CN111331560A - Portable digital detection workstation - Google Patents
Portable digital detection workstation Download PDFInfo
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- CN111331560A CN111331560A CN202010090490.4A CN202010090490A CN111331560A CN 111331560 A CN111331560 A CN 111331560A CN 202010090490 A CN202010090490 A CN 202010090490A CN 111331560 A CN111331560 A CN 111331560A
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- 238000001514 detection method Methods 0.000 title claims abstract description 75
- 238000000034 method Methods 0.000 claims abstract description 8
- 230000008569 process Effects 0.000 claims abstract description 8
- 238000005259 measurement Methods 0.000 claims abstract description 6
- 238000004519 manufacturing process Methods 0.000 claims description 26
- 238000007689 inspection Methods 0.000 claims description 8
- 229910000838 Al alloy Inorganic materials 0.000 claims description 6
- 238000005286 illumination Methods 0.000 claims description 5
- 238000010276 construction Methods 0.000 claims description 2
- 239000006185 dispersion Substances 0.000 abstract description 2
- 230000004888 barrier function Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 210000000056 organ Anatomy 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H1/00—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
- B25H1/02—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby of table type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H5/00—Tool, instrument or work supports or storage means used in association with vehicles; Workers' supports, e.g. mechanics' creepers
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K7/00—Methods or arrangements for sensing record carriers, e.g. for reading patterns
- G06K7/10—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation
- G06K7/10544—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation by scanning of the records by radiation in the optical part of the electromagnetic spectrum
- G06K7/10821—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation by scanning of the records by radiation in the optical part of the electromagnetic spectrum further details of bar or optical code scanning devices
- G06K7/10861—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation by scanning of the records by radiation in the optical part of the electromagnetic spectrum further details of bar or optical code scanning devices sensing of data fields affixed to objects or articles, e.g. coded labels
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- Engineering & Computer Science (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Health & Medical Sciences (AREA)
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- Artificial Intelligence (AREA)
- Computer Vision & Pattern Recognition (AREA)
- Theoretical Computer Science (AREA)
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Abstract
The invention belongs to the field of automatic intelligent equipment and digital measurement, in particular to a mobile digital detection workstation; the intelligent code scanning device comprises a movable rack, intelligent detection equipment, an interface module, a code scanning instrument, a digital billboard, an alarm module, a lighting system, an electric control system and a central control machine; the invention integrates product detection, data acquisition and analysis and digital moving stations, and solves the problems of dispersion, inconvenient station movement, low working efficiency and large precision error of the traditional detection process.
Description
Technical Field
The invention relates to the field of automatic intelligent equipment and digital measurement, in particular to a mobile digital detection workstation.
Background
Since the introduction of the german industry 4.0 concept, global manufacturing has gradually entered the intelligent era. Intelligent factories, intelligent production and intelligent logistics are the three most important topics. Therefore, in the detection industry, in order to meet different product requirements of customers, enterprises develop small-batch customized and intelligent solutions to become trends. And requires the realization of rapidness, high efficiency and precision in the production process. At present, the detection field mostly adopts multi-station manual detection for detection process control, and the measurement detection tool is troublesome to move among stations. Such a mode is inefficient, has large accuracy errors, and is labor-intensive. In the intelligent manufacturing era, the competitiveness of the enterprise is undoubtedly reduced, and the enterprise becomes a barrier to rapid development.
The mobile digital detection workstation can perfectly integrate automatic intelligent detection equipment, manual detection equipment, a product data acquisition and analysis system, an electronic billboard system and a digital mobile station into a whole, and realizes man-machine interactive digital automatic detection on the premise of intelligent production. The working efficiency and the operation precision can be greatly improved. The problems that the detection stations are not concentrated, the stations are inconvenient to move, the detection precision is low, the working efficiency is low and the like in the prior art are solved.
Disclosure of Invention
Aiming at the problems, the invention provides a mobile digital detection workstation, which improves the working efficiency and the operation precision. The problems that the detection stations are not concentrated, the stations are inconvenient to move, the detection precision is low, the working efficiency is low and the like in the prior art are solved.
In order to achieve the purpose, the specific technical scheme of the invention is as follows: a mobile digital detection workstation comprises a mobile frame, intelligent detection equipment, an interface module, a code scanner, a digital billboard, an alarm module, a lighting system, an electrical control system and a central control machine; the mobile rack is used for installing and fixing other modules of the digital detection workstation; the illumination system is arranged at the top of the bracket, is connected with the electrical control system through a cable and is used for providing illumination for the detection process in the environment with poor light; the interface module comprises a power supply panel and a network interface, is integrated right in front of the operating platform and is installed on the bracket, and the power supply panel is used for supplying power to external equipment; the network interface is used for connecting the central control machine and the intelligent detection equipment; the alarm module is arranged above the bracket, consists of a warning lamp and a buzzer, is connected with the central control machine through a cable, and is used for giving an alarm when detecting the fault of the equipment system; the digital billboard is connected with the central control machine through a data line, is arranged on the bracket and is positioned right in front of the operating platform, is used for replacing the traditional paper production task book, sharing production information and progress, and is also used for issuing a production plan to each workstation in time, grasping the yield data of each production line in real time, counting and analyzing the production efficiency, and realizing the interchange and sharing of data; the central control machine consists of a PC (personal computer) and is used for collecting, analyzing and storing data, a PC main body is arranged in an electric box at the bottom of the rack, and a keyboard and mouse display is arranged on a cantilever bracket at the left side of the rack; the code scanning instrument is connected with the central control machine through a cable and is used for scanning the bar code of the workpiece to identify the serial number of the product to be detected; the electrical control system is arranged in an electrical box and used for driving and controlling equipment to operate and providing electric energy; the intelligent detection equipment is placed on the operating platform, is connected with the central control machine through a cable and is used for automatically detecting products to be detected, and different products to be detected correspond to different digital detection equipment.
