Iron core column cake automatic winding binding machine
Technical field
The present invention relates to iron core column cake making apparatus technical field, particularly relate to a kind of iron core column cake automatic winding binding machine.
Background technology
The core portion of dry type arc suppression coil is folded by several iron core column cakes and forms, and connects but separate with insulation board between silicon steel post cake, forms gap.At present, the making of iron core column cake has on the circular irony chassis of fastening function at one, and the grade of silicon steel sheet is put and gone over by workman.This method effort is time-consuming and silicon steel sheet evenness is not high.The colligation of iron core column cake is also by manually completing, and manual colligation efficiency is low and to there is colligation dynamics strong, easily loose defect.
Summary of the invention
The object of the present invention is to provide a kind of iron core column cake automatic winding binding machine, adhesive tape is wrapped on the silicon steel sheet by grade placement by this binding machine automatically, without the need to manual operation, improves the evenness of winding and strengthens elasticity, saving labour.
For solving the problems of the technologies described above, technical scheme of the present invention is: a kind of iron core column cake automatic winding binding machine comprises support, and described support is provided with horizontally disposed workbench, also comprises chassis fixture, automatic rotation device and adhesive tape parts; Described chassis fixture comprises the base be located at above described workbench, and for placing the chassis being loaded with silicon steel sheet on described base, described chassis is made mould by iron core column cake social estate system; Described automatic rotation device comprises distribution box and the motor of electrical connection, and the output shaft of described motor penetrates described base and is connected with the bottom driving on described chassis, and chassis described in described driven by motor is rotated; Described adhesive tape parts comprise adhesive tape, and described adhesive tape is wrapped on adhesive tape dish, and end and the described chassis of the described adhesive tape be exposed removably connect; Described adhesive tape dish is set in a bottom and is fixed on the support column above described workbench, and described adhesive tape coils described support column and rotates the described adhesive tape of release.
Optimal way is, also comprises the heater be electrically connected with described distribution box, and described heater comprises the heating member for being fitted in by described adhesive tape on described silicon steel sheet, and the described silicon steel sheet on described chassis is pointed in an end of described heating member.
Optimal way is, also comprise rotation positioning device, described rotation positioning device comprises fixed mount, and described fixed mount is crossed on the both sides of the corresponding described base of described workbench, described fixed mount comprises the top board be arranged in parallel with described workbench, described top board is offered a through hole; On described top board, be also provided with a vertical locating shaft vertically arranged, the top of described vertical locating shaft is stuck in above described top board, and described chassis is stretched to through described through hole in the bottom of described vertical locating shaft; Be located at the fixture directly over described chassis, two ends and the described chassis of described fixture removably connect; The top of described fixture is provided with detent, and the bottom of described detent and described vertical locating shaft removably connects; Described through hole, described vertical locating shaft, described detent, described tray bottom center is all collinear with the output shaft of described motor setting.
Optimal way is, described fixed mount comprises two columns be vertically located on described workbench, connects the connecting plate at two described column tops as described top board.
Optimal way is, described adhesive tape parts also comprise and being interspersed and the first locating shaft, the second locating shaft, the 3rd locating shaft and the 4th locating shaft that are vertically located on described workbench, and the end outside described adhesive tape removably connects through described first locating shaft, described second locating shaft, described 3rd locating shaft and described 4th locating shaft and described chassis successively.
Optimal way is, be provided with the counter for counting the described electric machine rotation number of turns in described distribution box, described counter is electrically connected with the operation keys being located at described distribution box outer surface.
Optimal way is, described workbench is provided with two guide rails be arranged in parallel, and described base is located at above two described guide rails; And the bottom surface of described base is provided with some slide blocks, described slide block drives described base along two described slide; Described motor is fixedly connected with the bottom of described base.
Optimal way is, described in every bar, the two ends of guide rail are equipped with baffle plate.
Optimal way is, the top of described support column is provided with the limited location fork of two hinged settings.
Optimal way is, described motor is fixedly connected with the bottom of described base below described workbench.
