CN102643104A - Diffusion bonding method of zirconium diboride-silicon carbide composite material and metal alloy - Google Patents

Diffusion bonding method of zirconium diboride-silicon carbide composite material and metal alloy Download PDF

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CN102643104A
CN102643104A CN2012101493365A CN201210149336A CN102643104A CN 102643104 A CN102643104 A CN 102643104A CN 2012101493365 A CN2012101493365 A CN 2012101493365A CN 201210149336 A CN201210149336 A CN 201210149336A CN 102643104 A CN102643104 A CN 102643104A
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composite material
silicon carbide
metal alloy
zirconium diboride
diboride composite
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CN102643104B (en
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何鹏
林铁松
杨卫岐
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Harbin Institute of Technology
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Harbin Institute of Technology
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Abstract

The invention relates to a bonding method of a zirconium diboride-silicon carbide composite material and a metal alloy, particularly a diffusion bonding method of a zirconium diboride-silicon carbide composite material and a metal alloy. The invention aims to solve the problem of low strength of the active brazed joint of the existing zirconium diboride-silicon carbide composite material and metal alloy. The method comprises the following steps: 1. pretreating the zirconium diboride-silicon carbide composite material and the metal alloy; 2 pretreating a foam nickel middle layer; and 3. carrying out diffusion welding bonding. The method relieves the joint stress, and enhances the joint strength. The shear strength of the diffusion welding joint obtained by the method is 176.5-208.1MPa, and is enhanced by 76-197% as compared with the shear strength of the bonding joint by a brazing process. The invention can be used in the field of diffusion welding bonding.

