CN202655888U - Full-servo laminating machine of transformer silicon steel sheet - Google Patents
Full-servo laminating machine of transformer silicon steel sheet Download PDFInfo
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- CN202655888U CN202655888U CN 201220212914 CN201220212914U CN202655888U CN 202655888 U CN202655888 U CN 202655888U CN 201220212914 CN201220212914 CN 201220212914 CN 201220212914 U CN201220212914 U CN 201220212914U CN 202655888 U CN202655888 U CN 202655888U
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- laminating machine
- silicon steel
- steel sheet
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Abstract
The utility model discloses a full-servo laminating machine of a transformer silicon steel sheet, which is characterized in that a jig positioning guide pillar and a separator guide bar group are arranged above a feeding platform main board, the jig positioning guide pillar penetrates a feeding supporting plate, the separator guide bar group consists of separator guide bars, and the top end of each separator guide bar is connected with a magnetic separator; the left end of a stander part of the laminating machine is provided with an X-axis fixed support, and the right end is provided with an X-axis positioning support platform; and the X-axis fixed support is provided with a human-machine interface and a control system, the upper end of the X-axis fixed support is connected with one end of an X-axis section through an X-axis traveling rotary part, the other end of the X-axis section is provided with an X-axis protection metal plate, an X-axis movable support is arranged below the X-axis protection metal plate, and the bottom of the X-axis movable support is provided with a universal trundle. Due to adopting the full-servo laminating machine, the efficiency for laminating a transformer iron core is high, the quality is good, the overlapping problem of the silicon steel sheet can be effectively controlled by adopting a unique magnetic separator structure, and the overlapped rate is smaller than two thousandths in real application.
Description
Technical field
The utility model relates to a kind of full servosystem, is specially the complete servo laminating machine of a kind of transformer silicon steel sheet.
Background technology
During transformer core is produced at present, all be manually to stack silicon steel sheet.There is following shortcoming in it.
1. manually stack the inefficiency of transformer core, example: the iron core that 850/195mm is high, fold about 4 hours time spent 2 people of actual plant produced.
2. artificial lamination, working strength is large, is the folded high iron core of 850/195mm of repetitive because stack silicon steel sheet, repeat hundreds of.
3. heavy sheet occurs, lacks sheet in artificial lamination easily, such as since workman's carelessness tired out cause.
4. Cost Problems, labour cost increases year by year at present.
Therefore be badly in need of a kind of complete servo laminating machine of research and development and solve the problems referred to above, but have following difficult point.
1. solve the overlap problem of automatic stacking silicon steel sheet, because when the crawl silicon steel sheet, have the silicon steel sheet more than two or two to stick together and to separate.
The transformer core dimensions is various, a tractor serves several purposes.
Summary of the invention
The technical problem that the utility model solves is to provide a kind of transformer silicon steel sheet complete servo laminating machine, and this equipment is accurately controlled silicon steel sheet and stacked the position, automatic charging by full SERVO CONTROL; Use the magnetic separator structure to solve the silicon steel sheet overlap problem; In the actual application by us, update material-uploading style, separator sliver group clearance position on loading supporting plate is opened is adjusted the position of sliver, thereby realizes that machine is fit to the transformer core size of all size.
The technical problem that the utility model solves realizes by the following technical solutions:
The complete servo laminating machine of transformer silicon steel sheet comprises the laminating machine rack section; Described laminating machine rack section middle part is provided with three groups of feeding devices, and described feeding device comprises linear bearing, loading supporting plate, separator sliver group, tool positioning guide column, supporting plate guide rod, feeding platform mainboard and servo leading screw elevator; Described servo leading screw elevator is located at feeding platform mainboard below; Described feeding platform mainboard connects the supporting plate guide rod by linear bearing, supporting plate guide rod top connects loading supporting plate, described feeding platform mainboard top is provided with tool positioning guide column, separator sliver group, described tool positioning guide column runs through loading supporting plate, described separator sliver group is comprised of the separator sliver, and separator sliver top connects magnetic separator.
Described laminating machine rack section left end is provided with the X-axis fixed support, and its right-hand member is provided with X-axis positioning support pallet; Described X-axis fixed support is provided with man-machine interface and control system, its upper end connects X-axis section bar one end by X-axis traveling rotating part, the described X-axis section bar other end is provided with the X-axis protective metal plate, and the X-axis travel(l)ing rest is established in described X-axis protective metal plate below, and universal caster wheel is established in described X-axis travel(l)ing rest bottom; Described X-axis positioning support pallet top is for being arranged on the positioning inductor on the X-axis section bar, and described positioning inductor connects the X-axis navigation system.
