CN102621445B - Device for detecting connecting terminal of automobile entertainment system - Google Patents
Device for detecting connecting terminal of automobile entertainment system Download PDFInfo
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- CN102621445B CN102621445B CN201210090827.7A CN201210090827A CN102621445B CN 102621445 B CN102621445 B CN 102621445B CN 201210090827 A CN201210090827 A CN 201210090827A CN 102621445 B CN102621445 B CN 102621445B
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- worktable
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Abstract
The invention relates to a device for detecting a connecting terminal of an automobile entertainment system. The device comprises a workbench, wherein an F-shaped support with an auxiliary tool at the bottom is arranged on the workbench, an industrial camera is fixedly arranged at the first protrusion end of the F-shaped support, a light source is fixedly arranged at the second protrusion end of the F-shaped support, a display operation system is arranged on one side of the F-shaped support, an alarming caution light is arranged at the other end of the F-shaped support, and a pedal switch is arranged below the workbench. According to the invention, the industrial camera detection replaces manual visualizing or visualizing by virtue of an amplifying device, so that the product quality is greatly improved and the rejection cost is lowered.
Description
Technical field
The present invention relates to a kind of pick-up unit, be specifically related to the device that a kind of splicing ear to auto industry entertainment systems carries out position detection automatically.
Background technology
Automotive entertainment system is very high for the status requirement precision of terminal, because the plug-in position of terminal directly has influence on Signal reception and the signal feedback of entertainment systems.At present for the position in terminal insertion connector, with visual or carry out subjective judgement by the method that multiplying arrangement is visual, there is more uncertain factor: as the eyesight of operating personnel, the degree of fatigue of eyes, mood quality, and the professional degree etc. of operating personnel, and photo when judging can not file, and is not easy to reviewing of product.Based on above-mentioned uncertain factor, the method frequently need change operating personnel, within general two hours, need change single job personnel, and erroneous judgement frequency is higher, is also not easily controlled in process, is often ignored by employee or omit to cause product bad during operation.Once there is client's complaint, operator cannot be traced back to owing to frequently changing operating personnel.On the one hand, operator cannot be traced back to owing to frequently changing operating personnel; On the other hand, the scrap cost of product is very high, account for about 69% of output aggregate scrap cost, because of the singularity of terminal structure and product, cannot again do over again after terminal insertion, do over again and can make that the endoporus of terminal itself becomes large, connector damages or the inclined equivalent risk of public cushion, cause the function of coaxial cable to die down, cannot Received signal strength etc.
Summary of the invention
Goal of the invention: the object of the invention is to overcome deficiency of the prior art, provides a kind of and replaces artificial visual or visual by multiplying arrangement with industrial camera calibration, thus greatly improves the quality of products and reduce the pick-up unit of scrap cost.
Technical scheme: in order to solve the problems of the technologies described above, a kind of device detecting automotive entertainment system splicing ear of the present invention, it comprises worktable, described worktable is provided with the F shape support of a bottom belt auxiliary fixture, first external part of described F shape support is fixed with industrial camera, second external part of described F shape support is fixed with light source, display operating system in described F shape support side, the other end is warning warning lamp, below described worktable, be provided with foot-switch.
Described display operating system comprises display screen, keyboard and mouse.
Also host computer is provided with in described worktable bottom.
Described foot-switch controls the operation of industrial camera.
PLC system and warning device is provided with in described host computer inside.
The VB program of detection terminal of being used for specially is provided with in described host computer, the principle of work of whole system is: the RGB color being come certain several region in automatic capturing connector by intelligent industrial camera, then with the normal pictures comparison be kept in VB program, as the result of comparison within the offset of a certain setting (can by product requirement sets itself), it is then non-defective unit, exceeding set offset, is then defective products.
As being stored in the color of the standard model a-quadrant in VB program for yellow (RGB=100), actual intelligent industrial camera capture a-quadrant color be also yellow (RGB=97), two colors are very close, when offset is +/-5, it is then non-defective unit, PLC controls pilot lamp and gives a green light, " OK " printed words of computer screen display simultaneously; If offset is +/-2, be then defective products, PLC controls pilot lamp and sends out a warning and send " drip-drip-drip " chimes of doom, " NG " printed words of computer screen display simultaneously.
