CN102602562A - Packaged washing powder finished product distribution device based on automatic control system - Google Patents
Packaged washing powder finished product distribution device based on automatic control system Download PDFInfo
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- CN102602562A CN102602562A CN2012100930285A CN201210093028A CN102602562A CN 102602562 A CN102602562 A CN 102602562A CN 2012100930285 A CN2012100930285 A CN 2012100930285A CN 201210093028 A CN201210093028 A CN 201210093028A CN 102602562 A CN102602562 A CN 102602562A
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Abstract
The invention relates to a packaged washing powder finished product distribution device based on an automatic control system, which comprises a controller, a feeding mechanism, a fixed belt conveyor, a movable belt conveyor and a powder packaging bin group, wherein the feeding mechanism, the fixed belt conveyor, the movable belt conveyor and the powder packaging bin group are connected with the controller, the powder packaging bin group comprises at least one powder packaging bin, and a first powder level sensor arranged in each powder packaging bin is connected with the controller. The device realizes automation of a packaged washing powder finished product distribution process, so that on one hand, labor force quantity for onsite operation is decreased, and production cost is saved, and on the other hand, the powder distribution process is more accurate and rapid, and production efficiency is improved. Temporary storage hoppers integrating electronically-controlled switches are arranged at the ends of the movable belt conveyor, so that washing powder cannot drop from a gap between each two adjacent powder packaging bins during movement of the belt conveyor, dust pollution of a packaged washing powder finished product distribution site is greatly reduced, and the work environment is optimized.
Description
Technical field
The present invention relates to a kind of washing-powder packing finished product distributing equipment, belong to the laundry soap powder production technical field, more specifically, relate to a kind of washing-powder packing finished product distribution device based on robot control system(RCS).
Background technology
The tradition washing-powder packing becomes article dispensing system all to adopt artificial on-site manual to control realization; This system requirements scene is controlled the continuous observation of personnel and is respectively packed powder storehouse material level; And according to of the reinforced action of each powder storehouse material level situation control movable belt conveyer to the packed powder storehouse; But the problem that existing system exists has: the level monitoring in packed powder storehouse and reinforced process are controlled completion by artificial scene, and the labour intensity that the scene is controlled is bigger; In addition, in the existing installation, laundry soap powder gets into the packed powder storehouse by the load-transfer device end of movable belt conveyer, and this makes laundry soap powder in the movable belt conveyer moves around process, be easy to from the load-transfer device two ends blanking to leak powder and cause on-the-spot dust pollution; Simultaneously, existing system can not guarantee that each packed powder storehouse in time is assigned to suitable laundry soap powder amount, makes the system assignment inefficiency.
Summary of the invention
The object of the invention overcomes the deficiency of prior art exactly, and a kind of washing-powder packing finished product distribution device based on robot control system(RCS) is provided, and this distribution device makes washing-powder packing finished product assigning process realize automation, has reduced human cost.
In order to achieve the above object, adopt following technical scheme:
A kind of washing-powder packing finished product distribution device based on robot control system(RCS) comprises successively bonded assembly supplied materials mechanism, fixing band conveyor, movable belt conveyer and packed powder storehouse group; Also comprise controller, said supplied materials mechanism, fixing band conveyor, the movable belt conveyer links to each other with controller with packed powder storehouse group; Said packed powder storehouse group comprises a packed powder storehouse at least; Said packed powder is provided with first level sensor in the storehouse, and said first level sensor links to each other with controller, wherein:
Supplied materials mechanism is used for carrying laundry soap powder to fixing band conveyor;
Fixedly band conveyor is arranged at supplied materials mechanism below, is used for to movable belt conveyor delivery laundry soap powder;
The movable belt conveyer is arranged at fixedly band conveyor below, is used for carrying laundry soap powder to packed powder storehouse group.
Further; Also comprise and be used for transition powder storehouse that the laundry soap powder course of conveying is cushioned; Said supplied materials mechanism comprises belt conveyor, and the inlet point in said transition powder storehouse is arranged at belt conveyor blanking position, and an end of the load-transfer device of said fixedly band conveyor is positioned at the discharging opening place in transition powder storehouse.
Further, said transition powder is provided with second level sensor in the storehouse, and said second level sensor links to each other with controller.
Again further, said movable belt conveyer comprises matrix, and said matrix is provided with the closed load-transfer device of head and the tail, and said matrix also is provided with temporary bucket at the end position of load-transfer device.