After adopting technique scheme, the invention has the beneficial effects as follows: because iron core column cake automatic winding binding machine of the present invention comprises support, support is provided with horizontally disposed workbench, also comprises chassis fixture, automatic rotation device and adhesive tape parts; Wherein chassis fixture comprises the base be located at above workbench, and for placing the chassis being loaded with silicon steel sheet on this base, chassis is made mould by iron core column cake social estate system, silicon steel sheet is put conveniently, saves the amount of labour.The base being placed with chassis is driven by automatic rotation device and automatically rotates, and this automatic rotation device comprises distribution box and the motor of electrical connection, and wherein the output shaft of motor penetrates base and is connected with the bottom driving on chassis.The end of adhesive tape external door is detachably connected on after on chassis, and when rotating on chassis, adhesive tape can be wrapped on silicon steel sheet.Adhesive tape is wrapped on adhesive tape dish simultaneously, and adhesive tape dish is set in a bottom and is fixed on the support column above workbench, and when adhesive tape coiling support column rotates, adhesive tape is released.Rotate because of chassis of the present invention and automatically realized by motor, and the rotation number of turns of motor is controlled by distribution box, and the winding adhesive tape operation of iron core column cake is carried out automatically, without the need to manual operation; And automatic winding is compared to manual winding, improves evenness and the elasticity of winding, also save labour.
Owing to also comprising the heater be electrically connected with distribution box, heater comprises the heating member for being fitted in by adhesive tape on silicon steel sheet, silicon steel sheet on the sensing chassis, an end of heating member, this structure makes to realize thermal-adhering between adhesive tape and silicon steel sheet, further increases evenness and the elasticity of winding.
Owing to also comprising rotation positioning device, rotation positioning device comprises fixed mount, and fixed mount is crossed on the both sides of the corresponding base of workbench, and fixed mount comprises the top board be arranged in parallel with workbench, top board is offered a through hole; On top board, be also provided with a vertical locating shaft vertically arranged, the top of vertical locating shaft is stuck in above top board, and described chassis is stretched to through through hole in the bottom of vertical locating shaft; Be located at the fixture directly over chassis, two ends and the chassis of fixture removably connect; The top of fixture is provided with detent, and the bottom of detent and vertical locating shaft removably connects; Through hole, vertical locating shaft, detent, tray bottom center is all collinear with the output shaft of motor setting; This structure makes chassis limited from vertical direction, thus makes chassis slow-roll stabilization, makes adhesive tape winding effect good further.
Be interspersed and the first locating shaft, the second locating shaft, the 3rd locating shaft and the 4th locating shaft vertically established on the table because adhesive tape parts also comprise, the end outside adhesive tape removably connects through the silicon steel sheet on the first locating shaft, the second locating shaft, the 3rd locating shaft and the 4th locating shaft and chassis successively; This structure makes adhesive tape confusion can not occur after adhesive tape dish is released, chassis of leading in order, further ensures the effect of winding.
Owing to being provided with the counter for counting the electric machine rotation number of turns in distribution box, counter is electrically connected with the operation keys being located at distribution box outer surface; This structure makes the rotation number of turns of motor set according to actual needs, makes invention applied range.
Because workbench is provided with two guide rails be arranged in parallel, base is located at above two guide rails; And the bottom surface of base is provided with some slide blocks, slide block drives base along two slide; Motor is fixedly connected with the bottom of base; This structure makes base with chassis away from rotation positioning device, makes to be more prone to during dress silicon steel sheet, indirectly improves operating efficiency, save the amount of labour.
Because the two ends of every bar guide rail are equipped with baffle plate, this structure prevents base to depart from workbench, improves fail safe of the present invention.
Top due to support column is provided with the limited location fork of two hinged settings, and it is easy that this structure makes adhesive tape dish be inserted in support column, and can also stop the adhesive tape disk detachment support column being inserted in support column, further increases the effect that adhesive tape is wound around.
Accompanying drawing explanation
Fig. 1 is the front view of iron core column cake automatic winding binding machine of the present invention;
Fig. 2 is the vertical view of iron core column cake automatic winding binding machine of the present invention;
Fig. 3 is the cutaway view of iron core column cake automatic winding binding machine of the present invention when being wound with adhesive tape;
Fig. 4 is the flow process chart of iron core column cake automatic winding binding machine of the present invention;
In figure: 1-support, 2-workbench, 30-guide rail, 31-slide block, 32-baffle plate, 4-rotation positioning device, 40-column, 41-fixture, 410-detent, 42-vertical locating shaft, 43-top board, 45-fastening bolt, 5-base, 6-chassis, 7-insulation board, 8-silicon steel sheet, 9-distribution box, 10-motor, 11-heater, 110-heating member, 12-adhesive tape parts, 120-adhesive tape, 121-adhesive tape dish, 122-support column, 123-limited location fork, 12a-the first locating shaft, 12b-the second locating shaft, 12c-the 3rd locating shaft, 12d-the 4th locating shaft.