Further, the mobile rack comprises an electric box, an operation table, a mobile device and a bracket; the electric box adopts an aluminum alloy frame structure and is used for mounting an electric control system; the operating console is arranged on the electrical box and is used for placing digital detection equipment, a manual detection tool, a plurality of parts to be detected in appearance and various measuring tools required to be used for measurement; the mobile device consists of 4 universal wheels, is arranged at the bottom of the electric box and is used for facilitating the movement of the mobile digital detection workstation; the support adopts aluminum alloy frame construction for install get electric/digital interface, sweep yard equipment, digital billboard, alarm system, lighting system.
Furthermore, the intelligent detection equipment has the advantage that different products to be detected correspond to different intelligent detection equipment.
Further, the detection flow of the workpiece to be detected is as follows: switching on a power supply and starting a system; determining the production capacity according to the production data of the electronic billboard; placing a workpiece to be detected on digital detection equipment; the central control machine is used for controlling the intelligent detection equipment to finish automatic detection on the workpiece to be detected, and the acquisition and analysis of workpiece data are finished; and taking down the workpiece, and detecting the next workpiece to be detected until the detection of all the workpieces to be detected is finished.
Compared with the prior art, the invention adopts the mobile intelligent detection equipment to integrate the product detection, the data acquisition and analysis, the electronic billboard and the digital mobile station, and solves the problems of dispersion, inconvenient station movement, low working efficiency and large precision error of the traditional detection process.
Drawings
FIG. 1 is a schematic diagram of the mobile digital inspection workstation of the present invention.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and specific embodiments, it should be noted that the technical solutions and design principles of the present invention are described in detail below only with one optimized technical solution, but the scope of the present invention is not limited thereto.
The present invention is not limited to the above-described embodiments, and any obvious improvements, substitutions or modifications can be made by those skilled in the art without departing from the spirit of the present invention.
As shown in fig. 1, a mobile digital detection workstation comprises a mobile frame, an intelligent detection device, an interface module, a code scanner, a digital billboard, an alarm module, a lighting system, an electrical control system and a central control unit. Wherein,
the movable rack consists of an electric box, an operation table, a moving device and a bracket, wherein the electric box adopts an aluminum alloy frame structure and is used for installing an electric control system; the operating platform is arranged on the electrical box and used for placing digital detection equipment, a manual detection tool, a plurality of parts to be detected in appearance and various measuring tools required to be used for measurement; the moving device consists of 4 universal wheels, is arranged at the bottom of the electric box and is used for facilitating the movement of the mobile digital detection workstation; the support adopts an aluminum alloy frame structure and is used for installing a power taking/digital interface, a code scanning device, a digital billboard, an alarm system and an illumination system.
The lighting system is arranged on the top of the bracket, is connected with the electrical control system through a cable and is used for providing lighting for the detection process in the environment with poor light.
The interface module comprises a power supply panel and a network cable interface, is integrated right in front of the operating platform and is installed on the bracket, and the power supply panel is used for supplying power to external equipment; the network cable interface is used for connecting the central control machine and the automatic detection tool.
Alarm module installs in the support top, comprises warning light and bee calling organ, links to each other with well accuse machine through the cable for report to the police when detecting equipment system trouble.
The digital billboard is connected with the central control machine through a data line, is installed on the support and is positioned right in front of the operating platform, is used for replacing the traditional paper production task book, sharing production information and progress, and is also used for issuing a production plan to each workstation in time, mastering the yield data of each production line in real time, counting and analyzing the production efficiency, and realizing the interchange and sharing of data.
The central control machine consists of a PC (personal computer) and is used for collecting, analyzing and storing data, a PC main body is arranged in an electric box at the bottom of the rack, and a keyboard and mouse display is arranged on a cantilever bracket at the left side of the rack.
The code scanning instrument is connected with the central control machine through a cable and is used for scanning the bar code of the workpiece to identify the serial number of the product to be detected.
The electrical control system is installed in the electrical box and is used for driving and controlling equipment to operate and providing electric energy.
The intelligent detection equipment is placed on the operating platform, is connected with the central control machine through a cable and is used for automatically detecting products to be detected, and different products to be detected correspond to different digital detection equipment.