Description

The diffusion method of attachment of zirconium diboride composite material of silicon carbide and metal alloy
Technical field
The present invention relates to the method for attachment of zirconium diboride composite material of silicon carbide and metal alloy.
Background technology
Zirconium diboride (ZrB 2) based composites is a kind of novel ultrahigh-temperature structured material, it has excellent stability at elevated temperature, high conductivity, high thermoconductivity and stronger anti-ablation ability, can be widely used in aerospace, weaponry and other industrial circles.But because the zirconium diboride composite material of silicon carbide has higher hardness and fragility, there is big difficulty in preparation large size complex component.Therefore realize it with other materials particularly high temperature alloy reliable be connected be its in the engineering field key in application.At present; Method for brazing is mainly adopted in the method for attachment of zirconium diboride composite material of silicon carbide and metal alloy; Utilizing active element (like Ti, Zr, Pd etc.) to form with the reaction of zirconium diboride composite material of silicon carbide ceramic matrix is connected; Because the thermal expansivity of solder and zirconium diboride composite material of silicon carbide differs bigger, causes the brazed joint stress concentration easily, thereby cause strength of joint to reduce.
Summary of the invention
The objective of the invention is in order to solve the low problem of active soldering strength of joint of existing zirconium diboride composite material of silicon carbide and metal alloy, and the diffusion method of attachment of zirconium diboride composite material of silicon carbide and metal alloy is provided.
The zirconium diboride composite material of silicon carbide among the present invention and the diffusion method of attachment of metal alloy are to carry out according to the following steps:
One, the pre-treatment of zirconium diboride composite material of silicon carbide and metal alloy: with zirconium diboride composite material of silicon carbide and the connected metal alloy of desire after new surface is exposed in polishing; At ultrasonic power is under 80 ~ 120W condition; With acetone 5 ~ 10min, dry then;
Two, the pre-treatment in nickel foam middle layer: is under 80 ~ 120W condition with the nickel foam middle layer at ultrasonic power, with acetone 5 ~ 10min, dries to be placed between zirconium diboride composite material of silicon carbide and the metal alloy and forms weld parts;
Three, diffusion welding connects: the weld parts with obtaining in the step 2, place Vacuum diffusion bonding furnace, and Vacuum diffusion bonding furnace is evacuated to 5 * 10 -4~ 5 * 10 -2Pa; Through last push-down head zirconium diboride composite material of silicon carbide and metal alloy are applied the pressure that size is 20 ~ 40MPa; Then Vacuum diffusion bonding furnace is warming up to diffusion welding with the speed of 30 ℃/min and connects 600 ~ 1000 ℃ of temperature, and be incubated 60 ~ 120min, the speed with 10 ℃/min is cooled to 300 ℃ then; Last weld parts furnace cooling is promptly accomplished the zirconium diboride composite material of silicon carbide and is connected with the diffusion welding of metal alloy;
Wherein said nickel foam middle layer is that battery industry is used nickel foam, and porosity is 90% ~ 98%, and thickness is 1 ~ 6mm, and said metal alloy is nickel base superalloy, titanium alloy or niobium alloy.
The present invention can improve the mechanism of joint strength of joint: nickel foam has tridimensional network; Porosity is higher; During as the diffusion welding middle layer, under the effect of pressure, deform, the part hole is able to keep and be evenly distributed on weld seam intermediate formation porous middle layer; This porous middle layer has higher intensity and plastic deformation ability concurrently, can absorb because the different unrelieved stresss that produced of mother metal thermal expansivity.In addition; Nickel foam middle layer and zirconium diboride composite material of silicon carbide form discontinuous diffusion layer at the linkage interface place; For the continuous diffusion layer that conventional diffusion weldering use tinsel middle layer is produced, this method can further be regulated stress distribution, strengthens the joint strength of joint.
Beneficial effect of the present invention:
1, nickel foam has tridimensional network; Porosity is higher, during as the diffusion welding middle layer, under the effect of pressure, deforms; The part hole is able to keep and be evenly distributed on weld seam intermediate formation porous middle layer; This porous middle layer has higher intensity and plastic deformation ability concurrently, can absorb because the different unrelieved stresss that produced of mother metal thermal expansivity strengthen the joint strength of joint.
2, nickel foam middle layer and zirconium diboride composite material of silicon carbide form discontinuous diffusion layer at the linkage interface place; For the continuous diffusion layer that conventional diffusion weldering use tinsel middle layer is produced; This method can further be regulated stress distribution, strengthens the joint strength of joint.
3, the diffusion welding joint shearing resistance of using the inventive method to obtain zirconium diboride composite material of silicon carbide and metal alloy is 176.5MPa ~ 208.1MPa; Zirconium diboride composite material of silicon carbide and metal alloy jointing shearing resistance than adopting method for brazing have improved 76% ~ 197%, have improved 20% ~ 27% than zirconium diboride composite material of silicon carbide and the metal alloy diffusion welding joint shearing resistance of using pure Ni paper tinsel as the middle layer.
Embodiment
Technical scheme of the present invention is not limited to following cited embodiment, also comprises the arbitrary combination between each embodiment.
Embodiment one: the diffusion method of attachment of zirconium diboride composite material of silicon carbide and metal alloy is carried out according to the following steps in this embodiment:
One, the pre-treatment of zirconium diboride composite material of silicon carbide and metal alloy: with zirconium diboride composite material of silicon carbide and the connected metal alloy of desire after new surface is exposed in polishing; At ultrasonic power is under 80 ~ 120W condition; With acetone 5 ~ 10min, dry then;
Two, the pre-treatment in nickel foam middle layer: is under 80 ~ 120W condition with the nickel foam middle layer at ultrasonic power, with acetone 5 ~ 10min, dries to be placed between zirconium diboride composite material of silicon carbide and the metal alloy and forms weld parts;
