CN102632570B - A kind of auto-vulcanization machine and vulcanization process thereof - Google Patents
A kind of auto-vulcanization machine and vulcanization process thereof Download PDFInfo
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- CN102632570B CN102632570B CN201210086422.6A CN201210086422A CN102632570B CN 102632570 B CN102632570 B CN 102632570B CN 201210086422 A CN201210086422 A CN 201210086422A CN 102632570 B CN102632570 B CN 102632570B
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Abstract
The present invention relates to a kind of auto-vulcanization machine and vulcanization process thereof, comprise workbench, workbench is provided with high temperature vulcanized tank, cooling water tank and processing platform for placing material, the tank mouth of high temperature vulcanized tank is provided with cover, workbench is provided with lid platform, the top of workbench is also provided with clamp assemblies and drives moving track and the controller of clamp assemblies movement, and described controller connects longitudinal motor, cross motor and clamp assemblies on moving track.The beneficial effect that the present invention has: overcome the shortcoming needing in conventional vulcanized process to carry manually, the person avoiding operating personnel comes to harm, and also mitigates work load, improves the production qualification rate that operating efficiency also ensure that its product simultaneously.
Description
Technical field
The present invention relates to a kind of vulcanizing equipment, particularly relate to a kind of auto-vulcanization machine.
Background technology
General vulcanization process is: 1, install on sulfurizing mould by vulcanizate; 2, by artificial, sulfuration post after material loading is carried to high temperature vulcanized tank, carries out sulfuration; 3, by artificial, sulfuration post is taken out of, place in cooling groove and carry out cold water cooling; 4, be carried to machine table after cooling and carry out de-material packing process.
Vulcanization plant be originally all pure manually go carry vulcanizate and enter high temperature vulcanized tank or hung hurdle holder to carry by semi-automation, thus implement whole sulfidation.But because the process of sulfuration is complicated, its equipment quality is very heavy, easily personal injury is caused to operator, operation particularly in vulcanizing tank, operating personnel are especially easily made to cure liquid or sulfuration steam burn, meanwhile, in its pure artificial operating process, the harmful substance that easy suction is a large amount of, so just brings impact to the health of operating personnel.
Summary of the invention
The object of the invention is the defect in order to solve in prior art existing for vulcanizing equipment, provide a kind of auto-vulcanization machine that automatically can carry out sulfuration process to solve the problems referred to above.
To achieve these goals, technical scheme of the present invention is as follows:
A kind of auto-vulcanization machine, comprise workbench, described workbench is provided with high temperature vulcanized tank, cooling water tank and processing platform for placing material, the tank mouth of described high temperature vulcanized tank is provided with cover, described workbench is provided with lid platform, it is characterized in that, the top of described workbench is also provided with clamp assemblies and drives moving track and the controller of clamp assemblies movement, described moving track comprises long rails and cross track, described long rails comprises two, the two ends of described cross track are connected on two long rails, described long rails is provided with and drives cross track longitudinally longitudinal Timing Belt of rail moving and longitudinal motor, described longitudinal motor connects longitudinal Timing Belt, described longitudinal Timing Belt connects the end points of cross track one end, described clamp assemblies is connected on cross track, described cross track is provided with and drives the clamp assemblies transversely synchronous cross band of rail moving and cross motor, described cross motor connects synchronous cross band, described synchronous cross band connects clamp assemblies, described controller connects longitudinal motor, cross motor and clamp assemblies.
Above-mentioned a kind of auto-vulcanization machine, it is characterized in that: described clamp assemblies comprises connecting plate, motion motor, screw thread elevating lever, chuck connecting rod and moving collet, described connecting plate to be arranged on cross track and to be connected with synchronous cross band, described connecting plate is provided with circular hole, described screw thread elevating lever is through circular hole, the upper end of the lower end connecting clip connecting rod of described screw thread elevating lever, the lower end of described chuck connecting rod is a spheroid, described chuck connecting rod lower end and moving collet are flexibly connected, described connecting plate is also provided with motion motor and transmission device, the driving-belt of motion motor is connected with transmission device, motor drives transmission device to control the lifting of screw thread elevating lever by driving-belt, described processing platform for placing material is built-in with promotion hydraulic jack, its processing platform for placing material moves both vertically up and down by promoting hydraulic jack.