Described X-axis section bar middle part is provided with the X-axis line slideway, described X-axis line slideway two ends respectively are provided with a traveling stopper, the left of the traveling stopper of left end is X-axis traveling body, the right-hand of the traveling stopper of right-hand member is X-axis traveling idle pulley parts and idle pulley tension part, described X-axis traveling body, X-axis traveling idle pulley parts and idle pulley tension part all are arranged on the X-axis section bar, described X-axis traveling body is provided with X-axis traveling drag chain, the buzzing warning system, mechanical vacuum part and X-axis servo drive system, described X-axis servo drive system drives X-axis traveling drag chain, described X-axis traveling drag chain connects the X-axis transfer part that is positioned on the X-axis line slideway, described X-axis transfer part below connecting sucker support, described sucker stand by sucker panel beating A is installed and sucker is installed panel beating B connecting sucker gold utensil and sucker.
Described laminating machine rack section two ends also are provided with the protection section material frame, and described protection section material frame is provided with complete machine protection grating, is equipped with the grating adjustable plate between described protection section material frame and X-axis traveling rotating part and the X-axis positioning support pallet.
Also be provided with gauge tap for subsequent use, interchangeable switch key, pause switch on the described laminating machine rack section.
Described laminating machine rack section bottom is provided with frame pin cup and castor.
Described X-axis section bar is parallel to be provided with two.
Described servo leading screw elevator comprises planetary reduction gear, servo motor, screw mandrel elevator, and described servo motor is by star decelerator connection wire rod elevator; Described screw mandrel elevator drives the screw mandrel motion, and described screw mandrel connects loading supporting plate by the screw mandrel contiguous block; Also be provided with separator adjusting seat and inductive switch adjusting rod on the described feeding platform mainboard, described separator adjusting seat can be adjusted as required in the position of feeding platform mainboard, separator adjusting seat end connects main separator guide plate, and main separator guide plate top connects magnetic separator; Described inductive switch adjusting rod top connection device induction system, described equipment induction system comprise the more fine switch of linear light and operating distance switch.Establish switch installation seat on the described feeding platform mainboard, the origin position switch is installed on the switch installation seat.
Described magnetic separator comprises the second magnet, the nonmagnetic plate of stainless steel, the first magnet and magnetic shield groove frame, described magnetic shield groove frame is E type frame, establish the second magnet in the groove frame of top, establish the first magnet in the groove frame of below, opening is by the nonmagnetic plate sealing of stainless steel.The first magnet is the neodymium iron strong magnet that is of a size of 20mmX10mmX30mm, and the second magnet is to be of a size of 10mmX10mmX30mm neodymium iron strong magnet.
Innovation of the present utility model is: 1, the innovation structure design and application of magnetic separator; 2, for the versatility design of different size core dimensions; 3, the revolving structure of X-axis traveling, with and the structure stress mode; 4, the distribution scheme of the mounting means of X-axis line slideway and section bar.
Beneficial effect:
1. the utility model stacks the efficient height of transformer core, and quality is good, example: the iron core that 850/195mm is high, actual factory use test 850/30 minutes, lamination speed was 8 times of two workmans.
2. machine stacks transformer silicon steel sheet, does not have the repetitive operation problem, Based Intelligent Control, and operating in a key, simple and convenient.
3. exclusive magnetic separator structure is effectively controlled the overlap problem of silicon steel sheet, and in actual applications, heavy rate is less than 2/1000ths.
4. machine mechanism does not have rigid shock, and structure is actual test, and reliable and stable, maintenance cost is low.
Description of drawings
Fig. 1 is the perspective view of the complete servo laminating machine of the utility model transformer silicon steel sheet.
Fig. 2 is the main TV structure schematic diagram of the complete servo laminating machine of the utility model transformer silicon steel sheet.
Fig. 3 is plan structure schematic diagram of the present utility model when X-axis turns an angle.
Fig. 4 is that the sectional structure schematic diagram is looked on the left side of the complete servo laminating machine of the utility model transformer silicon steel sheet.
Fig. 5 is the top view of loading supporting plate of the present utility model and magnetic separator position relationship.
Fig. 6 is the annexation figure of magnetic separator of the present utility model and main separator guide plate and separator adjusting seat.
Fig. 7 is the structural representation of magnetic separator of the present utility model.