Three, diffusion welding connects: the weld parts with obtaining in the step 2, place Vacuum diffusion bonding furnace, and Vacuum diffusion bonding furnace is evacuated to 5 * 10 -4~ 5 * 10 -2Pa; Through last push-down head zirconium diboride composite material of silicon carbide and metal alloy are applied the pressure that size is 20 ~ 40MPa; Then Vacuum diffusion bonding furnace is warming up to diffusion welding with the speed of 30 ℃/min and connects 600 ~ 1000 ℃ of temperature, and be incubated 60 ~ 120min, the speed with 10 ℃/min is cooled to 300 ℃ then; Last weld parts furnace cooling is promptly accomplished the zirconium diboride composite material of silicon carbide and is connected with the diffusion welding of metal alloy;
Wherein said nickel foam middle layer is that battery industry is used nickel foam, and porosity is 90% ~ 98%, and thickness is 1 ~ 6mm, and said metal alloy is nickel base superalloy, titanium alloy or niobium alloy.
The present invention can improve the mechanism of joint strength of joint: nickel foam has tridimensional network; Porosity is higher; During as the diffusion welding middle layer, under the effect of pressure, deform, the part hole is able to keep and be evenly distributed on weld seam intermediate formation porous middle layer; This porous middle layer has higher intensity and plastic deformation ability concurrently, can absorb because the different unrelieved stresss that produced of mother metal thermal expansivity.In addition; Nickel foam middle layer and zirconium diboride composite material of silicon carbide form discontinuous diffusion layer at the linkage interface place; For the continuous diffusion layer that conventional diffusion weldering use tinsel middle layer is produced, this method can further be regulated stress distribution, strengthens strength of joint.
Beneficial effect of the present invention:
1, nickel foam has tridimensional network; Porosity is higher; During as the diffusion welding middle layer, under the effect of pressure, deform, the part hole is able to keep and be evenly distributed on weld seam intermediate formation porous middle layer; This porous middle layer has higher intensity and plastic deformation ability concurrently, can absorb because the different unrelieved stresss that produced of mother metal thermal expansivity.
2, nickel foam middle layer and zirconium diboride composite material of silicon carbide form discontinuous diffusion layer at the linkage interface place; For the continuous diffusion layer that conventional diffusion weldering use tinsel middle layer is produced; This method can further be regulated stress distribution, strengthens strength of joint.
3, the diffusion welding joint shearing resistance of using the inventive method to obtain zirconium diboride composite material of silicon carbide and metal alloy is 176.5MPa ~ 208.1MPa; Zirconium diboride composite material of silicon carbide and metal alloy jointing shearing resistance than adopting method for brazing have improved 76% ~ 197%, have improved 20% ~ 27% than zirconium diboride composite material of silicon carbide and the metal alloy diffusion welding joint shearing resistance of using pure Ni paper tinsel as the middle layer.
Embodiment two: what this embodiment and embodiment one were different is: be under 90 ~ 110W condition at ultrasonic power in the step 1, with acetone 6 ~ 9min.Other step is identical with embodiment one with parameter.
Embodiment three: what this embodiment was different with embodiment one or two is: be under 90 ~ 110W condition at ultrasonic power in the step 2, with acetone 6 ~ 9min.Other step is identical with embodiment one or two with parameter.
Embodiment four: what this embodiment was different with one of embodiment one to three is: in the step 3 Vacuum diffusion bonding furnace is evacuated to 6 * 10 -4~ 5 * 10 -3Pa.Other step is identical with one of embodiment one to three with parameter.
Embodiment five: what this embodiment was different with one of embodiment one to three is: in the step 3 Vacuum diffusion bonding furnace is evacuated to 7.5 * 10 -4Pa.Other step is identical with one of embodiment one to three with parameter.
Embodiment six: what this embodiment was different with one of embodiment one to five is: through last push-down head zirconium diboride composite material of silicon carbide and metal alloy are applied the pressure that size is 25 ~ 35MPa in the step 3.Other step is identical with one of embodiment one to five with parameter.
Embodiment seven: what this embodiment was different with one of embodiment one to five is: through last push-down head zirconium diboride composite material of silicon carbide and metal alloy are applied the big or small pressure of 30MPa that is in the step 3.Other step is identical with one of embodiment one to five with parameter.
Embodiment eight: what this embodiment was different with one of embodiment one to seven is: it is 700 ~ 900 ℃ that diffusion welding described in the step 3 connects temperature.Other step is identical with one of embodiment one to seven with parameter.
Embodiment nine: what this embodiment was different with one of embodiment one to eight is: soaking time described in the step 3 is 80 ~ 100min.Other step is identical with one of embodiment one to eight with parameter.
Embodiment ten: what this embodiment was different with one of embodiment one to eight is: soaking time described in the step 3 is 90min.Other step is identical with one of embodiment one to eight with parameter.
For verifying that beneficial effect of the present invention has carried out following experiment:
Experiment one: the zirconium diboride composite material of silicon carbide in this experiment and the diffusion method of attachment of metal alloy are carried out according to the following steps:
One, with zirconium diboride composite material of silicon carbide and the connected titanium alloy of desire (model is TC4) after new surface is exposed in polishing, be under the 100W condition at ultrasonic power, use acetone 10min, dry then;
Two, be under the 100W condition with the nickel foam middle layer at ultrasonic power, use acetone 10min, dry to be placed between zirconium diboride composite material of silicon carbide and the titanium alloy to be welded and form weld parts;
Three, with the weld parts that obtains in the step 2, place Vacuum diffusion bonding furnace, Vacuum diffusion bonding furnace is evacuated to 6 * 10 -4Pa; Through last push-down head zirconium diboride composite material of silicon carbide and titanium alloy are applied the big or small pressure of 35MPa that is; Then Vacuum diffusion bonding furnace is warming up to the speed of 30 ℃/min and connects 900 ℃ of temperature, and insulation 100min, the speed with 10 ℃/min is cooled to 300 ℃ then; Last weld parts furnace cooling is promptly accomplished the zirconium diboride composite material of silicon carbide and is connected with the diffusion welding of titanium alloy.
Be 191.5MPa through detecting the diffusion welding joint shearing resistance of using the inventive method to obtain zirconium diboride composite material of silicon carbide and titanium alloy; And the active soldering shearing strength of joint of zirconium diboride composite material of silicon carbide and titanium alloy is 90.5MPa; Shearing resistance has improved 112%, has strengthened the joint strength of joint significantly.

