CN102644156B - Method for producing grey short-hair velvet shell fabric by using terylene filament yarn - Google Patents
Method for producing grey short-hair velvet shell fabric by using terylene filament yarn Download PDFInfo
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- CN102644156B CN102644156B CN201210106030.1A CN201210106030A CN102644156B CN 102644156 B CN102644156 B CN 102644156B CN 201210106030 A CN201210106030 A CN 201210106030A CN 102644156 B CN102644156 B CN 102644156B
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Abstract
The invention discloses a method for producing grey short-hair velvet shell fabric by using terylene filament yarn. The method sequentially comprises the following steps of: sorting and warping the terylene filament yarn, weaving, coiling in a humidification way, carrying out ageing twice, preforming, galling, ironing and shearing, applying a softening agent and carrying out backwards sizing. The weaving is carried out by using a tricot machine, and the twice ageing is the process of vacuumizing for the first time, pressuring and preserving temperature of steam for the first time, vacuumizing for the second time and dewatering, vacuumizing for the third time, pressuring and preserving temperature of steam for the second time, and vacuumizing for the fourth time and dewatering by using a barrel type steam setting machine. The method is used for producing by taking the terylene filament yarn as the raw material, so that the weaving process is free from holes, broken yarn and hairiness, and the shell fabric can be continuously produced without cleaning. Some bottom color of a gray fabric is transferred to the front side of the gray fabric in combination with the low-cooler fastness polyester yarn and the woven twice ageing technology, so that the obtained grey short-hair velvet shell fabric is natural and vivid in effect, the production method does not have the step of printing and dyeing, and the effects of saving energy sources and reducing pollution can be achieved.
Description
Technical field
The present invention relates to a kind of method of producing numb grey short-floss fabric, particularly relate to the method for the numb grey short-floss fabric of a kind of polyester filament production.
Background technology
At present conventional numb grey short pile cloth all comes from weft machine manufacture.And taking polyester filaments such as fullly drawn yarn (FDY) FDY, draw textured yarn (DTY) DTY as raw material, adopting warp knitting machine to weave production is to adopt existing making sheet printing technique to copy the grey yarn effect of terylene short fiber class fiber crops to print and dye on grey cloth, then produce through the boiling hot shearing process of traditional plucking.But, due to always regular making sheet of the lint style of producing by printing and dyeing hate mark make it with the grey lint of short fiber class weft knitting blending fiber crops from however random colored type effect differ greatly.Blend polyester staple fibre yarn is made and is produced numb grey flannelette easily to produce filoplume many through braiding, yarn evenness, when start, yarn breakage is high, cloth cover broken hole is many, and adjacent yarn is fought, and after test running a few minutes, filoplume starts to be deposited on needle-bar, and there is broken needle phenomenon, clear up continuously with blast injection for the filoplume in needle tray, but cannot complete liquidation clean, because causing weaving, above many reasons cannot carry out continuously.
Summary of the invention
The object of this invention is to provide a kind ofly taking polyester filament as raw material, adopt tricot warp knitting machine to weave, can produce continuously the method for numb grey short-floss fabric, this production method can solve and in production, produce the problems such as filoplume is many, and cloth cover broken hole is many.
Technical scheme of the present invention is such: a kind of polyester filament is produced the method for numb grey short-floss fabric, it is characterized in that the step comprising is followed successively by: the polyester filament warping of selecting materials, weave, humidification clot, evaporate twice, pre-setting, plucking, scald and cut, upper softener, return sizing, described being woven as adopts tricot warp knitting machine to weave, described evaporating is for twice to adopt drum type steam forming machine to vacuumize for the first time, enter for the first time steam pressurized insulation, vacuumize for the second time draining, vacuumize for the third time, enter for the second time steam pressurized insulation, vacuumize the process of draining the 4th time.
In a specific embodiment of the present invention, the described polyester filament warping of selecting materials is to adopt polyester DTY 100D/144F network long filament or polyester DTY 75D/144F network long filament or polyester DTY 50D/96F network long filament at warp knitting machine first comb, adopt dyeing polyester DTY 75D/144F network long filament or dyeing polyester DTY 75D/36F network long filament or dyeing polyester DTY 50D/36F network long filament at warp knitting machine the second comb, adopt polyester FDY 50D/24F half delustring network long filament or polyester FDY 55D/24F half delustring network long filament or polyester FDY 75D/36F half delustring network long filament at warp knitting machine the 3rd comb.
