CN206395602U - The automatic sensing paying out machine of strap brake - Google Patents

The automatic sensing paying out machine of strap brake Download PDF

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Publication number
CN206395602U
CN206395602U CN201621449384.6U CN201621449384U CN206395602U CN 206395602 U CN206395602 U CN 206395602U CN 201621449384 U CN201621449384 U CN 201621449384U CN 206395602 U CN206395602 U CN 206395602U
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CN
China
Prior art keywords
guide wheel
paying out
automatic sensing
rotating shaft
out machine
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Expired - Fee Related
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CN201621449384.6U
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Chinese (zh)
Inventor
汪俊
马娜
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CHANGZHOU CHANGHUA PHOTOELECTRIC PLASTIC CO LTD
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CHANGZHOU CHANGHUA PHOTOELECTRIC PLASTIC CO LTD
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Priority to CN201621449384.6U priority Critical patent/CN206395602U/en
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Publication of CN206395602U publication Critical patent/CN206395602U/en
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Abstract

本实用新型涉及自动放线机技术领域,尤其是一种带刹车的自动感应放线机,底座上安装有控制柜,控制柜上安装有转轴,转轴上套设有夹线盘,转轴通过安装在控制柜内的电机带动运转,支架上顶端侧面上安装有导线轮组,导线轮组的下端支架上安装有导线轮,导线轮组与导线轮之间的支架上安装有感应器,感应器的正面对应夹线盘的轴向方向,转轴上安装有控制夹线盘的抱刹装置,占地面积小,方便移动,带自动感应功能,机器运转时,根据裁线的长短自动感应放线,放线架跟着其他设备同步运转,由于放线架的刹车系统感应,机器停下来就跟着停下来,不会放出过多的线材,很好的解决了线材打结、打卷的问题,同时线圈中线孔支架大小可随意调节,适用范围广。

The utility model relates to the technical field of automatic pay-off machines, in particular to an automatic induction pay-off machine with brakes. A control cabinet is installed on the base, and a rotating shaft is installed on the control cabinet. The motor in the control cabinet is driven to run, and the guide wheel group is installed on the top side of the bracket, the guide wheel is installed on the lower end bracket of the guide wheel group, and the sensor is installed on the bracket between the guide wheel group and the guide wheel. The front side corresponds to the axial direction of the clamping disc, and a brake device for controlling the clamping disc is installed on the rotating shaft, which occupies a small area and is easy to move. It has an automatic sensing function. When the machine is running, it will automatically sense and release the wire according to the length of the cutting line. The pay-off stand operates synchronously with other equipment. Due to the induction of the brake system of the pay-off stand, the machine will stop when it stops, and will not release too much wire, which solves the problem of wire knotting and coiling well. At the same time, the coil The size of the midline hole bracket can be adjusted at will and has a wide range of applications.

Description

带刹车的自动感应放线机Automatic induction pay-off machine with brake

技术领域technical field

本实用新型涉及自动放线机技术领域,尤其是一种带刹车的自动感应放线机。The utility model relates to the technical field of automatic pay-off machines, in particular to an automatic induction pay-off machine with brakes.

背景技术Background technique

放线机是一种在电导线制作工序中起放线作用的电线电缆辅助设备。近年来,随着传感器在智能化、通讯、IT领域的应用不断扩展,各类温度传感器需求量呈指数倍数增长,对其生产的自动化、标准化、稳定性的要求也不断提高。传感器的导线的制作为生产过程中关键、不可缺少的环节,放线机本身的自动化程度、可靠性、实用性影响着产品的生产效率及品质。早期的手动或半自动的放线设备通过单轴或多轴放线,放线过程不连续,工作效率低,且容易发生绕线、伤线的现象,已不能满足现代化生产的需要。同时由于生产过程中,扁线放线容易打扭、卡机,圆线没有轴的情况下,容易打结等生产困扰,并且由于放线架由于惯性的作用,机器停下来也会产生一定的惯性不能立即停下,会放出过多的线材,造成线材的浪费,因此有必要设计一种自动放线机,以克服上述问题。The pay-off machine is a kind of auxiliary equipment for wires and cables that plays a role in the production process of electric wires. In recent years, with the continuous expansion of the application of sensors in the fields of intelligence, communication, and IT, the demand for various temperature sensors has increased exponentially, and the requirements for automation, standardization, and stability of their production have also continued to increase. The production of sensor wires is a key and indispensable link in the production process. The degree of automation, reliability and practicability of the pay-off machine itself affects the production efficiency and quality of the product. Early manual or semi-automatic pay-off equipment through single-axis or multi-axis pay-off, the pay-off process is discontinuous, the work efficiency is low, and the phenomenon of winding and wire damage is prone to occur, which can no longer meet the needs of modern production. At the same time, due to the production process, the flat wire pay-off is easy to twist, jam the machine, and the round wire without a shaft is easy to knot and other production troubles, and because the pay-off frame is due to the inertia, the machine will also stop. Inertia can not stop immediately, too much wire will be released, resulting in waste of wire, so it is necessary to design an automatic pay-off machine to overcome the above problems.