Above-mentioned a kind of auto-vulcanization machine, it is characterized in that: described moving collet is fixed by upper mounted plate and bottom plate, the buffer gear of at least one is provided with between upper mounted plate and bottom plate, described buffer gear is provided with a guide rod, clamp assemblies is fixed by guide rod and leads, described bottom plate is provided with level sensor, contact induction device and safety buckle cylinder, described bottom plate lower surface is provided with at least one cylinder, is provided with the fixing clamping bar of sulfuration cover below described cylinder.
Above-mentioned a kind of auto-vulcanization machine, it is characterized in that: described buffer gear is buffer spring, described buffer spring is provided with a guide rod, clamp assemblies is fixed by guide rod and leads, described transmission device comprises nut, ball and spiro cap, described spiro cap is fixed on connecting plate, and described screw thread elevating lever and nut are connected with a joggle, and motion motor realizes the lifting of screw thread elevating lever by rotary nut.
Above-mentioned a kind of auto-vulcanization machine, is characterized in that: described vulcanizing tank is respectively arranged with mould inner pressure force snesor and mould external pressure transducer.
Above-mentioned a kind of auto-vulcanization machine, it is characterized in that: described moving collet comprises electromagnet and chuck safety device, described chuck safety device comprises safety buckle and safety buckle cylinder, described safety buckle comprises contiguous block, drive link and button block, described electromagnet and safety buckle cylinder connection control device, the drive link of described safety buckle is connected with safety buckle cylinder.
Above-mentioned a kind of auto-vulcanization machine, is characterized in that: described processing platform for placing material is built-in with promotion cylinder, and its processing platform for placing material moves both vertically up and down by promoting hydraulic jack
Above-mentioned a kind of auto-vulcanization machine, is characterized in that: the tank mouth of described high temperature vulcanized tank is provided with cover, and described workbench is also provided with lid platform, and described lid platform is provided with contact induction device.
Internal structure for its vulcanizer does processing method: a. complete machine: carry out the pre-heat treatment to vulcanizer, brings luggage band into sulfuration, confirms to there is not sulfurizing mould in vulcanizing tank simultaneously; B. chuck location: being placed on the processing platform for placing material of vulcanizer for filling the sulfurizing mould be with, being determined the target that walks of chuck by the button below processing platform for placing material; C. chuck walks: behind chuck location, walk to vulcanizing tank after sulfurizing mould being clamped by the electromagnet of chuck, then walk to sulfuration cover by chuck, by grips sulfuration cover in vulcanizing tank, after closed by sulfuration cover, now vulcanizing tank carries out sulfuration to sulfuration band; D. operation is repeated: carry out b, the location of step c and the operation that walks when sulfurizing pot vulcanization by the other vulcanizing tank on vulcanizer; F. the demoulding: after sulfuration terminates, after sulfuration cover is opened automatically, by chuck to after clamping sulfuration cover, then clamps sulfurizing mould to selected processing platform for placing material, carries out the demoulding by artificial.
The beneficial effect that the present invention has: overcome the shortcoming needing in conventional vulcanized process to carry manually, the person avoiding operating personnel comes to harm, and also mitigates work load, improves operating efficiency.
Accompanying drawing explanation
Fig. 1 is side structure schematic diagram of the present invention;
Fig. 2 is the top view of workbench of the present invention;
Fig. 3 is workbench schematic top plan view of the present invention
Fig. 4 is the structural representation of clamp assemblies of the present invention;
Fig. 5 is the transmission device schematic diagram of screw thread elevating lever of the present invention.
Fig. 6 is the schematic diagram in Fig. 5 A direction.
Fig. 7 is the present invention is safety buckle schematic diagram.