Also further, the quantity of said temporary bucket is 2, and the bottom of said temporary bucket is provided with the electric-controlled switch that is used to open and close temporary bucket, and said electric-controlled switch links to each other with controller.
As a kind of specific embodiment, said second level sensor is provided with plural probe in transition powder storehouse, and the level attitude of said probe is different, and said second level sensor is provided with read-out.
As a kind of specific embodiment, said first level sensor is the continuous material level sensor, links to each other with first level sensor to be provided with in the alarm switch of buying securities with all one's capital, hole capital after selling all securities alarm switch and the material level read out instrument one or more.
As a kind of specific embodiment, linking to each other with controller also is provided with man-machine interface.
Compared with prior art, beneficial effect of the present invention is:
Configuration Control Unit on the basis of existing equipment; Make washing-powder packing finished product assigning process realize automation, reduced the quantity of labour force of execute-in-place on the one hand, practiced thrift productive costs; Make the laundry soap powder assigning process more accurately with quick on the other hand, improved production efficiency; Be integrated with the temporary bucket of electric-controlled switch in the setting of band conveyor end position; Make that laundry soap powder can not drop from the gap in adjacent packed powder storehouse in the band conveyor moving process; Significantly reduce the washing-powder packing finished product and distributed on-the-spot dust pollution, optimized working environment.
Description of drawings
Fig. 1 is the high-level schematic functional block diagram of the washing-powder packing finished product distribution device based on robot control system(RCS) according to the invention.
Fig. 2 is the structural representation of the washing-powder packing finished product distribution device based on robot control system(RCS) according to the invention.
Fig. 3 is the transition powder chamber structure scheme drawing of the washing-powder packing finished product distribution device based on robot control system(RCS) according to the invention.
Fig. 4 is the movable belt conveyor construction scheme drawing of the washing-powder packing finished product distribution device based on robot control system(RCS) according to the invention.
Fig. 5 is the packed powder chamber structure scheme drawing of the washing-powder packing finished product distribution device based on robot control system(RCS) according to the invention.
Among the figure:
1: band conveyor; 11: belt conveyor; 2: transition powder storehouse; 21: the second material sensors; 211: probe; 3: fixing band conveyor; 4: the movable belt conveyer; 41: temporary bucket; The 42-electric-controlled switch; 43: matrix; The 44-load-transfer device; The 45-roller; 5: packed powder storehouse group, 51: the packed powder storehouse; The 511-first material sensor; 512-material level read out instrument; 6: man-machine interface; 7: controller.
The specific embodiment
Referring to accompanying drawing and specific embodiment, the present invention is further specified:
Referring to Fig. 1～Fig. 3, a kind of washing-powder packing finished product distribution device, supplied materials mechanism 1, fixing band conveyor 3 based on robot control system(RCS); Movable belt conveyer 4 and packed powder storehouse group 5 also comprise controller 7, said supplied materials mechanism 1, fixing band conveyor 3; Movable belt conveyer 4 links to each other with controller 7 with packed powder storehouse group 5, and said packed powder storehouse group 5 comprises a packed powder storehouse 51 at least, is provided with first level sensor 511 in the said packed powder storehouse 51; Said first level sensor 511 links to each other with controller 7; Its middle controller 7 can be PLC, industrial computer or PC, is used to totally control, and supplied materials mechanism 1 is used for carrying laundry soap powder to fixing band conveyor 3; Fixedly band conveyor 3 is arranged at supplied materials mechanism 1 below; Be used for carrying laundry soap powder to movable belt conveyer 4, movable belt conveyer 4 is arranged at fixedly band conveyor 3 belows, is used for carrying laundry soap powder to packed powder storehouse group 5.
