CN203698691U - Umbrella framework automatic packaging and automatic counting system - Google Patents

Umbrella framework automatic packaging and automatic counting system Download PDF

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Publication number
CN203698691U
CN203698691U CN201420016726.XU CN201420016726U CN203698691U CN 203698691 U CN203698691 U CN 203698691U CN 201420016726 U CN201420016726 U CN 201420016726U CN 203698691 U CN203698691 U CN 203698691U
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CN
China
Prior art keywords
umbrella frame
mouth
weighing
collecting box
bag
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201420016726.XU
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Chinese (zh)
Inventor
翁友德
张粮钢
俞成斌
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuxi City De Yu Automation Equipment Co Ltd
Original Assignee
Wuxi City De Yu Automation Equipment Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
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Priority to CN201420016726.XU priority Critical patent/CN203698691U/en
Application granted granted Critical
Publication of CN203698691U publication Critical patent/CN203698691U/en
Expired - Fee Related legal-status Critical Current
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Abstract

The utility model discloses an umbrella framework automatic packaging and automatic counting system which comprises a machine frame. The top of the machine frame is provided with a steel strip conveying mechanism in synchronous butt joint with a punch. The system further comprises an umbrella framework conveyer matched with the machine frame. The output end of the umbrella framework conveyer is provided with a transition channel, the output end, provided with a two-way cut-off door mechanism, of the transition channel is provided with a first collecting box and a second collecting box, the second collecting box corresponds to the first collecting box and can move up and down, the output end of the second collecting box is provided with an umbrella framework bag clamping weighing mechanism, the output end of the umbrella framework bag clamping weighing mechanism is provided with a roller way conveying mechanism, and the output end of the roller way conveying mechanism is provided with a bag pushing mechanism. The system is controlled through a PLC, can display equipment operation states and the weighing number, has an umbrella framework automatic counting function, is advanced in technology and high in automation degree, can effectively lower labor intensity of workers, improves work environment, improves production efficiency and reduces labor cost.