Detailed description of the invention
For making to have a better understanding and awareness architectural feature of the present invention and effect of reaching, coordinating detailed description in order to preferred embodiment and accompanying drawing, being described as follows:
Referring to Fig. 1 and Fig. 2, a kind of auto-vulcanization machine, comprise workbench 100, workbench 100 is provided with high temperature vulcanized tank 110, cooling water tank 120 and processing platform for placing material 130, the top of workbench 100 is also provided with clamp assemblies 200 and drives moving track 300 and the controller (not shown) of clamp assemblies 200 movement.When work, first vulcanizate is placed on processing platform for placing material 130, controller controls clamp assemblies 200 and to be moved to above vulcanizate in the drive of moving track 300 and to be clamped by vulcanizate, then vulcanizate clamps and moves to above high temperature vulcanized tank 110 by clamp assemblies 200, then vulcanizate is put into high temperature vulcanized tank 110 and carry out sulfuration, after sulfuration terminates, vulcanizate presss from both sides out and puts into cooling water tank 120 by clamp assemblies 200 lowers the temperature, vulcanizate is put and carry out de-material packing process to processing platform for placing material 130 by last clamp assemblies 200.
Referring to Fig. 3, moving track 300 comprises long rails 310 and cross track 320, long rails 310 comprises two, the two ends of cross track 320 are connected on two long rails 310, long rails 310 is provided with the longitudinal Timing Belt 311 and longitudinal motor 312 that drive cross track 320 longitudinally track 310 movement, longitudinal motor 312 connects longitudinal Timing Belt 311, longitudinal motor 312 drives the transmission of longitudinal Timing Belt 311, longitudinal Timing Belt 311 connects the end points of cross track 320 one end, longitudinal Timing Belt 311 drive cross track 320 longitudinally track 310 move, clamp assemblies 200 is connected on cross track 320, cross track 320 is provided with and drives the clamp assemblies 200 transversely synchronous cross band 321 of track 320 movement and cross motor 322, cross motor 322 connects synchronous cross band 321, cross motor 322 drives synchronous cross band 321, synchronous cross band 321 connects clamp assemblies 200, by the transmission of synchronous cross band 321 drive clamp assemblies 200 transversely track 320 mobile controller connect longitudinal motor 312, cross motor 322 and clamp assemblies 200, by programming to controller, controller is made to control longitudinal motor 312 and cross motor 322 drives clamp assemblies 200 to the position of specifying, and control the unclamping of clamping of clamp assemblies 200.
Clamp assemblies 200 comprises connecting plate 210, motion motor 220, screw thread elevating lever 230, transmission device 213, chuck connecting rod 223 and moving collet 240, connecting plate 210 to be arranged on cross track 320 and to be connected with synchronous cross band 321, connecting plate 210 is provided with circular hole, screw thread elevating lever 230 is through circular hole, the lower end of screw thread elevating lever 230 connects moving collet 240, connecting plate 210 is also provided with motion motor 220, the upper end of the lower end connecting clip connecting rod 223 of screw thread elevating lever 230, the lower end of chuck connecting rod 223 is a spheroid, chuck connecting rod 223 lower end and moving collet 240 are flexibly connected, its transmission device comprises nut 217, ball 216 and spiro cap 211, spiro cap 211 is fixed on connecting plate 210, screw thread elevating lever 230 and nut 217 are connected with a joggle, motion motor 220 realizes the lifting of screw thread elevating lever 230 by rotary nut 217, connecting plate 210 is then driven by synchronous cross band 321 and to move along cross track 320 thus the direction of the moving collet of the screw thread elevating lever 230 on connecting plate and screw thread elevating lever 230 lower end transversely track 320 is moved.
Referring to Fig. 4, Fig. 6 and Fig. 7, chuck component 200 also comprises chuck safety device, chuck safety device comprises safety buckle 243 and safety buckle cylinder 254, described safety buckle 243 comprises contiguous block 247, drive link 249 and button block 248, described electromagnet and safety buckle cylinder 254 connection control device, the drive link 249 of described safety buckle 243 is connected with safety buckle cylinder 254, controller controls work and the cut out of electromagnet, when work of electromagnet time, can by vulcanizate to holding, to be on the safe side simultaneously, safety buckle cylinder 254 promotes drive link 249 to drive safety buckle 243, and then vulcanizate is pinned by the button block 248 of safety buckle 243 firmly, when moving collet 240 is when placing product, pull drive link 249 that safety buckle is resetted by safety buckle cylinder 254, vulcanizate unclamps by button block 248.