Washing-powder packing finished product distribution device described in the present embodiment also comprises and is used for transition powder storehouse 2 that the laundry soap powder course of conveying is cushioned; Said supplied materials mechanism 1 comprises belt conveyor 11; The inlet point in said transition powder storehouse 2 is arranged at belt conveyor 11 blanking positions; One end of the load-transfer device 44 of said fixedly band conveyor 3 is positioned at the discharging opening place in transition powder storehouse 2, is provided with second level sensor 21 in the said transition powder storehouse 2, and said second level sensor 21 links to each other with controller 7.Said movable belt conveyer comprises matrix 43, and matrix 43 is provided with the closed load-transfer device 44 of head and the tail, and said matrix 43 also is provided with temporary bucket 41 at the end position of load-transfer device 44; The quantity of said temporary bucket 41 is 2, and it is provided with the electric-controlled switch 42 that is used to open and close temporary bucket 41 in the bottom, and said electric-controlled switch 42 links to each other with controller 7; Said second level sensor 21 is provided with plural probe 211 in transition powder storehouse 2; The level height of said probe 211 is different, and in the present embodiment, the quantity of probe 211 is 4; Second level sensor 21 can be realized the level Four material-height exploring, also is provided with read-out on said second level sensor 21.In addition; Above-mentioned first level sensor 511 is the continuous material level sensor; Link to each other with first level sensor 511 and to be provided with buy securities with all one's capital alarm switch and hole capital after selling all securities alarm switch; Alarm switch can be set to the mode that sound, light or acousto-optic combine, for the information interaction of realization and controller 7, linking to each other with controller 7 also is provided with man-machine interface 6 to carry out man-machine interaction.
Based on said modules and structure, the working process and the principle of the washing-powder packing finished product distribution device based on robot control system(RCS) according to the invention are following:
Supplied materials mechanism 1 will produce good laundry soap powder and be sent to transition powder storehouse 2 and discharged with a metastable speed by the discharging opening in transition powder storehouse 2 through on it belt conveyor 11 is set, this part laundry soap powder via fixing band conveyor 3 and movable belt conveyer 4 backs final arrive to pack feed bin group 5 places and be dispensed into each pack feed bin 51.Wherein fixedly the delivery speed of band conveyor 3 is two grades of 1m/s and 0.5m/s; Its speed stage rotates with the load-transfer device of movable belt conveyer 4 44 respectively or stops correspondingly, and the matrix of movable conveyor 4 is provided with roller 45, and said roller 45 support movable conveyers 4 are done motion of translation in orbit; The walking variable frequency control of this movable conveyor 4; Its speed of travel scope is 0.05-2m/s, and when movable conveyor 4 arrived the assigned address that matches with packing feed bin 5, controller 7 instruction electric-controlled switch 42 when instruction load-transfer device 44 rotates was opened; Then laundry soap powder gets into packing feed bin 51 via temporary bucket 41; The rotation Frequency Converter Control of load-transfer device 44, the running velocity of load-transfer device 44 are 0.1-2m/S, do in the motion of translation process at movable conveyor 4; Controller 7 instruction electric-controlled switchs 42 are closed, and avoid the laundry soap powder space between the adjacent packed powder storehouse 5 of dropping.
In said process; The issue of the collection of signal, calculating and instruction is accomplished by controller 7; The material level in first level sensor and 21 pairs of packed powder storehouses of second level sensor is monitored and monitored results is fed back to controller 7; Then controller 7 carries out shift action or reinforced (driving load-transfer device 44) according to the information command movable belt conveyer 4 of first level sensor 511; Suitably adjust according to the information of second level sensor 21 supplied materials mechanism 1 belt conveyor 11 speed so that the laundry soap powder in the transition powder storehouse 2 keep within limits; In said process, operating personal can in time be understood the material level situation in packed powder storehouse 51 through the prompting of the demonstration that is arranged at the material read out instrument 512 on the packed powder storehouse 51 and the alarm switch of buying securities with all one's capital, hole capital after selling all securities alarm switch.
In order to reach the purpose of information centralized and unified management; With can show the level Four material level of second sensor 21, the fixing operation scheme of band conveyor 3 on the man-machine interface 6 that controller 7 links to each other; The material level information in each packed powder storehouse 51 in the position of movable belt conveyer 4 and the packed powder storehouse group 5; Through be provided with on the man-machine interface 6 with the cooresponding manual operation key of above-mentioned display items, operating personal can long-range issuing command.
Should be appreciated that; The content that above specific embodiment is announced is merely part preferred version of the present invention; Every based on technical scheme of the present invention, technical spirit according to the invention, belong to those skilled in the art and need not to carry out the enforcement that creative work can obtain and all should belong to protection scope of the present invention.