Description

A kind of umbrella frame is packed automatic counter system automatically
Technical field
The utility model relates to the packaging system of all umbrella frames, relates in particular to a kind of umbrella frame and automatically packs automatic counter system.
Background technology
It is the labour intensity in order to alleviate umbrella frame workman that umbrella frame is packed automatic counter system automatically, improves work situation, enhances productivity, and reduces the umbrella frame automatic packaging equipment of recruitment cost.
System principle is: the sample Auto-counting that can realize umbrella frame! Umbrella frame is from punch press discharging opening, and by this product, (have more than 200 specification, different size needs different interface arrangements, needs technician to adjust suitable rear use.) from carrying, arrange, measure, be weighed to packaging, be the automation control system equipment of a set of complete conveying of control umbrella frame, charging, metering and packaging process.
At present taking every punch press output per hour 40 kilograms as example, use after this system, can realize many punch presses by people's management and control in the future.Greatly improve labor efficiency.
Utility model content
The utility model object is that the defect existing for prior art provides a kind of umbrella frame automatically to pack automatic counter system.
The utility model for achieving the above object, adopt following technical scheme: a kind of umbrella frame is packed automatic counter system automatically, comprise frame, this frame top be provided with one synchronize with punch press docking steel belt conveyors structure, also include one and coordinate the umbrella frame conveyer of installing with this frame, the mouth of described umbrella frame conveyer is provided with transition passage, bidirectional cutting door mechanism is installed on described transition passage, its mouth is provided with the first Material collecting box for harvesting and corresponding with described the first Material collecting box for harvesting, and the second Material collecting box for harvesting moving up and down, the mouth of described the second Material collecting box for harvesting is provided with umbrella frame folder bag Weighing mechanism, the mouth of described umbrella frame folder bag Weighing mechanism is provided with roller conveyor structure, the mouth of described roller conveyor structure is provided with bag pushing mechanism.
Further, described bidirectional cutting door mechanism is separately positioned on described transition passage rear and front end the cut-out door by cylinder control.
Further, described the first Material collecting box for harvesting is the trapezium structure being made up of front and back portable plate and left and right portable plate; And described front and back portable plate is respectively by air cylinder driven; Described the second Material collecting box for harvesting is arranged on the bottom of described the first Material collecting box for harvesting, and moves up and down at the downward linear guide of driving of servomotor.
Further, described umbrella frame folder bag Weighing mechanism includes bag-clamping mechanism, and described bag-clamping mechanism comprises lifting mechanism, is fixed on the slide block of lifting mechanism below, and the below of slide block is provided with stuck-module, and described stuck-module is provided with pocket outward;
Described umbrella frame folder bag Weighing mechanism also comprises Weighing mechanism, described Weighing mechanism comprises and is arranged on the LOAD CELLS for detection of the umbrella frame weight information in described pocket on weighing platform, the mouth of described LOAD CELLS connects weighing controller, the mouth of described weighing controller is connected to PLC control housing and the first motor, the mouth of being controlled described the first motor by PLC is connected with power carrying roller, and the mouth of described power carrying roller connects described roller conveyor structure.
Further, described umbrella frame folder bag Weighing mechanism includes bag-clamping mechanism, described bag-clamping mechanism comprises lifting mechanism, be fixed on the frame module of lifting mechanism below, movable is fixed on pocket on described framework slide block and for by the support bag cylinder of the outside stretching of pocket;
Described umbrella frame folder bag Weighing mechanism also comprises Weighing mechanism, described Weighing mechanism comprises and is arranged on the LOAD CELLS for detection of the umbrella frame weight information in described pocket on weighing platform, the mouth of described LOAD CELLS connects weighing controller, the mouth of described weighing controller is connected in PLC control housing, control the first motor, the mouth of described the first motor is connected with power carrying roller, and the mouth of described power carrying roller connects described roller conveyor structure.
Further, the mouth of described controller is also connected with the second motor, the mouth of described the second motor be connected be arranged on described LOAD CELLS top, and screw rod that can front-rear reciprocation movement.
Further, in described bag-clamping mechanism, be also provided with racket bag mechanism and the vibrating mechanism by cylinder control.
Further, between described umbrella frame conveyer and described transition passage, be provided with sampling mechanism, first, second little material collecting box that described sampling mechanism includes gate, docks successively with gate, the mouth of described the second little material collecting box is provided with vibrating mechanism, the mouth of described vibrating mechanism is provided with the adjustable disk of a pair of relative spacing, on described disk, be provided with counting machine, and described disk below is provided with counting box.
Further, on described disk, be also provided with the scraper plate for described umbrella frame is scraped off from disk.
Further, described disk is divided into 8 deciles, and each equally divided position is all provided with magnetic grain, and two adjacent magnetic grains are on a horizon.
Further, described disk is by its rotation of driven by motor of adjustable speed.
The beneficial effects of the utility model: umbrella frame wrapping machine advanced technology of the present utility model, degree of automation is high, can effectively reduce workman's labour intensity, improves work situation, enhances productivity, and reduces recruitment cost.
Brief description of the drawings
Fig. 1 is integral structure schematic diagram of the present utility model;
Fig. 2 is the structural representation of sampling mechanism of the present utility model.
Detailed description of the invention
Shown in Fig. 1, for a kind of umbrella frame is packed automatic counter system automatically, comprise frame 9, these frame 9 tops be provided with one synchronize with punch press docking steel belt conveyors structure 13, also include one and coordinate the umbrella frame conveyer 1 of installing with this frame 9, the mouth of described umbrella frame conveyer 1 is provided with transition passage 4, bidirectional cutting door mechanism is installed on described transition passage 4, its mouth is provided with the first Material collecting box for harvesting 2 and corresponding with described the first Material collecting box for harvesting 2, and the second Material collecting box for harvesting 5 moving up and down, the mouth of described the second Material collecting box for harvesting 5 is provided with umbrella frame folder bag Weighing mechanism, the mouth of described umbrella frame folder bag Weighing mechanism is provided with roller conveyor structure 6, the mouth of described roller conveyor structure 6 is provided with bag pushing mechanism 8.Further, described bidirectional cutting door mechanism is separately positioned on described transition passage 4 rear and front ends the cut-out door 40 by cylinder control.