Wherein: 01, gauge tap for subsequent use, 02, man-machine interface and control system, 03, X-axis traveling rotating part, 04, X-axis traveling drag chain, 05, the buzzing warning system, 06, X-axis traveling body, 07, the mechanical vacuum part, 08, the traveling stopper, 09, the X-axis servo drive system, 10, X-axis transfer part, 11, the X-axis section bar, 12, the X-axis line slideway, 13, sucker stand, 14, sucker is installed panel beating A, 15, sucker is installed panel beating B, 16, sucker gold utensil and sucker, 17, X-axis traveling idle pulley parts, 18, the idle pulley tension part, 19, the equipment induction system, 20, the X-axis navigation system, 21 positioning inductors, 22, the X-axis protective metal plate, 23, the X-axis travel(l)ing rest, 24, X-axis positioning support pallet, 25, complete machine protection grating, 26, the protection section material frame, 27, interchangeable switch key, 28, universal caster wheel, 29, frame pin cup, 30, castor, 31, linear bearing, 32, loading supporting plate, 33, separator sliver group, 34, the laminating machine rack section, 35, pause switch, 36, the tool positioning guide column, 37, the supporting plate guide rod, 38, the feeding platform mainboard, 39, servo leading screw elevator, 40, the grating adjustable plate.
101, screw mandrel, 102, planetary reduction gear, 103, servo motor, 107, screw mandrel contiguous block, 108, the separator sliver, 109, the fine switch of linear light more, 110, operating distance switch, 111, main separator guide plate, 112, the inductive switch adjusting rod, 113, origin position switch, 114, switch installation seat, 115, the separator adjusting seat, 117, the screw mandrel elevator, 118, magnetic separator, 119, silicon steel sheet.
A, the second magnet, b, the nonmagnetic plate of stainless steel, c, the first magnet, d, magnetic shield groove frame.
The specific embodiment
For technological means, creation characteristic that the utility model is realized, reach purpose and effect is easy to understand, below in conjunction with concrete diagram, further set forth the utility model.
As shown in Figure 1 and Figure 2, the complete servo laminating machine of transformer silicon steel sheet comprises laminating machine rack section 34; Described laminating machine rack section 34 left ends are provided with the X-axis fixed support, and its right-hand member is provided with X-axis positioning support pallet 24; Described X-axis fixed support is provided with man-machine interface and control system 02, its upper end connects X-axis section bar 11 1 ends by X-axis traveling rotating part 03, described X-axis section bar 11 other ends are provided with X-axis protective metal plate 22, X-axis travel(l)ing rest 23 is established in described X-axis protective metal plate 22 belows, and universal caster wheel 28 is established in described X-axis travel(l)ing rest bottom; Described X-axis positioning support pallet 24 tops are the positioning inductor 21 that is arranged on the X-axis section bar 11, and described positioning inductor 21 connects X-axis navigation system 20; Described X-axis section bar 11 middle parts are provided with X-axis line slideway 12, described X-axis line slideway 12 two ends respectively are provided with a traveling stopper 08, the left of the traveling stopper 08 of left end is X-axis traveling body 06, the right-hand of the traveling stopper 08 of right-hand member is X-axis traveling idle pulley parts 17 and idle pulley tension part 18, described X-axis traveling body 06, X-axis traveling idle pulley parts 17 and idle pulley tension part 18 all are arranged on the X-axis section bar 11, described X-axis traveling body 06 is provided with X-axis traveling drag chain 04, buzzing warning system 05, mechanical vacuum part 07 and X-axis servo drive system 09, described X-axis servo drive system 09 drives X-axis traveling drag chain 04, described X-axis traveling drag chain 04 connects the X-axis transfer part 10 that is positioned on the X-axis line slideway 12, described X-axis transfer part 10 below connecting sucker supports 13, described sucker stand 13 by sucker panel beating A 14 is installed and sucker is installed panel beating B 15 connecting sucker gold utensils and sucker 16.
Described laminating machine rack section 34 two ends also are provided with protection section material frame 26, and described protection section material frame 26 is provided with complete machine protection grating 25, is equipped with grating adjustable plate 40 between described protection section material frame 26 and X-axis traveling rotating part 03 and the X-axis positioning support pallet 24.
Described laminating machine rack section 34 middle parts are provided with three groups of feeding devices, and described feeding device comprises linear bearing 31, loading supporting plate 32, separator sliver group 33, tool positioning guide column 36, supporting plate guide rod 37, feeding platform mainboard 38 and servo leading screw elevator 39; Described servo leading screw elevator 39 is located at feeding platform mainboard 38 belows; Described feeding platform mainboard 38 connects supporting plate guide rod 37 by linear bearing 31, supporting plate guide rod 37 tops connect loading supporting plate 32, described feeding platform mainboard 38 tops are provided with tool positioning guide column 36, separator sliver group 33, described tool positioning guide column 36 runs through loading supporting plate 32, described separator sliver group 33 comprises a plurality of separator slivers 108, and separator sliver 108 tops connect magnetic separator 118(as shown in Figure 4).