In another specific embodiment of the present invention, the described dyeing polyester DTY network long filament adopting at warp knitting machine the second comb, its COLOR FASTNESS is 1.8～2 grades.
In another specific embodiment of the present invention, described humidification clot is to have tension coiler to carry out clot processing to grey cloth, grey cloth cloth cover is being carried out to spraying humidification processing simultaneously, the moisture mass percent 7～9% of cloth cover, batching speed 15～16m/min.
In another specific embodiment of the present invention, it is described that to vacuumize for the first time as being evacuated to pressure be-53～-50Pa, describedly enter for the first time steam pressurized insulation and be warming up to 125～135 DEG C for entering steam, pressure is 0.2～0.25Mpa, insulation 150～180min, describedly vacuumize for the second time draining draining when being evacuated to pressure-50～-48Pa, it is described that to vacuumize for the third time as being evacuated to pressure be-55～-53Pa, describedly enter for the second time steam pressurized insulation and be warming up to 140～148 DEG C for entering steam, pressure is 0.3～0.35Mpa, insulation 120～130min, describedly vacuumize draining draining when being evacuated to pressure-55～-50Pa for the 4th time.
The advantage of technical scheme provided by the present invention is, produce and make to weave in process without broken hole taking polyester filament as raw material, broken yarn, filoplume, need not clear up and can produce continuously., the terylene thread of low COLOR FASTNESS is transferred to grey cloth front in conjunction with evaporating technique for twice after weaving by grey cloth background color part, makes the fiber crops ash short pile cloth effect of acquisition naturally true to nature, this production method link of not printing and dyeing, has reached and has saved the energy and reduce the effect of polluting.
Detailed description of the invention
Below in conjunction with embodiment, the invention will be further described, but not as a limitation of the invention.
Embodiment 1:
Adopt KS3 type tricot warp knitting machine to weave, the first comb adopts polyester DTY 100D/144F network long filament, 8 coiled hairs altogether, 558 parts of every coiled hair, the second comb adopts dyeing polyester DTY 75D/144F network long filament, 8 coiled hairs altogether, 560 parts of every coiled hair, the 3rd comb adopts dyeing polyester FDY 50D/24F network long filament, 8 coiled hairs altogether, 560 parts of every coiled hair, all completely wear rear the first comb to adopt through suede technique // 1067//, the second comb employing chaining technique // 1001//, the 3rd comb employing inlaid thread technique // 0044//0055//weave, obtain grey cloth bottom surface and be ash, white double dispersion point, grey cloth front is that lint face is whole white.Independent coiler clot for grey cloth by obtaining: batching speed is adjusted into 15.5m/min, is having on tension coiler to the limit clot of grey cloth technique edges spraying humidification the moisture mass percent 7% of cloth cover.The good grey cloth of clot is deposited in and is steamed on cloth holder, insert drum type steam forming machine, be evacuated to for the first time pressure and start to enter for the first time steam pressurized insulation for-53Pa, temperature rise to 125 DEG C, pressure is 0.2MPa, insulation 150min, then being evacuated to for the second time pressure is-49Pa draining, be evacuated to for the third time pressure and start to enter for the second time steam pressurized insulation for-55Pa, temperature rise to 140 DEG C, pressure is 0.3MPa, is incubated 125min, is then evacuated to pressure for the 4th time to be-50Pa draining.Then adopt conventional heat setting machine to carry out pre-setting, 225 DEG C of setting temperatures, then adopt conventional undercoat suede plucking, scald shearing process, when cropping, floating hair is cut only completely, then adopts soft additive on three rolling cars, finally returns sizing, 180 DEG C of setting temperatures, obtain the super soft short-floss fabric finished product of fiber crops ash.