Embodiment
In order to make object of the present invention, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
As shown in Figure 1, Figure 2 and Figure 3, a kind of iron core column cake automatic winding binding machine comprises support 1, support 1 is provided with horizontally disposed workbench 2, chassis fixture is provided with on workbench 2, chassis fixture comprises the base 5 for placing the chassis 6 that silicon steel sheet 8 is housed, and base 5 is located at above workbench 2.Chassis 6 is rotated under the control of automatic rotation device on base 5, and automatic rotation device comprises motor 10, and the distribution box 9 be electrically connected with motor 10, and distribution box 9 controls startup, the rotation number of turns and stopping of motor 10.The output shaft of motor 10 penetrates base 5 and is connected with the bottom driving on chassis 6, and namely chassis 6 is rotated along with the rotation of motor 10 output shaft.Workbench 2 is also provided with adhesive tape parts 12, and adhesive tape parts 12 comprise adhesive tape 120, and the adhesive tape 120 of the present embodiment is selected without latitude glass adhesive tape.Adhesive tape 120 is wrapped on adhesive tape dish 121, and the end that its adhesive tape 120 is exposed and chassis 6 removably connect; End clips outside the adhesive tape 120 of the present embodiment is between insulation board 7 and fixture 41.Adhesive tape dish 121 is set in one and supports on 122, and the bottom of support column 122 is fixed on workbench 2.The top of support column 122 is provided with the limited location fork 123 of two hinged settings, when this limited location fork 123 comes closer, be inserted in by adhesive tape dish 121 on support column 122, unclamp limited location fork 123 after packaging, now limited location fork 123 plays again the effect stoping adhesive tape dish 121 to depart from support column 122.Adhesive tape dish 121 is set in after on support column 122, can rotate around support column 122, and the adhesive tape 120 be wound is discharged, along with the rotation on chassis 6 is wrapped on silicon steel sheet 8.Because above-mentioned adhesive tape 120 is wrapped in process on silicon steel sheet 8 for automatically to carry out, without the need to manual operation, thus save labour; And motor 10 rotating speed, the rotation number of turns all can control automatically, and therefore relative to false twist, the evenness of winding is improved, and it is even to be wound around elasticity.
Distribution box 9 is located at the side of workbench 2 in addition, distribution box 9 li is provided with the counter rotating the number of turns for measure motor 10, counter is electrically connected with the operation keys being located at distribution box 9 outer surface, and making motor 10 rotate the number of turns can set according to actual needs, makes wide application of the present invention.
As shown in Figure 1, Figure 2 and Figure 3, iron core column cake automatic winding binding machine of the present invention also comprises the heater 11 being located at workbench 2 side, and heater 11 is electrically connected with distribution box 9.Heater 11 comprises a heating member 110, and silicon steel sheet 8 is pointed in one end of this heating member 110.Insulation board 7 place of heating member 110 on chassis 6 of the present embodiment is arranged, and is being located at the outside of adhesive tape 120.Be wound into after on silicon steel sheet 8 at adhesive tape 120, heating member 110 heats to adhesive tape 120 in outside, makes the vertical thermal-adhering of adhesive tape 120 and silicon steel sheet 8, makes the evenness of winding good.Above-mentioned heating member 110 can select the good material of thermal conduction effect to make.
As shown in Figure 1, Figure 2 and Figure 3, iron core column cake automatic winding binding machine of the present invention also comprises rotation positioning device 4, and rotation positioning device 4 in the vertical direction positions chassis 6, chassis 6 can not be shifted easily when rotating, make winding effect good.Rotation positioning device 4 comprises fixed mount, and fixed mount comprises two columns 40 vertically arranged, and each column 40 of the present embodiment is divided into two sub-columns and arranges; Two columns 40 are crossed on the both sides of the corresponding base 5 of workbench 2.Be connected with one piece of top board 43 on the top of two columns 40, this top board 43 be arranged in parallel with workbench 2.Top board 43 offers a through hole (omit in figure and do not draw), is provided with a vertical locating shaft 42 simultaneously on top board 43, the top card of this vertical locating shaft 42 is on top board 43, and chassis 6 is stretched to through through hole in its bottom.The rotation positioning device 4 of the present embodiment also comprises a fixture 41, and this fixture 41 is positioned at directly over chassis 6, and the shape on the shape that fixture 41 is middle and chassis 6 is suitable, and the two ends of fixture 41 are platy structure, for being fixed with the end on chassis 6.Chassis 6 and fixture 41 end of the present embodiment are removably connected by fastening bolt 45.The center top of fixture 41 is provided with a detent 410, and after this detent 410 removably connects with vertical locating shaft 42, chassis 6 is vertically located by fixture 41 by fixed mount.The present embodiment is by through hole, vertical locating shaft 42, detent 410, center, chassis 6 is all collinear with the output shaft of motor 10 setting.The motor 10 of the present embodiment is located at below workbench 2, and its output shaft penetrates workbench 2 and base 5 is in transmission connection with the place of bottom centre on chassis 6.From the above, rotation positioning device 4 subchassis 6 stable rotation of the present invention, makes chassis 6 offset, thus being wrapped on silicon steel sheet 8 of making that adhesive tape 120 can be stable, make evenness good, elasticity is good.