Because the fluid temperature in high temperature vulcanized tank 110 is very high and have corrosivity, so be provided with cover at the tank mouth of high temperature vulcanized tank 110, and the lid platform 140 be also provided with on workbench 100 for placing cover, lid platform 140 is provided with contact induction device, when carrying out sulfuration, the cover of high temperature vulcanized tank 110 tank mouth can hold and then be placed on lid platform 140 by the moving collet 240 of clamp assemblies 200, inductor now on lid platform 140 can sense whether sulfuration lid puts in place, when its inductor is responded to less than sulfuration lid in corresponding process step, controller stops chuck 240 to move automatically.
Its vulcanizing tank is provided with mould inner pressure force snesor and mould external pressure transducer, the information that inductor obtains is shown after being fed back by CPU over the display; Pressure difference inside and outside mould be less than certain in when establishing numerical value, now product impossible complete cure in the cure time of regulation, now extended accordingly by the cure time of program computation to vulcanizing tank of its inside of CPU process, thus scrapping of avoiding that product thoroughly do not cause because of sulfuration.
In order to enable operating personnel easily sulfuration belting mould, it is each put material workbench be equipped with for 130 times can time put the motion cylinder that material workbench about 130 moves both vertically, when operating personnel operationally, remove to regulate the height putting material workbench 130 according to the needs of oneself, but when chuck 240 gripping, it is put material workbench 130 and is repositioned to original position.
The below at four angles of moving track 300 is provided with four root posts, and four root posts are arranged on four angles of workbench 100, connect into as a whole like this by moving track 300 and workbench 100, forms a compact stent-type structure.
Referring to figs. 1 to Fig. 5: the fixed structure of moving collet 240 comprises upper mounted plate 270 and bottom plate 271, wherein, upper, the buffer gear 250 as spring is provided with between bottom plate, described buffer spring 250 is provided with a guide rod 237, its chuck 240 realizes it by screw thread elevating lever 230 and guide rod 237 and moves up and down, at chuck 240 or fixed head 270, 271 contact obstacles time, its spring 250 cushions the stressed time and then protection chuck 240 is not damaged, simultaneously, its chuck 240 is when clamping mould, come chuck 230 position, school automatically by the flexible connection of spring buffer mechanism 250 and bulb connecting rod 223, under fix 271 plate upper surfaces and be provided with contact induction device 252, level sensor 251 and safety buckle cylinder 254, when fixed head 270, 271 when being obstructed, its spring 250 compresses the induction contact 253 contacting contact induction device 252 when rear upper mounted plate 270 moves down, now automatically stop its chuck 240 to move by CPU processor and protect chuck, when fixed head 270, 271 be obstructed after its one end unbalance, when but its upper mounted plate 270 does not move down contact induction contact 253, judge that feedback information is carried out at the angle of inclination of its bottom plate 271 by level sensor 251, stop chuck 240 to move by CPU processor and protect chuck, wherein, safety buckle cylinder 254 is connected with safety buckle 243, by safety air cylinder 254, safety buckle 243 is controlled.
The cylinder 261 of at least one is provided with at bottom plate 271 lower surface, its cylinder 261 is provided with sulfuration cover clamping bar 260, sulfuration cover clamping bar 260 is rotated by cylinder 271, clamped by the 262 pairs of sulfuration covers of the chuck on clamping bar 260, prevent its its sulfuration cover when mounting working chuck 240 walks from dropping.
In conjunction with structural reference Fig. 1 to Fig. 5 of vulcanizer, illustrate the vulcanization process of vulcanizer: the pre-heat treatment is carried out to vulcanizer, meanwhile, luggage is brought into sulfuration and takes in sulfurizing mould, confirm to there is not sulfurizing mould in vulcanizing tank 110 simultaneously; Being placed on the processing platform for placing material 130 of vulcanizer for filling the sulfurizing mould be with, being determined the target that walks of chuck by the button below processing platform for placing material 130; After chuck 240 is located, walk to vulcanizing tank after sulfurizing mould being clamped by the electromagnet of chuck 240, then walk to sulfuration cover by chuck 240, clamp sulfuration cover in vulcanizing tank by chuck 240, after closed by sulfuration cover, now vulcanizing tank carries out sulfuration to sulfuration band; B, the location of step c and the operation that walks is carried out by the other vulcanizing tank on vulcanizer when sulfurizing pot vulcanization; After sulfuration terminates, after sulfuration cover is opened automatically, by chuck 230 to after clamping sulfuration cover, then clamp sulfurizing mould to selected processing platform for placing material, carry out the demoulding by artificial.