Embodiment 2:
Adopt KS3 type tricot warp knitting machine to weave, the first comb adopts polyester DTY 75D/144F network long filament, 8 coiled hairs altogether, 558 parts of every coiled hair, the second comb adopts dyeing polyester DTY 75D/36F network long filament, 8 coiled hairs altogether, 560 parts of every coiled hair, the 3rd comb adopts dyeing polyester FDY 55D/24F network long filament, 8 coiled hairs altogether, 560 parts of every coiled hair, all completely wear rear the first comb to adopt through suede technique // 1067//, the second comb employing chaining technique // 1001//, the 3rd comb employing inlaid thread technique // 0044//0055//weave, obtain grey cloth bottom surface and be ash, white double dispersion point, grey cloth front is that lint face is whole white.Independent coiler clot for grey cloth by obtaining: batching speed is adjusted into 15m/min, is having on tension coiler to the limit clot of grey cloth technique edges spraying humidification the moisture mass percent 8.5% of cloth cover.The good grey cloth of clot is deposited in and is steamed on cloth holder, insert drum type steam forming machine, be evacuated to for the first time pressure and start to enter for the first time steam pressurized insulation for-50Pa, temperature rise to 130 DEG C, pressure is 0.22MPa, insulation 180min, then being evacuated to for the second time pressure is-50Pa draining, be evacuated to for the third time pressure and start to enter for the second time steam pressurized insulation for-53Pa, temperature rise to 148 DEG C, pressure is 0.35MPa, is incubated 120min, is then evacuated to pressure for the 4th time to be-55Pa draining.Then adopt conventional heat setting machine to carry out pre-setting, 225 DEG C of setting temperatures, then adopt conventional undercoat suede plucking, scald shearing process, when cropping, floating hair is cut only completely, then adopts soft additive on three rolling cars, finally returns sizing, 180 DEG C of setting temperatures, obtain the super soft short-floss fabric finished product of fiber crops ash.
Embodiment 3:
Adopt KS3 type tricot warp knitting machine to weave, the first comb adopts polyester DTY 50D/96F network long filament, 8 coiled hairs altogether, 558 parts of every coiled hair, the second comb adopts dyeing polyester DTY 50D/36F network long filament, 8 coiled hairs altogether, 560 parts of every coiled hair, the 3rd comb adopts dyeing polyester FDY 75D/36F network long filament, 8 coiled hairs altogether, 560 parts of every coiled hair, all completely wear rear the first comb to adopt through suede technique // 1067//, the second comb employing chaining technique // 1001//, the 3rd comb employing inlaid thread technique // 0044//0055//weave, obtain grey cloth bottom surface and be ash, white double dispersion point, grey cloth front is that lint face is whole white.Independent coiler clot for grey cloth by obtaining: batching speed is adjusted into 16m/min, is having on tension coiler to the limit clot of grey cloth technique edges spraying humidification the moisture mass percent 9% of cloth cover.The good grey cloth of clot is deposited in and is steamed on cloth holder, insert drum type steam forming machine, be evacuated to for the first time pressure and start to enter for the first time steam pressurized insulation for-52Pa, temperature rise to 135 DEG C, pressure is 0.25MPa, insulation 170min, then being evacuated to for the second time pressure is-48Pa draining, be evacuated to for the third time pressure and start to enter for the second time steam pressurized insulation for-54Pa, temperature rise to 145 DEG C, pressure is 0.33MPa, is incubated 130min, is then evacuated to pressure for the 4th time to be-52Pa draining.Then adopt conventional heat setting machine to carry out pre-setting, 225 DEG C of setting temperatures, then adopt conventional undercoat suede plucking, scald shearing process, when cropping, floating hair is cut only completely, then adopts soft additive on three rolling cars, finally returns sizing, 180 DEG C of setting temperatures, obtain the super soft short-floss fabric finished product of fiber crops ash.
In above-mentioned 3 embodiment, evaporate twice by the lasting atomization of High Temperature High Pressure, make moistening and hot the rising of the inner web-like grey cloth of steam shaping bucket, then inside and outside entire volume cloth, cause inhomogeneous drenched, in insulating process for the first time, to be transferred to grey cloth front be grey cloth lint tissue surface to the coloring ingredient imperfection of double dispersion point base fabric, makes its color have the irregular colored point of nature; Reach fixation drying effect by insulation for the second time.