实用新型内容Utility model content

本实用新型要解决的技术问题是:克服现有技术中之不足,提供一种方便移动,带自动感应功能,机器运转时,根据裁线的长短自动感应放线,放线架的刹车系统感应,机器停下来就跟着停下来的带刹车的自动感应放线机。The technical problem to be solved by the utility model is: to overcome the deficiencies in the prior art, to provide a convenient movement, with automatic sensing function, when the machine is running, it will automatically sense the wire according to the length of the cutting wire, and the brake system of the pay-off rack will sense When the machine stops, it follows the automatic induction pay-off machine with brakes.

本实用新型解决其技术问题所采用的技术方案是:一种带刹车的自动感应放线机,具有底座、安装在所述底座上的支架,所述的底座上安装有控制柜,控制柜上安装有转轴,转轴上套设有夹线盘,转轴通过安装在控制柜内的电机带动运转,所述支架上顶端侧面上安装有导线轮组,导线轮组的下端支架上安装有导线轮,导线轮组与导线轮之间的支架上安装有感应器,感应器的正面对应夹线盘的轴向方向,所述转轴上安装有控制夹线盘的抱刹装置。The technical solution adopted by the utility model to solve its technical problems is: an automatic induction pay-off machine with brakes, which has a base and a bracket installed on the base, a control cabinet is installed on the base, and a control cabinet is installed on the control cabinet. There is a rotating shaft, on which a tension disc is set, and the rotating shaft is driven by a motor installed in the control cabinet to run, and a wire wheel group is installed on the top side of the bracket, and a wire wheel is installed on the lower end bracket of the wire wheel group. An inductor is installed on the support between the wheel group and the guide wheel, and the front of the inductor corresponds to the axial direction of the tension disc, and a brake device for controlling the tension disc is installed on the rotating shaft.

进一步的,所述的夹线盘包括有筒体、安装在所述筒体两端的固定盘和转盘,所述固定盘和转盘的盘面上均开设有若干呈辐射状的长圆孔,固定盘和转盘之间的长圆孔上安装有调节杆。Further, the clamping disc includes a cylinder body, fixed discs and rotating discs installed at both ends of the cylinder body, and a number of radial oblong holes are opened on the disc surfaces of the fixed disc and the rotating disc, the fixed disc and the rotating disc Adjusting rods are installed on the oblong holes between the turntables.

进一步的,所述的控制柜的顶端安装有控制夹线盘的速度调节旋钮和转向旋钮。Further, the top of the control cabinet is installed with a speed adjustment knob and a steering knob for controlling the tension disc.

进一步的,所述的支架上安装有调节导线轮上下移动的导轨。Further, a guide rail for adjusting the vertical movement of the guide wheel is installed on the support.

进一步的,所述的导线轮组由安装在所述支架上的支撑架、第一导轮以及第二导线轮组成的。Further, the guide wheel set is composed of a support frame installed on the bracket, a first guide wheel and a second guide wheel.

进一步的,所述的固定盘的内表面上安装有卡线材的卡槽。Further, the inner surface of the fixed plate is provided with a slot for holding wire rods.

本实用新型的有益效果是:本实用新型占地面积小,方便移动,带自动感应功能,机器运转时,根据裁线的长短自动感应放线,放线架跟着其他设备同步运转,由于放线架的刹车系统感应,机器停下来就跟着停下来,不会放出过多的线材,很好的解决了线材打结、打卷的问题,同时线圈中线孔支架大小可随意调节,适用范围广。The beneficial effects of the utility model are: the utility model occupies a small area, is convenient to move, and has an automatic sensing function. When the machine is running, it automatically senses the wire according to the length of the cutting wire. The brake system of the rack senses that the machine will stop when it stops, and it will not release too much wire, which solves the problem of wire knotting and coiling very well. At the same time, the size of the wire hole bracket in the coil can be adjusted at will, and it has a wide range of applications.