As Fig. 1, shown in Fig. 2 and Fig. 3, the adhesive tape parts 12 of iron core column cake automatic winding binding machine of the present invention also comprise and being interspersed and the first locating shaft 12a be vertically located on workbench 2, second locating shaft 12b, 3rd locating shaft 12c and the 4th locating shaft 12d, by before the end clips outside adhesive tape 120 is between fixture 41 and insulation board 7, the first locating shaft 12a must be passed successively in the end of adhesive tape 120, second locating shaft 12b, 3rd locating shaft 12c and the 4th locating shaft 12d, thus make adhesive tape 120 from adhesive tape dish 121 out after, confusion can not be there is, to lead in order under the restriction of each locating shaft the direction of silicon steel sheet 8, make winding effect good further.
As shown in Figure 1, Figure 2 and Figure 3, the workbench 2 of iron core column cake automatic winding binding machine of the present invention is provided with two guide rails be arranged in parallel 30, workbench 2 between two guide rails 30 is provided with opening, this opening makes motor 10 be fixedly connected with the bottom of base 5 below workbench 2, and motor 10 moves along with the slip of base 5.Base 5 is located at above two guide rails 30, and the bottom surface of base 5 is provided with four pieces of slide blocks 31, and every block slide block 31 all limits base 5 and slides along two guide rails 30.Be equipped with baffle plate 32 at the two ends of every bar guide rail 30 simultaneously, prevent base 5 getaway 30, add fail safe.Because the present invention is provided with said structure, make base 5 away from fixed mount, putting conveniently of silicon steel sheet 8 can be made.And after putting, base 5 is moved on to below fixed mount carry out bottom program easily.
As shown in Figure 4, when using the present invention to carry out the making of iron core column cake, after selecting grade chassis 6 to be processed, the number of turns of being rotated by the operation keys setting motor 10 above distribution box 9.To be inserted in support column 122 without latitude glass adhesive tape dish 121, and by the end outside adhesive tape 120 successively through the first locating shaft 12a, the second locating shaft 12b, the 3rd locating shaft 12c and the 4th locating shaft 12d, guide chassis 6 into, power supply opening.After ready, start to make, first base 5 is moved apart the below of fixed mount, then manually on chassis 6, silicon steel sheet 8 is put, after putting, base 5 is moved to immediately below fixed mount, fixture 41 and chassis 6 are fixed together, allow the centre of fixture 41 be pressed in above silicon steel sheet 8, again vertical locating shaft 42 is linked together with detent 410, complete vertical location.Then by adhesive tape 120 end clips between fixture 41 and insulation board 7, start distribution box 9 and heater 11.Motor 10 drives chassis 6 to rotate, heating member 110 heating.Along with the rotation of motor 10, chassis 6 and fixture 41 rotate together around vertical locating shaft 42.Chassis 6 is rotated rear adhesive tape 120 and is started to be wrapped on silicon steel sheet 8, and adhesive tape dish 121 also hauls and rotates around support column 122, and adhesive tape 120 is discharged to chassis 6 along each locating shaft.While adhesive tape 120 is wound around, heated when running into heating member 110, and the adhesive tape 120 be heated is fitted on silicon steel sheet 8, thus reaches the object of thermal-adhering.While adhesive tape 120 is wound around, during counter counts in distribution box 9, when rolling counters forward is then wound around end, adhesive tape 120 is fractureed.Then judge whether winding is qualified, the iron core column cake unloading refitting of adhesive tape 120 will be wound with if defective, re-start winding.If qualified, then powered-down takes off iron core column cake, then repeats above-mentioned procedure of processing, makes more iron core column cake, terminates after completion of processing.
The above preferred embodiment of the present invention; not in order to limit the present invention; all any amendments done within the spirit and principles in the present invention, etc. the improvement etc. of same iron core column cake automatic winding binding machine structure, all should be included within protection scope of the present invention.