CN104296662A - Automatic CCD product detecting device - Google Patents
Automatic CCD product detecting device Download PDFInfo
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- CN104296662A CN104296662A CN201410626486.XA CN201410626486A CN104296662A CN 104296662 A CN104296662 A CN 104296662A CN 201410626486 A CN201410626486 A CN 201410626486A CN 104296662 A CN104296662 A CN 104296662A
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- axis assembly
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- turning axle
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- equipment housing
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Abstract
The invention discloses an automatic CCD product detecting device. The automatic CCD product detecting device comprises an electric control cabinet, rollers, supporting legs, an outer equipment cover, an X-axis component, a Y-axis component, a Z-axis component, a CCD intelligent visual system, a fixture and an R rotation shaft, wherein the CCD intelligent visual system comprises a camera, a signal transmission device and a central processing unit; the camera is used for transmitting a grabbed light signal to the central processing unit through the signal transmission device; the central processing unit is used for converting the light signal into a measurement dimension and displaying the measurement dimension through a touch screen. The automatic CCD product detecting device has the advantages that through the adoption of the CCD intelligent visual system, the measurement accuracy reaches 0.001mm, the operation is simple, the time is shortened, the measurement is of a non-contact type, the surface damage to a workpiece during the measurement is reduced, and the product quality is guaranteed. The automatic CCD product detecting device has the characteristics that scanning is automated, the resolution is high, the sensitivity is high, the structure is reasonable and the pixel grabbing position is accurate, and can be widely applied to online detection of workpiece dimensions and reduction of the source of system errors.
Description
Technical field
The present invention relates to a kind of automatic detection device, specifically a kind of CCD product automatic detection device.
Background technology
Along with the development of science and technology, large-scale automated production, require that the measuring speed of part to be processed physical dimension is fast, precision is high, noncontact, dynamically and robotization, the screening of non-defective unit and substandard products is in the past all that manually to sort be main, operating personnel are checked product one by one by eyes, by slide calliper rule, dimensional measurement is carried out to product, larger to the demand of personnel, and manual operation inefficiency, labour intensity is larger, very high to the dependence of operating personnel, when personnel occur that the old and new replace or personnel are tired, the screening of product is just easily made mistakes, cause the confusion of non-defective unit and substandard products, the quality of entire block be can not be guaranteed, bury very dark quality hidden danger to operation below.
Current on-line measurement physical dimension, due to the limitation of broadcasting and TV switching device, not only mechanism is complicated to make measuring system, and be also difficult to meet requirement more and more higher in precision and speed at aspect of performance, in this case, urgent need develops a kind of accessory size automatic measurement system, realize quick kinetic measurement and the sorting of product parts size, reduce the personal error brought in measuring process, to adapt to the needs of current automated production, increase economic efficiency, alleviate so that remove the heavy testing of operating personnel.
Summary of the invention
The object of the present invention is to provide a kind of high resolving power, highly sensitive CCD product automatic detection device, to solve the problem proposed in above-mentioned background technology.
For achieving the above object, the invention provides following technical scheme:
A kind of CCD product automatic detection device, comprises electric control cabinet, roller, leg, equipment housing, X-axis assembly, Y-axis assembly, Z axis assembly, CCD intelligent vision system, tool and R turning axle, described electric control cabinet is placed on the ground by roller and leg, described equipment housing is arranged on electric control cabinet, the upper left position of equipment housing is provided with tri-colour LED, equipment housing on the right side of tri-colour LED is provided with touch screen, equipment housing on the right side of touch screen is provided with reset button and start button successively, and the lower right-hand side position of described equipment housing is provided with scram button, described X-axis assembly, Y-axis assembly, Z axis assembly, CCD intelligent vision system, tool and R turning axle are installed in equipment housing inside, described R turning axle is arranged on the top of electric control cabinet, described tool is arranged on the top of R turning axle, described Z axis assembly is arranged on the R turning axle at tool rear, described CCD intelligent vision system is arranged on Z axis assembly by slide block, described Z axis assembly is arranged on X-axis assembly by slide block, and described X-axis assembly is arranged on Y-axis assembly by slide block.
As the present invention's further scheme: described CCD intelligent vision system comprises camera, signal transmitting apparatus and central processing unit, the light signal of crawl is transferred to central processing unit by signal transmitting apparatus by camera, and light signal is converted to measurement size and is shown by touch screen by central processing unit.
The using method of described CCD product automatic detection device, comprises the steps: 1) measured product is placed on tool; 2) press reset button, make X-axis assembly, Y-axis assembly, Z axis assembly and R turning axle get back to initial point; 3) press start button, camera is taken pictures and captures the section difference of select location on product according to the program of setting and be presented in touch screen after changing; 4) equipment automatic decision measured value OK/NG, R turning axle drives tool and measured product to rotate and gets back to initial point; 5) taken off by measured product, OK is placed on certified products district, and NG is placed on NonConforming Parts Area; 6) if measuring process meets accident, tri-colour LED is reported to the police, and press scram button, equipment is shut down, initial point got back to by Z axis assembly.