Claims (3)
1. the method that polyester filament is produced numb grey short-floss fabric, it is characterized in that the step comprising is followed successively by: polyester filament select materials warping, weave, humidification clot, evaporate twice, pre-setting, plucking, scald and cut, upper softener, return sizing, described being woven as adopts tricot warp knitting machine to weave, adopt dyeing polyester DTY network long filament at warp knitting machine the second comb, its COLOR FASTNESS is 1.8～2 grades, described evaporating is for twice to adopt drum type steam forming machine to vacuumize for the first time, enter for the first time steam pressurized to be incubated, to vacuumize draining for the second time, to vacuumize for the third time, enter for the second time the process that steam pressurized is incubated, vacuumizes draining for the 4th time, it is described that to vacuumize for the first time as being evacuated to pressure be-53～-50Pa, describedly enter for the first time steam pressurized insulation and be warming up to 125～135 DEG C for entering steam, pressure is 0.2～0.25Mpa, insulation 150～180min, describedly vacuumize for the second time draining draining when being evacuated to pressure-50～-48Pa, it is described that to vacuumize for the third time as being evacuated to pressure be-55～-53Pa, describedly enter for the second time steam pressurized insulation and be warming up to 140～148 DEG C for entering steam, pressure is 0.3～0.35Mpa, insulation 120～130min, describedly vacuumize draining draining when being evacuated to pressure-55～-50Pa for the 4th time.
2. polyester filament according to claim 1 is produced the method for numb grey short-floss fabric, it is characterized in that, the described polyester filament warping of selecting materials is to adopt polyester DTY 100D/144F network long filament or polyester DTY 75D/144F network long filament or polyester DTY 50D/96F network long filament at warp knitting machine first comb, adopt dyeing polyester DTY 75D/144F network long filament or dyeing polyester DTY 75D/36F network long filament or dyeing polyester DTY 50D/36F network long filament at warp knitting machine the second comb, adopt polyester FDY 50D/24F half delustring network long filament or polyester FDY 55D/24F half delustring network long filament or polyester FDY 75D/36F half delustring network long filament at warp knitting machine the 3rd comb.
3. polyester filament according to claim 1 is produced the method for numb grey short-floss fabric, it is characterized in that, described humidification clot is to have tension coiler to carry out clot processing to grey cloth, grey cloth cloth cover is carried out to spraying humidification processing simultaneously, the moisture mass percent 7～9% of cloth cover, batching speed 15～16m/min.
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| CN201210106030.1A CN102644156B (en) | 2012-04-12 | 2012-04-12 | Method for producing grey short-hair velvet shell fabric by using terylene filament yarn |
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| CN201210106030.1A CN102644156B (en) | 2012-04-12 | 2012-04-12 | Method for producing grey short-hair velvet shell fabric by using terylene filament yarn |
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| CN102644156B true CN102644156B (en) | 2014-07-09 |
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| CN103255555A (en) * | 2013-05-03 | 2013-08-21 | 常熟常红织造有限公司 | Production method of linen single jersey |
| CN103911758B (en) * | 2014-03-24 | 2016-01-27 | 上海嘉麟杰纺织品股份有限公司 | The preparation method of the grey fabric of a kind of slim ultra dense napping fiber crops |
| CN103993440B (en) * | 2014-06-06 | 2016-01-13 | 张家港宇新羊毛工业有限公司 | A kind of wool top shaping frame cylinder damping device |
| CN104099721A (en) * | 2014-06-16 | 2014-10-15 | 浙江新澳纺织股份有限公司 | Novel yarn steaming method of wool and chemical fiber blended yarn |
| CN104611827B (en) * | 2015-02-16 | 2017-06-13 | 无锡爱依特纺织有限公司 | A kind of method for weaving of gradient color knitted fabric |
| CN107447416A (en) * | 2017-08-13 | 2017-12-08 | 浙江雅雪染整有限公司 | A kind of modified technique of the anti-PYTHON of fabric fluffing |
| CN108866776A (en) * | 2018-08-15 | 2018-11-23 | 三六度(中国)有限公司 | A kind of one-way wet-guide washs the preparation method of grid tmaterial knitting fabric entirely |
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