The detection process of the mobile digital detection workstation based on the invention is as follows: switching on a power supply and starting a system; determining the production capacity according to the production data of the electronic billboard; placing a workpiece to be detected on digital detection equipment; the central control machine is used for controlling the intelligent detection equipment to finish automatic detection on the workpiece to be detected, finishing acquisition and analysis of workpiece data, and displaying and judging whether the workpiece is qualified or not through a software interface in real time. The data is automatically stored in a central control machine and is used for generating reports of various types according to requirements; and taking down the workpiece, and detecting the next workpiece to be detected until the detection of all the workpieces to be detected is finished.
The detection process of the workpiece to be detected can be completed by being completely integrated on one digital detection workstation, and the detection process is digital and intelligent. Besides, the workstation can meet the manual detection requirement, and automatic input of workpiece detection data is realized by using a wireless measuring tool. The workstation is flexible to move, compact in structure and can be randomly placed in any reasonable area of a workshop.
Claims (4)
1. A mobile digital detection workstation is characterized by comprising a mobile frame, intelligent detection equipment, an interface module, a code scanner, a digital billboard, an alarm module, a lighting system, an electrical control system and a central control machine; the mobile rack is used for installing and fixing other modules of the digital detection workstation; the illumination system is arranged at the top of the bracket, is connected with the electrical control system through a cable and is used for providing illumination for the detection process in the environment with poor light; the interface module comprises a power supply panel and a network interface, is integrated right in front of the operating platform and is installed on the bracket, and the power supply panel is used for supplying power to external equipment; the network interface is used for connecting the central control machine and the intelligent detection equipment; the alarm module is arranged above the bracket, consists of a warning lamp and a buzzer, is connected with the central control machine through a cable, and is used for giving an alarm when detecting the fault of the equipment system; the digital billboard is connected with the central control machine through a data line, is arranged on the bracket and is positioned right in front of the operating platform, is used for replacing the traditional paper production task book, sharing production information and progress, and is also used for issuing a production plan to each workstation in time, grasping the yield data of each production line in real time, counting and analyzing the production efficiency, and realizing the interchange and sharing of data; the central control machine consists of a PC (personal computer) and is used for collecting, analyzing and storing data, a PC main body is arranged in an electric box at the bottom of the rack, and a keyboard, a mouse and a display are arranged on a cantilever bracket at the left side of the rack; the code scanning instrument is connected with the central control machine through a cable and is used for scanning the bar code of the workpiece to identify the serial number of the product to be detected; the electrical control system is arranged in an electrical box and used for driving and controlling equipment to operate and providing electric energy; the intelligent detection equipment is placed on the operating platform, is connected with the central control machine through a cable and is used for automatically detecting products to be detected, and different products to be detected correspond to different digital detection equipment.
2. The mobile digital inspection workstation of claim 1 wherein said mobile housing comprises an electrical enclosure, a console, a mobile device and a stand; the electric box adopts an aluminum alloy frame structure and is used for mounting an electric control system; the operating console is arranged on the electrical box and is used for placing digital detection equipment, a manual detection tool, a plurality of parts to be detected in appearance and various measuring tools required to be used for measurement; the mobile device consists of 4 universal wheels, is arranged at the bottom of the electric box and is used for facilitating the movement of the mobile digital detection workstation; the support adopts aluminum alloy frame construction for install get electric/digital interface, sweep yard equipment, digital billboard, alarm system, lighting system.
3. The mobile digital inspection workstation of claim 1 wherein different products under inspection correspond to different intelligent inspection equipment.
4. The mobile digital inspection workstation of claim 1, wherein the inspection of the workpiece under inspection is performed by: switching on a power supply, starting a system, and determining the production capacity according to the production data of the electronic billboard; placing a workpiece to be detected on digital detection equipment; the central control machine is used for controlling the intelligent detection equipment to finish automatic detection on the workpiece to be detected, and the acquisition and analysis of workpiece data are finished; and taking down the workpiece, and detecting the next workpiece to be detected until the detection of all the workpieces to be detected is finished.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010090490.4A CN111331560A (en) | 2020-02-13 | 2020-02-13 | Portable digital detection workstation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010090490.4A CN111331560A (en) | 2020-02-13 | 2020-02-13 | Portable digital detection workstation |
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| Publication Number | Publication Date |
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| CN111331560A true CN111331560A (en) | 2020-06-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010090490.4A Pending CN111331560A (en) | 2020-02-13 | 2020-02-13 | Portable digital detection workstation |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113028942A (en) * | 2021-02-03 | 2021-06-25 | 浙江富安莱科技有限公司 | Intelligent patrol vehicle |
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2020
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| TW200709083A (en) * | 2005-08-26 | 2007-03-01 | Cheng Uei Prec Ind Co Ltd | A statistics and management method of products of a flow production line |
| CN104296662A (en) * | 2014-11-10 | 2015-01-21 | 竹昌精密冲压件(上海)有限公司 | Automatic CCD product detecting device |
| CN104463452A (en) * | 2014-11-29 | 2015-03-25 | 中山市铧禧电子科技有限公司 | Management method of production management system |
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Application publication date: 20200626 |