111243849B (en) * | 2020-03-16 | 2024-04-26 | 海安交睿机器人科技有限公司 | Robot stacking method of large gantry silicon steel sheet automatic stacking robot |
| CN112382496A (en) * | 2020-11-16 | 2021-02-19 | 无锡普天铁心股份有限公司 | Main transformer core stacking device |
| CN112397302A (en) * | 2020-12-16 | 2021-02-23 | 南通睿驰智能科技有限公司 | Automatic stack assembly production line in batches of transformer core |
| CN112397302B (en) * | 2020-12-16 | 2022-01-28 | 南通睿驰智能科技有限公司 | Automatic stack assembly production line in batches of transformer core |
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|---|---|
| CN102658479B (en) | 2014-02-26 |
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Granted publication date: 20140226 Termination date: 20140514 |