Also be provided with gauge tap 01 for subsequent use, interchangeable switch key 27, pause switch on the described laminating machine rack section 34.
Described laminating machine rack section 34 bottoms are provided with frame pin cup 29 and castor 30.
As shown in Figure 3, described X-axis section bar 11 can rotate in horizontal plane around the X-axis fixed support, be convenient to like this load silicon steel sheet 119 and unloading transformer core, and need not change the relative position between the feeding platform, when X-axis section bar 11 resets, can be convenient to accurately location use cylinder, eject shop bolt, locking X-axis section bar 11, convenient and reliable, the pin state that remains retracted in the time will rotating X-axis section bar 11.
Described X-axis section bar 11 is parallel to be provided with two, and two X-axis section bars 11 are used in combination, because X-axis section bar 11 spans are large, so increased X-axis travel(l)ing rest 23 at X-axis section bar 11 tail ends, such X-axis section bar 11 overload that can not bend when corner.Lock with alignment pin during 11 involution of X-axis section bar, whole X-axis section bar 11 two ends are fixed, so X-axis section bar 11 counter-bending load are increased greatly.
As shown in Figure 4, described servo leading screw elevator 39 comprises planetary reduction gear 102, servo motor 103, screw mandrel elevator 117, and described servo motor 103 is by star decelerator 102 connection wire rod elevators 117; Described screw mandrel elevator 117 drives screw mandrel 101 and moves up and down, and described screw mandrel 101 connects loading supporting plate 32 by screw mandrel contiguous block 107; Also be provided with separator adjusting seat 115 and inductive switch adjusting rod 112 on the described feeding platform mainboard 38, described separator adjusting seat 115 can be adjusted as required in the position of feeding platform mainboard 38, separator adjusting seat 115 ends connect main separator guide plate 111, and main separator guide plate 111 tops connect magnetic separator 118(such as Fig. 4 and shown in Figure 6); Described inductive switch adjusting rod 112 top connection device induction system 19(are as shown in Figure 2), described equipment induction system 19 comprises the more fine switch 109 of linear light and operating distance switch 110.Establish switch installation seat 114 on the described feeding platform mainboard 38, origin position switch 113 is installed on the switch installation seat 114.
The feeding device working method: when filling with substance, loading supporting plate 32 load silicon steel sheet 119 at the sensed position of origin position switch 113.After silicon steel sheet 119 is loaded into specified altitude, click automatically operation key, system PLC sends instruction servo motor 103 and drives star decelerator 102, star decelerator 102 drives screw mandrel elevator 117, and screw mandrel elevator 117 drives and drives screw mandrel 101, rises according to program setting, when the operating distance switch 110 of left and right sides feeding device is all sensed silicon steel sheet 119 respectively, the X-axis transfer is partly started working, and draws silicon steel sheet 119, thereby realizes automatic stacking silicon steel sheet 119 functions.
As shown in Figure 7, described magnetic separator 118 comprises the second magnet a, stainless steel is nonmagnetic plate b, the first magnet c and magnetic shield groove frame d, described magnetic shield groove frame d is E type frame, establish the second magnet a in the groove frame of top, establish the first magnet c in the groove frame of below, opening is by the nonmagnetic plate b sealing of stainless steel.The first magnet c is the neodymium iron strong magnet that is of a size of 20mmX10mmX30mm, and the second magnet a is of a size of 10mmX10mmX30mm neodymium iron strong magnet.
As shown in Figure 5, place silicon steel sheet 119 on the described loading supporting plate 32, plate b one side that stainless steel is nonmagnetic is by silicon steel sheet 119.
Loading supporting plate 32 has designed a lot of separator sliver 108 clearance position, when changing like this different model type silicon steel sheet 119, adjusts main separator guide plate 111 positions with separator adjusting seat 115.Thereby realize the Alternate of multiple iron core silicon-steel sheet 119.
Innovation of the present utility model is: 1, the innovation structure design and application of magnetic separator; 2, for the versatility design of different size core dimensions; 3, the revolving structure of X-axis traveling, with and the structure stress mode; 4, the distribution scheme of the mounting means of X-axis line slideway and section bar.