Compared with prior art, the invention has the beneficial effects as follows:
The present invention adopts CCD intelligent vision system, measuring accuracy can be accurate to 0.001mm, simple to operate, only need press start button and reset button can realize whole measuring process, save time, it is non-cpntact measurement, decrease the surface damage of workpiece when measuring, ensure product quality, the present invention has autoscan, high resolving power, high sensitivity and rational in infrastructure, pixel crawl position characteristic accurately, workpiece size on-line checkingi can be widely used in, reduce the source producing systematic error.
Accompanying drawing explanation
Fig. 1 is front view of the present invention.
Fig. 2 is vertical view of the present invention.
Fig. 3 is structural representation of the present invention.
In figure: 1-electric control cabinet; 2-roller; 3-leg; 4-equipment housing; 5-X shaft assembly; 6-Y shaft assembly; 7-Z shaft assembly; 8-CCD intelligent vision system; 9-tool; 10-R turning axle; 11-tri-colour LED; 12-touch screen; 13-reset button; 14-start button; 15-scram button.
Embodiment
Be described in more detail below in conjunction with the technical scheme of embodiment to this patent.
Refer to Fig. 1-3, a kind of CCD product automatic detection device, comprise electric control cabinet 1, roller 2, leg 3, equipment housing 4, X-axis assembly 5, Y-axis assembly 6, Z axis assembly 7, CCD intelligent vision system 8, tool 9 and R turning axle 10, electric control cabinet 1 is placed on the ground by roller 2 and leg 3, equipment comes shift position by roller 2, equipment housing 4 is arranged on electric control cabinet 1, the upper left position of equipment housing 4 is provided with tri-colour LED 11, report to the police when tri-colour LED 11 meets accident in measuring process, equipment housing 4 on the right side of tri-colour LED 11 is provided with touch screen 12, measuring the product size obtained is presented in touch screen 12, equipment housing 4 on the right side of touch screen 12 is provided with successively reset button 13 and start button 14, press reset button 13 and can make X-axis assembly 5, Y-axis assembly 6, Z axis assembly 7 and R turning axle 10 all get back to initial point, press start button 14 systems to start to measure, the lower right-hand side position of equipment housing 4 is provided with scram button 15, pressing scram button 15 makes equipment shut down, X-axis assembly 5, Y-axis assembly 6, Z axis assembly 7, CCD intelligent vision system 8, it is inner that tool 9 and R turning axle 10 are installed in equipment housing 4, R turning axle 10 is arranged on the top of electric control cabinet 1, tool 9 is arranged on the top of R turning axle 10, Z axis assembly 7 is arranged on the R turning axle 10 at tool 9 rear, CCD intelligent vision system 8 is arranged on Z axis assembly 7 by slide block, CCD intelligent vision system 8 is slided up and down by Z axis assembly, CCD intelligent vision system 8 comprises camera, signal transmitting apparatus and central processing unit, the light signal of crawl is transferred to central processing unit by signal transmitting apparatus by camera, light signal is converted to measurement size and is shown by touch screen 12 by central processing unit, touch screen 12 can be taken pictures at camera and switch between the section difference interface captured, handled easily personal observations and record, Z axis assembly 7 is arranged on X-axis assembly 5 by slide block, Z axis assembly 7 is horizontally slipped by X-axis assembly 5, X-axis assembly 5 is arranged on Y-axis assembly 6 by slide block, X-axis assembly 5 carries out slide anteroposterior by Y-axis assembly 6.
The using method of CCD product automatic detection device, comprises the steps: 1) measured product is placed on tool 9; 2) press reset button 13, make X-axis assembly 5, Y-axis assembly 6, Z axis assembly 7 and R turning axle 10 get back to initial point; 3) press start button 14, camera is taken pictures and captures the section difference of select location on product according to the program of setting and be presented in touch screen 12 after changing; 4) equipment automatic decision measured value OK/NG, R turning axle 10 drives tool 9 and measured product to rotate and gets back to initial point; 5) taken off by measured product, OK is placed on certified products district, and NG is placed on NonConforming Parts Area; 6) if measuring process meets accident, tri-colour LED 11 is reported to the police, and presses scram button 15, and equipment is shut down, and initial point got back to by Z axis assembly 7.
The present invention adopts CCD intelligent vision system 8, measuring accuracy can be accurate to 0.001mm, simple to operate, only need press start button 14 and reset button 13 can realize whole measuring process, save time, it is non-cpntact measurement, decrease the surface damage of workpiece when measuring, ensure product quality, the present invention has autoscan, high resolving power, high sensitivity and rational in infrastructure, pixel crawl position characteristic accurately, workpiece size on-line checkingi can be widely used in, reduce the source producing systematic error.
Above the better embodiment of this patent is explained in detail, but this patent is not limited to above-mentioned embodiment, in the ken that one skilled in the relevant art possesses, various change can also be made under the prerequisite not departing from this patent aim.