Claims (10)

1. the diffusion method of attachment of zirconium diboride composite material of silicon carbide and metal alloy is characterized in that it realizes through following steps:
One, the pre-treatment of zirconium diboride composite material of silicon carbide and metal alloy: with zirconium diboride composite material of silicon carbide and the connected metal alloy of desire after new surface is exposed in polishing; At ultrasonic power is under 80 ~ 120W condition; With acetone 5 ~ 10min, dry then;
Two, the pre-treatment in nickel foam middle layer: is under 80 ~ 120W condition with the nickel foam middle layer at ultrasonic power, with acetone 5 ~ 10min, dries to be placed between zirconium diboride composite material of silicon carbide and the metal alloy and forms weld parts;
Three, diffusion welding connects: the weld parts with obtaining in the step 2, place Vacuum diffusion bonding furnace, and Vacuum diffusion bonding furnace is evacuated to 5 * 10 -4~ 5 * 10 -2Pa; Through last push-down head zirconium diboride composite material of silicon carbide and metal alloy are applied the pressure that size is 20 ~ 40MPa; Then Vacuum diffusion bonding furnace is warming up to diffusion welding with the speed of 30 ℃/min and connects 600 ~ 1000 ℃ of temperature, and be incubated 60 ~ 120min, the speed with 10 ℃/min is cooled to 300 ℃ then; Last weld parts furnace cooling is promptly accomplished the zirconium diboride composite material of silicon carbide and is connected with the diffusion welding of metal alloy;
Wherein said nickel foam middle layer is that battery industry is used nickel foam, and porosity is 90% ~ 98%, and thickness is 1 ~ 6mm, and said metal alloy is nickel base superalloy, titanium alloy or niobium alloy.
2. the diffusion method of attachment of zirconium diboride composite material of silicon carbide as claimed in claim 1 and metal alloy is characterized in that in the step 1 at ultrasonic power being under 90 ~ 110W condition, with acetone 6 ~ 9min.
3. the diffusion method of attachment of zirconium diboride composite material of silicon carbide as claimed in claim 1 and metal alloy is characterized in that in the step 2 at ultrasonic power being under 90 ~ 110W condition, with acetone 6 ~ 9min.
4. like the diffusion method of attachment of each described zirconium diboride composite material of silicon carbide and metal alloy in the claim 1 to 3, it is characterized in that in the step 3 Vacuum diffusion bonding furnace being evacuated to 6 * 10 -4~ 5 * 10 -3Pa.
5. like the diffusion method of attachment of each described zirconium diboride composite material of silicon carbide and metal alloy in the claim 1 to 3, it is characterized in that in the step 3 Vacuum diffusion bonding furnace being evacuated to 7.5 * 10 -4Pa.
6. like the diffusion method of attachment of each described zirconium diboride composite material of silicon carbide and metal alloy in the claim 1 to 3, through last push-down head zirconium diboride composite material of silicon carbide and metal alloy are applied the pressure that size is 25 ~ 35MPa in the step 3.
7. like the diffusion method of attachment of each described zirconium diboride composite material of silicon carbide and metal alloy in the claim 1 to 3, through last push-down head zirconium diboride composite material of silicon carbide and metal alloy are applied the big or small pressure of 30MPa that is in the step 3.
8. like the diffusion method of attachment of each described zirconium diboride composite material of silicon carbide and metal alloy in the claim 1 to 3, it is 700 ~ 900 ℃ that diffusion welding described in the step 3 connects temperature.
9. like the diffusion method of attachment of each described zirconium diboride composite material of silicon carbide and metal alloy in the claim 1 to 3, soaking time described in the step 3 is 80 ~ 100min.
10. like the diffusion method of attachment of each described zirconium diboride composite material of silicon carbide and metal alloy in the claim 1 to 3, soaking time described in the step 3 is 90min.
CN 201210149336 2012-05-15 2012-05-15 Diffusion bonding method of zirconium diboride-silicon carbide composite material and metal alloy Expired - Fee Related CN102643104B (en)

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Cited By (9)