Claims (8)
1. washing-powder packing finished product distribution device based on robot control system(RCS) comprises successively bonded assembly supplied materials mechanism, fixing band conveyor, movable belt conveyer and packed powder storehouse group; It is characterized in that; Also comprise controller, said supplied materials mechanism, fixing band conveyor, the movable belt conveyer links to each other with controller with packed powder storehouse group; Said packed powder storehouse group comprises a packed powder storehouse at least; Said packed powder is provided with first level sensor in the storehouse, and said first level sensor links to each other with controller, wherein:
Supplied materials mechanism is used for carrying laundry soap powder to fixing band conveyor;
Fixedly band conveyor is arranged at supplied materials mechanism below, is used for to movable belt conveyor delivery laundry soap powder;
The movable belt conveyer is arranged at fixedly band conveyor below, is used for carrying laundry soap powder to packed powder storehouse group.
2. the washing-powder packing finished product distribution device based on robot control system(RCS) as claimed in claim 1; It is characterized in that; Also comprise and be used for transition powder storehouse that the laundry soap powder course of conveying is cushioned; Said supplied materials mechanism comprises belt conveyor, and the inlet point in said transition powder storehouse is arranged at belt conveyor blanking position, and an end of the load-transfer device of said fixedly band conveyor is positioned at the discharging opening place in transition powder storehouse.
3. the washing-powder packing finished product distribution device based on robot control system(RCS) as claimed in claim 2 is characterized in that said transition powder is provided with second level sensor in the storehouse, and said second level sensor links to each other with controller.
4. the washing-powder packing finished product distribution device based on robot control system(RCS) as claimed in claim 3; It is characterized in that; Said movable belt conveyer comprises matrix, and said matrix is provided with the closed load-transfer device of head and the tail, and said matrix also is provided with temporary bucket at the end position of load-transfer device.
5. the washing-powder packing finished product distribution device based on robot control system(RCS) as claimed in claim 4; It is characterized in that; The quantity of said temporary bucket is 2, and the bottom of said temporary bucket is provided with the electric-controlled switch that is used to open and close temporary bucket, and said electric-controlled switch links to each other with controller.
6. the washing-powder packing finished product distribution device based on robot control system(RCS) as claimed in claim 3; It is characterized in that; Said second level sensor is provided with plural probe in transition powder storehouse, the level attitude of said probe is different, and said second level sensor is provided with read-out.
7. like each described washing-powder packing finished product distribution device of claim 1-6 based on robot control system(RCS); It is characterized in that; Said first level sensor is the continuous material level sensor, links to each other with first level sensor to be provided with in the alarm switch of buying securities with all one's capital, hole capital after selling all securities alarm switch and the material level read out instrument one or more.
8. like each described washing-powder packing finished product distribution device of claim 1-6, it is characterized in that linking to each other with controller also is provided with man-machine interface based on robot control system(RCS).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210093028.5A CN102602562B (en) | 2012-03-31 | 2012-03-31 | Packaged washing powder finished product distribution device based on automatic control system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210093028.5A CN102602562B (en) | 2012-03-31 | 2012-03-31 | Packaged washing powder finished product distribution device based on automatic control system |
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| CN102602562A true CN102602562A (en) | 2012-07-25 |
| CN102602562B CN102602562B (en) | 2014-03-05 |
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Cited By (5)
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| CN104820374A (en) * | 2015-04-22 | 2015-08-05 | 南通理工学院 | Automatic feeding loading simulation system based on touch screen |
| CN106241420A (en) * | 2016-09-28 | 2016-12-21 | 江苏南大紫金科技有限公司 | Powder body feed production line board feed control system and control mode |
| CN107098176A (en) * | 2017-06-01 | 2017-08-29 | 佛山石湾鹰牌陶瓷有限公司 | A kind of feed system suitable for a variety of fabrics |
| CN109019069A (en) * | 2018-06-28 | 2018-12-18 | 常德科锐新材料科技有限公司 | A kind of supplied materials distributor and its distribution method |
| CN109059031A (en) * | 2018-08-08 | 2018-12-21 | 华电电力科学研究院有限公司 | A kind of biomass feeding system and its working method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109019069A (en) * | 2018-06-28 | 2018-12-18 | 常德科锐新材料科技有限公司 | A kind of supplied materials distributor and its distribution method |
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| CN109059031B (en) * | 2018-08-08 | 2024-04-19 | 华电电力科学研究院有限公司 | Biomass feeding system and working method thereof |
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| CN102602562B (en) | 2014-03-05 |
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