附图说明Description of drawings

下面结合附图和实施方式对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.

图1是本实用新型的结构示意图;Fig. 1 is a structural representation of the utility model;

图2是本实用新型的立体图。Fig. 2 is a perspective view of the utility model.

图中1.底座,2.支架,3.控制柜,4.转轴,5.夹线盘,6.导线轮组, 7.导线轮,8.感应器,9.抱刹装置,10.电机,11.速度调节旋钮,12.转向旋钮,13.导轨,51.筒体,52.固定盘,53.转盘,54.长圆孔,55.调节杆,56.卡槽,61.支撑架,62.第一导轮,63.第二导轮。In the figure 1. Base, 2. Bracket, 3. Control cabinet, 4. Rotating shaft, 5. Tension disc, 6. Lead wheel set, 7. Lead wheel, 8. Sensor, 9. Brake device, 10. Motor , 11. Speed adjustment knob, 12. Steering knob, 13. Guide rail, 51. Cylinder body, 52. Fixed plate, 53. Turntable, 54. Oblong hole, 55. Adjusting rod, 56. Card slot, 61. Support frame, 62. First guide wheel, 63. Second guide wheel.

具体实施方式detailed description

现在结合附图对本实用新型作进一步的说明。这些附图均为简化的示意图仅以示意方式说明本实用新型的基本结构,因此其仅显示与本实用新型有关的构成。The utility model is described further in conjunction with accompanying drawing now. These drawings are simplified schematic diagrams only to illustrate the basic structure of the utility model in a schematic way, so they only show the configurations related to the utility model.

如图1~2所示的一种带刹车的自动感应放线机,具有底座1、安装在所述底座1上的支架2,底座1上安装有控制柜3,控制柜3上安装有转轴4,转轴 4上套设有夹线盘5,转轴4通过安装在控制柜3内的电机10带动运转,所述支架2上顶端侧面上安装有导线轮组6,导线轮组6的下端支架2上安装有导线轮7,导线轮组6与导线轮7之间的支架2上安装有感应器8,感应器8的正面对应夹线盘5的轴向方向,所述转轴4上安装有控制夹线盘5的抱刹装置9。An automatic induction pay-off machine with brakes as shown in Figures 1-2, has a base 1, a bracket 2 installed on the base 1, a control cabinet 3 is installed on the base 1, and a rotating shaft is installed on the control cabinet 3 4. The rotating shaft 4 is covered with a clamping disc 5, and the rotating shaft 4 is driven to run by the motor 10 installed in the control cabinet 3. On the top side of the support 2, a wire wheel group 6 is installed, and the lower end bracket of the wire wheel group 6 2, guide wheel 7 is installed, and inductor 8 is installed on the bracket 2 between guide wheel group 6 and guide wheel 7, and the front of inductor 8 corresponds to the axial direction of clamping disc 5, and described rotating shaft 4 is installed with Control the holding brake device 9 of the tension disc 5.

夹线盘5包括有筒体51、安装在所述筒体51两端的固定盘52和转盘53,所述固定盘52和转盘53的盘面上均开设有若干呈辐射状的长圆孔54,固定盘 52和转盘53之间的长圆孔54上安装有调节杆55。The clamping disk 5 includes a cylinder 51, a fixed disk 52 and a rotating disk 53 installed at both ends of the cylinder 51, and the disk surfaces of the fixed disk 52 and the rotating disk 53 are provided with a number of radial oblong holes 54, fixed An adjusting rod 55 is installed on the oblong hole 54 between the disc 52 and the rotating disc 53 .

控制柜3的顶端安装有控制夹线盘5的速度调节旋钮11和转向旋钮12。The top of the control cabinet 3 is equipped with a speed adjustment knob 11 and a steering knob 12 for controlling the tension disc 5 .

支架2上安装有调节导线轮7上下移动的导轨13。A guide rail 13 for adjusting the guide wheel 7 to move up and down is installed on the support 2 .

导线轮组6由安装在所述支架2上的支撑架61、第一导轮62以及第二导轮 63组成的。Guide wheel group 6 is made up of support frame 61, the first guide wheel 62 and the second guide wheel 63 that are installed on the support 2.

固定盘52的内表面上安装有卡线材的卡槽56。On the inner surface of the fixed disk 52 is installed a clamping slot 56 for clamping the wire.