Color as the a-quadrant of standard model is yellow (RGB=100), and the color that a-quadrant is captured by actual smart camera institute is also black (RGB=50), and two colors are inconsistent, be then defective products; No matter assay is non-defective unit or defective products, and photo can be stored automatically in computer hard disc by program, and picture, to name proving time (hours-minutes-second), is reviewed so that follow-up.
Beneficial effect: compared with prior art, its remarkable advantage is in the present invention: replace visual with intelligent industrial camera, without erroneous judgement, avoid visual in many uncertain factor, judge system by computation, make product have trackability, can recall at any time picture or in order to analyze, accomplish to have good grounds, because of erroneous judgement, defective products can not be regarded certified products, reduce costs, improve the quality of products, substantially reduce cost, production efficiency improves 8-10%.
Accompanying drawing explanation
Fig. 1 is front elevation of the present invention;
Fig. 2 is side view of the present invention.
Wherein:
1, worktable; 2, auxiliary fixture; 3, F shape support; 4, the first external part; 5, industrial camera; 6, the second external part; 7, light source; 8, operating system is shown; 9, warning warning lamp; 10, foot-switch; 11, display screen; 12, keyboard; 13, mouse; 14, host computer.
Embodiment
Below in conjunction with drawings and Examples, the present invention is further illustrated.
As depicted in figs. 1 and 2, a kind of device detecting automotive entertainment system splicing ear of the present invention, it comprises worktable 1, described worktable 1 is provided with the F shape support 3 of a bottom belt auxiliary fixture 2, first external part 4 of described F shape support 3 is fixed with industrial camera 5, second external part 6 of described F shape support 3 is fixed with light source 7, display operating system 8 in described F shape support 3 side, the other end is warning warning lamp 9, below described worktable 1, be provided with foot-switch 10, described display operating system 8 comprises display screen 11, keyboard 12 and mouse 13, host computer 14 is also provided with in described worktable 1 bottom, described foot-switch 10 controls the operation of industrial camera 5, PLC system and warning device is provided with in described host computer 14 inside, the principle of work of whole system is, the RGB color in certain several region in automatic capturing connector is carried out by intelligent industrial camera, then with the normal pictures comparison be kept in VB program, as the result of comparison within the offset of a certain setting (can by product requirement sets itself), it is then non-defective unit, exceed set offset, it is then defective products, such as be stored in the color of the standard model a-quadrant in VB program for yellow (RGB=100), actual intelligent industrial camera capture a-quadrant color be also yellow (RGB=97), two colors are very close, when offset is +/-5, it is then non-defective unit, PLC controls pilot lamp and gives a green light, " OK " printed words of computer screen display simultaneously, if offset is +/-2, be then defective products, PLC controls pilot lamp and sends out a warning and send " drip-drip-drip " chimes of doom, " NG " printed words of computer screen display simultaneously.The present invention replaces visual with intelligent industrial camera, without erroneous judgement, avoid visual in many uncertain factor, judge system by computation, product is made to have trackability, picture can be recalled at any time or in order to analyze, accomplish to have good grounds, because of erroneous judgement, defective products can not be regarded certified products, reduce costs, improve the quality of products, substantially reduce cost, production efficiency improves 8-10%.
The part that the present invention does not relate to prior art that maybe can adopt all same as the prior art is realized.