Wherein, described the first Material collecting box for harvesting 2 is the trapezium structures that are made up of front and back portable plate and left and right portable plate; And described front and back portable plate is respectively by air cylinder driven; Described the second Material collecting box for harvesting 5 is arranged on the bottom of described the first Material collecting box for harvesting 2, and moves up and down at the downward linear guide of driving of servomotor.
Described umbrella frame folder bag Weighing mechanism includes bag-clamping mechanism, described umbrella frame folder bag Weighing mechanism includes bag-clamping mechanism, described bag-clamping mechanism comprises lifting mechanism 12 and is fixed on the slide block 10 of lifting mechanism 12 belows, the below of slide block 10 is provided with stuck-module 11, the outer pocket that is provided with of described stuck-module 11.While using the bag-clamping mechanism of this structure, after umbrella frame weighing completes, by roller conveyor, pocket is exported, then by lifting mechanism, stuck-module is pulled out from pocket, last fully charged pocket is released by bag pushing mechanism.The another kind of version of described bag-clamping mechanism comprises lifting mechanism, is fixed on the frame module on lifting mechanism, movable is fixed on pocket on described framework slide block and for by the support bag cylinder (bag-clamping mechanism of this structure does not specifically draw in the drawings) of the outside stretching of pocket.
Described umbrella frame folder bag Weighing mechanism also comprises Weighing mechanism 7, described Weighing mechanism 7 comprises and is arranged on the sensor for detection of the umbrella frame weight information in described pocket on weighing platform, the mouth of described sensor connects controller, the mouth of described controller is connected with the first motor, the mouth of described the first motor is connected with power carrying roller, and the mouth of described power carrying roller connects described roller conveyor structure 6.The mouth of described controller is also connected with the second motor, the mouth of described the second motor be connected be arranged on described sensor top, and screw rod that can front-rear reciprocation movement.In described bag-clamping mechanism, be also provided with the racket bag mechanism 8 by cylinder control.
Shown in Fig. 2, it is the structural representation of sampling mechanism of the present utility model.Between described umbrella frame conveyer and described transition passage, be provided with sampling mechanism 3, first, second little material collecting box 33,34 that described sampling mechanism 3 includes gate 31, docks successively with gate 31, the mouth of described the second little material collecting box 34 is provided with vibrating mechanism 41, the mouth of described vibrating mechanism 41 is provided with the adjustable disk of a pair of relative spacing 36, on described disk, be provided with counting machine 38, and described disk 36 belows are provided with counting box 39.Disk 36 can be adjusted relative spacing according to umbrella frame specification, owing to there being the disk of pair of magnetic particle, can avoid like this umbrella frame with ear, allows this umbrella frame travel forward one by one smoothly, to reach accurate counting object.
On described disk 36, be also provided with the scraper plate 35 for umbrella frame is scraped off from disk 36.Described disk 36 is divided into 8 deciles, and each equally divided position is all provided with magnetic-particle, and two adjacent magnetic grains are on a horizon.Described disk 36 drives rotation by motor 37.
Specific embodiment is as follows:
Umbrella frame is packed to automatic counter system automatically and be installed on umbrella frame punch press discharging opening joint, be connected to umbrella frame conveyer by the discharging opening of umbrella frame punch press.For adapting to the umbrella frame of different size, the width of the transporting chain plate of this umbrella frame conveyer is adjustable, variable range: 100mm-330mm(is this scope not only, also can adjust to as required other scopes); Carrying the speed of motor is also adjustable speed.
Material is delivered to transition passage through plate-and-chain conveyer, and under free skating and through a cut-out gate control, the two ends end to end of this transition passage are equipped with twice and are cut off door (in the time that the door of head is opened, the door of afterbody is shut, control material and neatly pile up, the especially just material to special requirement), when material is connected to constant weight, as: 1 kilogram time, cut off door and open, material automatically flows into and enters the first Material collecting box for harvesting, in the time connecting material constant weight, after certain hour, as: after 5 minutes; Then automatically open its bottom door, material enters the second Material collecting box for harvesting.
When the second Material collecting box for harvesting material stock reaches after constant weight, controller control servomotor drives the downward straight-line motion of the second Material collecting box for harvesting, to bottom (automatically set with a certain distance from bottom, as: the height of a batch of material is more.) open the bottom door blowing of the second Material collecting box for harvesting, close bottom door after then returning to original position, pause certain hour, as: 2 minutes.Now carry out weight detecting, judge whether to arrive the weight of setting, complete after the metering packing of constant weight, as: the weight of 40 kilograms approximately needs upper and lower tens of motions.This mode can keep the stacking of material neat.
Weighting manner is to have adopted bottom to weigh.First setting package weight is expected value, and the hopper of up-and-down movement and pocket are discontiguous, and energy automatic peeling, ensures the accuracy weighing.After constant weight has weighed, automatically unclamp folder bag cylinder, its bottom has electric machines for roller automatically pocket to be pushed to left side station, and expression system is finished the work, and now operative employee can take out this packaging.Again change new pocket, carry out new packaging.
Wherein, umbrella frame material is delivered to after transition passage, as needs sampling (sample 96/beat), there is a sampling mechanism that aims at umbrella frame sample automatic sampling mouth in junction, this sampling mechanism is by two passageways, ensureing under the neat state of material, by oscillatory system the material of stack up separately, then supply with and there is disk, and one one is delivered to counting machine place, carry out Auto-counting, then deliver in counting box; With this automatically complete as required umbrella frame sample counting sampling (96 samples, set quantity and can revise, and can preserve, and can remove, and numeral shows.) work.
The control system of equipment package of the present utility model adopts PLC electric controller and pneumatic element etc., uses PLC Programmable Logic Controller and corresponding measuring cell, and coordinates pneumatic element can realize the automation process control of equipment package system.
The foregoing is only preferred embodiment of the present utility model, and not only with restriction the utility model, all within spirit of the present utility model and principle, any amendment of doing, be equal to replacement, improvement etc., within all should being included in protection domain of the present utility model.