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CN103143805A (en) * 2013-03-25 2013-06-12 哈尔滨工业大学 Method for relieving residual stress of brazed joint
CN103214260A (en) * 2013-04-22 2013-07-24 哈尔滨工业大学 Method for performing diffusion bonding on DD3 high-temperature alloy and Ti3AlC2 ceramic by adopting Nb/Ni composite middle layer
CN104475898A (en) * 2014-12-26 2015-04-01 哈尔滨工业大学 Dissimilar material brazing method of porous intermediate layer structure brazing seam
CN106242606A (en) * 2016-07-20 2016-12-21 哈尔滨工业大学 One utilizes Zr Ni base solder brazing ZrB2the method of SiC composite ceramics
CN107686906A (en) * 2017-08-15 2018-02-13 东莞市联洲知识产权运营管理有限公司 A kind of preparation method of zirconium boride enhancing chrome alum titanium alloy sheet
CN109759665A (en) * 2019-03-22 2019-05-17 中山大学 A kind of ceramic/metal connector preparation method of the TiB whisker reinforcement with three-dimensional netted distribution
CN109851387A (en) * 2019-01-02 2019-06-07 西安交通大学 A kind of metal and the double strong ties integrated components of ceramic materialization and preparation method thereof
CN110079775A (en) * 2019-04-30 2019-08-02 江苏理工学院 A kind of molybdenum alloy surface MoSi2The preparation method of coating
CN110508892A (en) * 2019-09-12 2019-11-29 中山大学 A kind of connection method of ZrC-SiC composite ceramics and austenitic stainless steel

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CN101239836A (en) * 2008-03-19 2008-08-13 哈尔滨工业大学 Braze welding method of composite powder used for carbon/silicon carbide and niobium or niobium alloy
CN101550020A (en) * 2009-05-13 2009-10-07 西北工业大学 Method for connecting carbon/carbon composite material with nickel-based high-temperature alloy

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CN101239836A (en) * 2008-03-19 2008-08-13 哈尔滨工业大学 Braze welding method of composite powder used for carbon/silicon carbide and niobium or niobium alloy
CN101550020A (en) * 2009-05-13 2009-10-07 西北工业大学 Method for connecting carbon/carbon composite material with nickel-based high-temperature alloy

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103143805A (en) * 2013-03-25 2013-06-12 哈尔滨工业大学 Method for relieving residual stress of brazed joint
CN103214260A (en) * 2013-04-22 2013-07-24 哈尔滨工业大学 Method for performing diffusion bonding on DD3 high-temperature alloy and Ti3AlC2 ceramic by adopting Nb/Ni composite middle layer
CN103214260B (en) * 2013-04-22 2014-08-20 哈尔滨工业大学 Method for performing diffusion bonding on DD3 high-temperature alloy and Ti3AlC2 ceramic by adopting Nb/Ni composite middle layer
CN104475898A (en) * 2014-12-26 2015-04-01 哈尔滨工业大学 Dissimilar material brazing method of porous intermediate layer structure brazing seam
CN104475898B (en) * 2014-12-26 2016-04-27 哈尔滨工业大学 The foreign material method for welding of porous interlayer structure brazed seam
CN106242606B (en) * 2016-07-20 2019-09-13 哈尔滨工业大学 A method of utilizing Zr-Ni base solder brazing ZrB2-SiC composite ceramics
CN106242606A (en) * 2016-07-20 2016-12-21 哈尔滨工业大学 One utilizes Zr Ni base solder brazing ZrB2the method of SiC composite ceramics
CN107686906A (en) * 2017-08-15 2018-02-13 东莞市联洲知识产权运营管理有限公司 A kind of preparation method of zirconium boride enhancing chrome alum titanium alloy sheet
CN109851387A (en) * 2019-01-02 2019-06-07 西安交通大学 A kind of metal and the double strong ties integrated components of ceramic materialization and preparation method thereof
CN109851387B (en) * 2019-01-02 2021-03-02 西安交通大学 Metal and ceramic materialized double-strong-connection integrated component and preparation method thereof
CN109759665A (en) * 2019-03-22 2019-05-17 中山大学 A kind of ceramic/metal connector preparation method of the TiB whisker reinforcement with three-dimensional netted distribution
CN110079775A (en) * 2019-04-30 2019-08-02 江苏理工学院 A kind of molybdenum alloy surface MoSi2The preparation method of coating
CN110508892A (en) * 2019-09-12 2019-11-29 中山大学 A kind of connection method of ZrC-SiC composite ceramics and austenitic stainless steel
CN110508892B (en) * 2019-09-12 2021-06-18 中山大学 Method for connecting ZrC-SiC composite ceramic and austenitic stainless steel

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