This product overcomes the shortcoming needing in conventional vulcanized process to carry manually, and the person avoiding operating personnel comes to harm, and also mitigates work load, improves operating efficiency.
In sum, be only preferred embodiment of the present invention, not be used for limiting scope of the invention process, all equalizations of doing according to shape, structure, feature and the spirit described in the claims in the present invention scope change and modify, and all should be included in right of the present invention.
Claims (7)
1. an auto-vulcanization machine, comprise workbench, described workbench is provided with high temperature vulcanized tank, cooling water tank and processing platform for placing material, the tank mouth of described high temperature vulcanized tank is provided with cover, described workbench is provided with lid platform, it is characterized in that, the top of described workbench is also provided with clamp assemblies, drive moving track and the controller of clamp assemblies movement, described moving track comprises two long rails and cross track, the two ends of described cross track are connected on two long rails, described long rails is provided with and drives cross track longitudinally longitudinal Timing Belt of rail moving and longitudinal motor, described longitudinal motor connects longitudinal Timing Belt, described longitudinal Timing Belt connects the end points of cross track one end, described clamp assemblies is connected on cross track, described cross track is provided with and drives the clamp assemblies transversely synchronous cross band of rail moving and cross motor, described cross motor connects synchronous cross band, described synchronous cross band connects clamp assemblies, described controller connects longitudinal motor, cross motor and clamp assemblies, described clamp assemblies comprises connecting plate, motion motor, screw thread elevating lever, chuck connecting rod and moving collet, described connecting plate to be arranged on cross track and to be connected with synchronous cross band, described connecting plate is provided with circular hole, described screw thread elevating lever is through circular hole, the upper end of the lower end connecting clip connecting rod of described screw thread elevating lever, the lower end of described chuck connecting rod is a spheroid, described chuck connecting rod lower end and moving collet are flexibly connected, described connecting plate is also provided with motion motor and transmission device, the driving-belt of motion motor is connected with transmission device, motion motor drives transmission device to control the lifting of screw thread elevating lever by driving-belt, described processing platform for placing material is built-in with promotion hydraulic jack, its processing platform for placing material moves both vertically up and down by promoting hydraulic jack.
2. a kind of auto-vulcanization machine according to claim 1, it is characterized in that: described moving collet is fixed by upper mounted plate and bottom plate, the buffer gear of at least one is provided with between upper mounted plate and bottom plate, described buffer gear is provided with a guide rod, clamp assemblies is fixed by guide rod and leads, described bottom plate is provided with level sensor, contact induction device and safety buckle cylinder, described bottom plate lower surface is provided with at least one cylinder, is provided with the fixing clamping bar of sulfuration cover below described cylinder.
3. a kind of auto-vulcanization machine according to claim 2, it is characterized in that: described buffer gear is buffer spring, described transmission device comprises nut, ball and spiro cap, described spiro cap is fixed on connecting plate, described screw thread elevating lever and nut are connected with a joggle, and motion motor realizes the lifting of screw thread elevating lever by rotary nut.
4. a kind of auto-vulcanization machine according to claim 1, is characterized in that: described vulcanizing tank is respectively arranged with mould inner pressure force snesor and mould external pressure transducer.
5. a kind of auto-vulcanization machine according to claim 1, it is characterized in that: described moving collet comprises electromagnet and chuck safety device, described chuck safety device comprises safety buckle and safety buckle cylinder, described safety buckle comprises contiguous block, drive link and button block, described electromagnet and safety buckle cylinder connection control device, the drive link of described safety buckle is connected with safety buckle cylinder.
6. a kind of auto-vulcanization machine according to claim 1, is characterized in that: described lid platform is provided with contact induction device, and described inductor is connected with controller.