Claims (3)
1. a CCD product automatic detection device, comprise electric control cabinet (1), roller (2), leg (3), equipment housing (4), X-axis assembly (5), Y-axis assembly (6), Z axis assembly (7), CCD intelligent vision system (8), tool (9) and R turning axle (10), it is characterized in that, described electric control cabinet (1) is placed on the ground by roller (2) and leg (3), described equipment housing (4) is arranged on electric control cabinet (1), the upper left position of equipment housing (4) is provided with tri-colour LED (11), the equipment housing (4) on tri-colour LED (11) right side is provided with touch screen (12), the equipment housing (4) on touch screen (12) right side is provided with reset button (13) and start button (14) successively, the lower right-hand side position of described equipment housing (4) is provided with scram button (15), described X-axis assembly (5), Y-axis assembly (6), Z axis assembly (7), CCD intelligent vision system (8), it is inner that tool (9) and R turning axle (10) are installed in equipment housing (4), described R turning axle (10) is arranged on the top of electric control cabinet (1), described tool (9) is arranged on the top of R turning axle (10), described Z axis assembly (7) is arranged on the R turning axle (10) at tool (9) rear, described CCD intelligent vision system (8) is arranged on Z axis assembly (7) by slide block, described Z axis assembly (7) is arranged on X-axis assembly (5) by slide block, describedly to be installed on Y-axis assembly (6) by slide block at X-axis assembly (5).
2. CCD product automatic detection device according to claim 1, it is characterized in that, described CCD intelligent vision system (8) comprises camera, signal transmitting apparatus and central processing unit, the light signal of crawl is transferred to central processing unit by signal transmitting apparatus by camera, and light signal is converted to measurement size and is shown by touch screen (12) by central processing unit.
3., according to a using method for the CCD product automatic detection device one of claim 1-2 Suo Shu, it is characterized in that, comprise the steps: 1) measured product is placed on tool (9); 2) press reset button (13), make X-axis assembly (5), Y-axis assembly (6), Z axis assembly (7) and R turning axle (10) get back to initial point; 3) press start button (14), camera is taken pictures and captures the section difference of select location on product according to the program of setting and be presented in touch screen (12) after changing; 4) equipment automatic decision measured value OK/NG, R turning axle (10) drives tool (9) and measured product to rotate and gets back to initial point; 5) taken off by measured product, OK is placed on certified products district, and NG is placed on NonConforming Parts Area; 6) if measuring process meets accident, tri-colour LED (11) is reported to the police, and press scram button (15), equipment is shut down, initial point got back to by Z axis assembly (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410626486.XA CN104296662A (en) | 2014-11-10 | 2014-11-10 | Automatic CCD product detecting device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410626486.XA CN104296662A (en) | 2014-11-10 | 2014-11-10 | Automatic CCD product detecting device |
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| CN104296662A true CN104296662A (en) | 2015-01-21 |
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| CN201410626486.XA Pending CN104296662A (en) | 2014-11-10 | 2014-11-10 | Automatic CCD product detecting device |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104950492A (en) * | 2015-07-09 | 2015-09-30 | 成都天奥测控技术有限公司 | Automatic LCD screen defect detection system |
| CN105444795A (en) * | 2015-12-25 | 2016-03-30 | 海宁市引领知识产权咨询服务有限公司 | Novel outer cover of electromechanical detection equipment |
| CN107144220A (en) * | 2017-06-10 | 2017-09-08 | 苏州康鸿智能装备股份有限公司 | A kind of dot laser measuring table |
| CN108572309A (en) * | 2017-03-10 | 2018-09-25 | 宁波品赫自动化有限公司 | A kind of automated test device |
| CN109269402A (en) * | 2017-07-17 | 2019-01-25 | 天津玛特检测设备有限公司 | The detection system of view-based access control model measurement |
| CN111331560A (en) * | 2020-02-13 | 2020-06-26 | 江苏宜润智能装备产业创新研究院有限公司 | Portable digital detection workstation |
| CN114199871A (en) * | 2021-12-10 | 2022-03-18 | 东莞市运泰自动化科技有限公司 | Vehicle button mixing recognition device |
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| JP2009264799A (en) * | 2008-04-22 | 2009-11-12 | Canon Inc | Measurement apparatus, exposure apparatus, and device method for manufacturing |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104950492A (en) * | 2015-07-09 | 2015-09-30 | 成都天奥测控技术有限公司 | Automatic LCD screen defect detection system |
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| CN105444795A (en) * | 2015-12-25 | 2016-03-30 | 海宁市引领知识产权咨询服务有限公司 | Novel outer cover of electromechanical detection equipment |
| CN108572309A (en) * | 2017-03-10 | 2018-09-25 | 宁波品赫自动化有限公司 | A kind of automated test device |
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| CN111331560A (en) * | 2020-02-13 | 2020-06-26 | 江苏宜润智能装备产业创新研究院有限公司 | Portable digital detection workstation |
| CN114199871A (en) * | 2021-12-10 | 2022-03-18 | 东莞市运泰自动化科技有限公司 | Vehicle button mixing recognition device |
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Application publication date: 20150121 |
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