Claims (1)
1. one kind is detected the device of automotive entertainment system splicing ear, it comprises worktable (1), it is characterized in that: the F shape support (3) being provided with a bottom belt auxiliary fixture (2) on described worktable (1), first external part (4) of described F shape support (3) is fixed with industrial camera (5), second external part (6) of described F shape support (3) is fixed with light source (7), it is display operating system (8) in described F shape support (3) side, the other end is warning warning lamp (9), foot-switch (10) is provided with below described worktable (1), described foot-switch (10) controls the operation of industrial camera (5), host computer (14) is also provided with in described worktable (1) bottom, PLC system and warning device is provided with in described host computer (14) inside, described display operating system (8) comprises display screen (11), keyboard (12) and mouse (13), the VB program being used for specially detecting splicing ear is provided with in described host computer, the RGB color in certain several region in automatic capturing connector is carried out by industrial camera, then with the normal pictures comparison be kept in VB program, if the result of comparison is within the offset of a certain setting, it is then non-defective unit, PLC system controls warning warning lamp and gives a green light, " OK " printed words of display screen (11) display simultaneously, result as comparison exceeds set offset, be then defective products, and PLC system controls warning warning lamp and sends out a warning and send " drip-drip-drip " chimes of doom, " NG " printed words of display screen (11) display simultaneously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210090827.7A CN102621445B (en) | 2012-03-31 | 2012-03-31 | Device for detecting connecting terminal of automobile entertainment system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210090827.7A CN102621445B (en) | 2012-03-31 | 2012-03-31 | Device for detecting connecting terminal of automobile entertainment system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102621445A CN102621445A (en) | 2012-08-01 |
| CN102621445B true CN102621445B (en) | 2015-02-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210090827.7A Active CN102621445B (en) | 2012-03-31 | 2012-03-31 | Device for detecting connecting terminal of automobile entertainment system |
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| CN101672749A (en) * | 2009-09-28 | 2010-03-17 | 北京航空航天大学 | Test device for surface deformation and material and test method thereof |
| CN101672663A (en) * | 2009-09-18 | 2010-03-17 | 中国汽车技术研究中心 | Auto meter visual detecting system based on computer and detecting method thereof |
| CN101814264A (en) * | 2010-04-02 | 2010-08-25 | 苏州富鑫林光电科技有限公司 | CCD-type optical quality measurement device |
| CN101957196A (en) * | 2010-07-15 | 2011-01-26 | 上海大学 | Machine vision based automatic detection device of anastomat |
| CN102221556A (en) * | 2011-03-15 | 2011-10-19 | 中国计量学院 | Device and method for online detection on appearance defect of minitype connecting part based on machine vision |
| CN202041477U (en) * | 2011-04-22 | 2011-11-16 | 昆山市因特电子有限公司 | CCD optical inspection machine |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102042812A (en) * | 2010-09-15 | 2011-05-04 | 苏州凌创电子系统有限公司 | Visual machine detection method |
-
2012
- 2012-03-31 CN CN201210090827.7A patent/CN102621445B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101672663A (en) * | 2009-09-18 | 2010-03-17 | 中国汽车技术研究中心 | Auto meter visual detecting system based on computer and detecting method thereof |
| CN101672749A (en) * | 2009-09-28 | 2010-03-17 | 北京航空航天大学 | Test device for surface deformation and material and test method thereof |
| CN101814264A (en) * | 2010-04-02 | 2010-08-25 | 苏州富鑫林光电科技有限公司 | CCD-type optical quality measurement device |
| CN101957196A (en) * | 2010-07-15 | 2011-01-26 | 上海大学 | Machine vision based automatic detection device of anastomat |
| CN102221556A (en) * | 2011-03-15 | 2011-10-19 | 中国计量学院 | Device and method for online detection on appearance defect of minitype connecting part based on machine vision |
| CN202041477U (en) * | 2011-04-22 | 2011-11-16 | 昆山市因特电子有限公司 | CCD optical inspection machine |
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| Publication number | Publication date |
|---|---|
| CN102621445A (en) | 2012-08-01 |
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Effective date of registration: 20151020 Address after: 215300. D building, Ping Yang Industrial Park, 299 Yang Yu Road, Yushan Town, Kunshan, Jiangsu Patentee after: COROPLAST HARNESS TECHNOLOGY (KUNSHAN) CO., LTD. Address before: 215400 A17 building, No. 105 East Shanghai Road, Taicang Economic Development Zone, Suzhou, Jiangsu, China Patentee before: Coroplast Harness (Taicang) Co., Ltd. |