具体的将夹线盘5安装在转轴4上,通过电机10带动夹线盘5转动,固定52和转盘53上的调节杆55根据线材的多少,在长圆孔54内进行调节,有效防止线材打结、打卷的问题,然后将线材穿过第一导轮62,经过导线轮7穿到第二导轮63上,感应器8正对筒体51,感应后的数据传输回控制箱,达到要求后,点击停止转动,抱刹装置9抱紧转轴4,有效防止由于惯性力放出更多的线材,造成浪费。Concretely, the clamping disc 5 is installed on the rotating shaft 4, and the motor 10 drives the clamping disc 5 to rotate. The adjusting rod 55 on the fixed 52 and the rotating disc 53 is adjusted in the oblong hole 54 according to the amount of the wire rod, so as to effectively prevent the wire rod from breaking. Knots and coiling problems, then pass the wire through the first guide wheel 62, pass through the guide wheel 7 to the second guide wheel 63, the sensor 8 is facing the cylinder 51, and the sensed data is transmitted back to the control box to achieve After the request, click to stop the rotation, and the brake device 9 holds the rotating shaft 4 tightly, effectively preventing more wire rods from being released due to inertial force, resulting in waste.

上述实施方式只为说明本实用新型的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本实用新型的内容并加以实施,并不能以此限制本实用新型的保护范围,凡根据本实用新型精神实质所作的等效变化或修饰,都应涵盖在本实用新型的保护范围内。The above-mentioned embodiments are only to illustrate the technical conception and characteristics of the present utility model. Equivalent changes or modifications made by the spirit of the present utility model shall be covered within the protection scope of the present utility model.

Claims (6)

1. a kind of automatic sensing paying out machine of strap brake, the support (2) with base (1), on the base (1), its It is characterised by:It is provided with described base (1) on switch board (3), switch board (3) and rotating shaft (4) is installed, is covered in rotating shaft (4) Provided with cable-clamping disc (5), rotating shaft (4) is driven by the motor (10) in switch board (3) and operated, and is pushed up on the support (2) It is provided with end side surface on guide roller group (6), the lower end support (2) of guide roller group (6) and guide roller (7), guide roller group is installed (6) inductor (8), the axle of the front correspondence cable-clamping disc (5) of inductor (8) are installed on the support (2) between guide roller (7) To direction, the band type brake apparatus (9) of control cable-clamping disc (5) is installed on the rotating shaft (4).
2. the automatic sensing paying out machine of strap brake according to claim 1, it is characterised in that:Described cable-clamping disc (5) bag Include cylinder (51), fixed disk (52) and rotating disk (53) installed in the cylinder (51) two ends, the fixed disk (52) and turn Some slotted holes (54) radially are offered in the card of disk (53), it is oval between fixed disk (52) and rotating disk (53) Adjusting rod (55) is installed on hole (54).
3. the automatic sensing paying out machine of strap brake according to claim 1, it is characterised in that:Described switch board (3) Top is provided with the speed adjusting knob (11) and steering knob (12) of control cable-clamping disc (5).
4. the automatic sensing paying out machine of strap brake according to claim 1, it is characterised in that:Pacify on described support (2) The guide rail (13) moved up and down equipped with regulation guide roller (7).
5. the automatic sensing paying out machine of strap brake according to claim 1, it is characterised in that:Described guide roller group (6) It is made up of the support frame (61) on the support (2), the first guide wheel (62) and the second guide wheel (63).
6. the automatic sensing paying out machine of strap brake according to claim 2, it is characterised in that:Described fixed disk (52) The neck (56) of card line material is installed on inner surface.
CN201621449384.6U 2016-12-27 2016-12-27 The automatic sensing paying out machine of strap brake Expired - Fee Related CN206395602U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621449384.6U CN206395602U (en) 2016-12-27 2016-12-27 The automatic sensing paying out machine of strap brake

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201621449384.6U CN206395602U (en) 2016-12-27 2016-12-27 The automatic sensing paying out machine of strap brake

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107934652A (en) * 2017-12-27 2018-04-20 昆山思雷电子科技有限公司 A kind of automatic start-stop supply reel
CN111416315A (en) * 2019-11-29 2020-07-14 国网河南省电力公司汝阳县供电公司 A pay-off device for cable installation

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107934652A (en) * 2017-12-27 2018-04-20 昆山思雷电子科技有限公司 A kind of automatic start-stop supply reel
CN111416315A (en) * 2019-11-29 2020-07-14 国网河南省电力公司汝阳县供电公司 A pay-off device for cable installation
CN111416315B (en) * 2019-11-29 2022-07-29 国网河南省电力公司汝阳县供电公司 Pay-off is used in cable mounting

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Granted publication date: 20170811