More than show and described basic principle of the present utility model and principal character and advantage of the present utility model.The technical staff of the industry should understand; the utility model is not restricted to the described embodiments; that describes in above-described embodiment and the specification just illustrates principle of the present utility model; under the prerequisite that does not break away from the utility model spirit and scope; the utility model also has various changes and modifications, and these changes and improvements all fall in claimed the utility model scope.The claimed scope of the utility model is defined by appending claims and equivalent thereof.
Claims (4)
1. the complete servo laminating machine of transformer silicon steel sheet, comprise the laminating machine rack section, described laminating machine rack section middle part is provided with three groups of feeding devices, described feeding device comprises linear bearing, loading supporting plate, separator sliver group, tool positioning guide column, supporting plate guide rod, feeding platform mainboard and servo leading screw elevator, and described servo leading screw elevator is located at feeding platform mainboard below; Described feeding platform mainboard connects the supporting plate guide rod by linear bearing, supporting plate guide rod top connects loading supporting plate, it is characterized in that: described feeding platform mainboard top is provided with tool positioning guide column, separator sliver group, described tool positioning guide column runs through loading supporting plate, described separator sliver group is comprised of the separator sliver, and separator sliver top connects magnetic separator; Described laminating machine rack section left end is provided with the X-axis fixed support, and right-hand member is provided with X-axis positioning support pallet; Described X-axis fixed support is provided with man-machine interface and control system, the upper end connects X-axis section bar one end by X-axis traveling rotating part, the described X-axis section bar other end is provided with the X-axis protective metal plate, and the X-axis travel(l)ing rest is established in described X-axis protective metal plate below, and universal caster wheel is established in described X-axis travel(l)ing rest bottom; Described X-axis positioning support pallet top is for being arranged on the positioning inductor on the X-axis section bar, and described positioning inductor connects the X-axis navigation system.
2. the complete servo laminating machine of transformer silicon steel sheet according to claim 1, it is characterized in that: described X-axis section bar is parallel to be provided with two.
3. the complete servo laminating machine of transformer silicon steel sheet according to claim 1, it is characterized in that: also be provided with the separator adjusting seat on the described feeding platform mainboard, separator adjusting seat end connects main separator guide plate, and main separator guide plate top connects magnetic separator.
4. according to claim 1 or the complete servo laminating machine of 3 described transformer silicon steel sheets, it is characterized in that: described magnetic separator comprises the second magnet, the nonmagnetic plate of stainless steel, the first magnet and magnetic shield groove frame, described magnetic shield groove frame is E type frame, establish the second magnet in the groove frame of top, establish the first magnet in the groove frame of below, opening is by the nonmagnetic plate sealing of stainless steel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220212914 CN202655888U (en) | 2012-05-14 | 2012-05-14 | Full-servo laminating machine of transformer silicon steel sheet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220212914 CN202655888U (en) | 2012-05-14 | 2012-05-14 | Full-servo laminating machine of transformer silicon steel sheet |
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| Publication Number | Publication Date |
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| CN202655888U true CN202655888U (en) | 2013-01-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220212914 Withdrawn - After Issue CN202655888U (en) | 2012-05-14 | 2012-05-14 | Full-servo laminating machine of transformer silicon steel sheet |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102658479A (en) * | 2012-05-14 | 2012-09-12 | 东莞市洛克机械配件有限公司 | Full-servo silicon-steel sheet laminating machine for transformer |
| CN104733174A (en) * | 2015-02-06 | 2015-06-24 | 潍坊五洲浩特电气有限公司 | Automatic iron core column pie winding and binding machine |
| CN108538557A (en) * | 2018-01-19 | 2018-09-14 | 东莞市联洲知识产权运营管理有限公司 | A kind of transformer core stacking apparatus |
-
2012
- 2012-05-14 CN CN 201220212914 patent/CN202655888U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102658479A (en) * | 2012-05-14 | 2012-09-12 | 东莞市洛克机械配件有限公司 | Full-servo silicon-steel sheet laminating machine for transformer |
| CN102658479B (en) * | 2012-05-14 | 2014-02-26 | 东莞市洛克机械配件有限公司 | Full-servo silicon-steel sheet laminating machine for transformer |
| CN104733174A (en) * | 2015-02-06 | 2015-06-24 | 潍坊五洲浩特电气有限公司 | Automatic iron core column pie winding and binding machine |
| CN108538557A (en) * | 2018-01-19 | 2018-09-14 | 东莞市联洲知识产权运营管理有限公司 | A kind of transformer core stacking apparatus |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130109 Effective date of abandoning: 20140226 |
|
| RGAV | Abandon patent right to avoid regrant |