7. a vulcanization process for a kind of auto-vulcanization machine according to claim 1, is characterized in that: the method comprises the steps:
A. complete machine: carry out the pre-heat treatment to vulcanizer, brings luggage band into sulfuration, confirms to there is not sulfurizing mould in vulcanizing tank simultaneously;
B. chuck location: being placed on the processing platform for placing material of vulcanizer for filling the sulfurizing mould be with, being determined the target that walks of chuck by the button below processing platform for placing material;
C. chuck walks: behind chuck location, walk to vulcanizing tank after sulfurizing mould being clamped by the electromagnet of chuck, then walk to sulfuration cover by chuck, by grips sulfuration cover in vulcanizing tank, after closed by sulfuration cover, now vulcanizing tank carries out sulfuration to sulfuration band;
D. operation is repeated: carry out b, the location of step c and the operation that walks when sulfurizing pot vulcanization by the other vulcanizing tank on vulcanizer;
F. the demoulding: after sulfuration terminates, after sulfuration cover is opened automatically, by chuck to after clamping sulfuration cover, then clamps sulfurizing mould to selected processing platform for placing material, carries out the demoulding by artificial.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210086422.6A CN102632570B (en) | 2012-03-29 | 2012-03-29 | A kind of auto-vulcanization machine and vulcanization process thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210086422.6A CN102632570B (en) | 2012-03-29 | 2012-03-29 | A kind of auto-vulcanization machine and vulcanization process thereof |
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| CN102632570A CN102632570A (en) | 2012-08-15 |
| CN102632570B true CN102632570B (en) | 2016-01-27 |
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| CN110497565A (en) * | 2019-07-25 | 2019-11-26 | 无锡市贝尔特胶带有限公司 | Transmission belt intelligence single mode vulcanizing equipment and its vulcanization process |
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| CN1127699A (en) * | 1994-05-24 | 1996-07-31 | 株式会社神户制钢所 | Tire vulcanizing system |
| US5681594A (en) * | 1994-10-31 | 1997-10-28 | Mitsubishi Jukogyo Kabushiki Kaisha | Tire vulcanizer |
| JP3244825B2 (en) * | 1992-07-09 | 2002-01-07 | 株式会社神戸製鋼所 | Mold setting device for tire vulcanizer |
| CN101327626A (en) * | 2008-06-28 | 2008-12-24 | 宁波市天普汽车部件有限公司 | Rack vehicle for sulfuration of rubber goods and vertically and horizontally moving track system |
| CN201633161U (en) * | 2009-12-31 | 2010-11-17 | 青岛信森机电技术有限公司 | Driving belt ribbon cartridge multimode vulcanizing tank |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004262013A (en) * | 2003-02-28 | 2004-09-24 | Toyo Tire & Rubber Co Ltd | Continuous vulcanization system and continuous vulcanization method |
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2012
- 2012-03-29 CN CN201210086422.6A patent/CN102632570B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3244825B2 (en) * | 1992-07-09 | 2002-01-07 | 株式会社神戸製鋼所 | Mold setting device for tire vulcanizer |
| CN1127699A (en) * | 1994-05-24 | 1996-07-31 | 株式会社神户制钢所 | Tire vulcanizing system |
| US5681594A (en) * | 1994-10-31 | 1997-10-28 | Mitsubishi Jukogyo Kabushiki Kaisha | Tire vulcanizer |
| CN101327626A (en) * | 2008-06-28 | 2008-12-24 | 宁波市天普汽车部件有限公司 | Rack vehicle for sulfuration of rubber goods and vertically and horizontally moving track system |
| CN201633161U (en) * | 2009-12-31 | 2010-11-17 | 青岛信森机电技术有限公司 | Driving belt ribbon cartridge multimode vulcanizing tank |
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| CN102632570A (en) | 2012-08-15 |
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Owner name: TAIZHOU FUDE MACHINERY EQUIPMENT CO., LTD. Free format text: FORMER OWNER: YANG RIJUN Effective date: 20130318 |
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Effective date of registration: 20130318 Address after: 317299, Zhejiang province Taizhou Tiantai County Fuk Creek Street Democratic Village Applicant after: TAIZHOU FUDE MACHINERY EQUIPMENT CO.,LTD. Address before: 317299 Friendship Village 2-24, Fuk Xi Street, Tiantai County, Zhejiang, Taizhou Applicant before: Yang Rijun |
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