Claims (10)

1. a umbrella frame is packed automatic counter system automatically, comprise frame, this frame top be provided with one synchronize with punch press docking steel belt conveyors structure, it is characterized in that, also include one and coordinate the umbrella frame conveyer of installing with this frame, the mouth of described umbrella frame conveyer is provided with transition passage, bidirectional cutting door mechanism is installed on described transition passage, its mouth is provided with the first Material collecting box for harvesting and corresponding with described the first Material collecting box for harvesting, and the second Material collecting box for harvesting moving up and down, the mouth of described the second Material collecting box for harvesting is provided with umbrella frame folder bag Weighing mechanism, the mouth of described umbrella frame folder bag Weighing mechanism is provided with roller conveyor structure, the mouth of described roller conveyor structure is provided with bag pushing mechanism.
2. a kind of umbrella frame as claimed in claim 1 is packed automatic counter system automatically, it is characterized in that, described bidirectional cutting door mechanism is separately positioned on described transition passage rear and front end the cut-out door by cylinder control.
3. a kind of umbrella frame as claimed in claim 1 is packed automatic counter system automatically, it is characterized in that, described the first Material collecting box for harvesting is the trapezium structure being made up of front and back portable plate and left and right portable plate; And described front and back portable plate is respectively by air cylinder driven; Described the second Material collecting box for harvesting is arranged on the bottom of described the first Material collecting box for harvesting, and moves up and down at the downward linear guide of driving of servomotor.
4. a kind of umbrella frame as claimed in claim 1 is packed automatic counter system automatically, it is characterized in that, described umbrella frame folder bag Weighing mechanism includes bag-clamping mechanism, described bag-clamping mechanism comprises lifting mechanism, is fixed on the slide block of lifting mechanism below, the below of slide block is provided with stuck-module, and described stuck-module is provided with pocket outward;
Described umbrella frame folder bag Weighing mechanism also comprises Weighing mechanism, described Weighing mechanism comprises and is arranged on the LOAD CELLS for detection of the umbrella frame weight information in described pocket on weighing platform, the mouth of described LOAD CELLS connects weighing controller, the mouth of described weighing controller is connected in PLC control housing, control the first motor, the mouth of described the first motor is connected with power carrying roller, and the mouth of described power carrying roller connects described roller conveyor structure.
5. a kind of umbrella frame as claimed in claim 1 is packed automatic counter system automatically, it is characterized in that, described umbrella frame folder bag Weighing mechanism includes bag-clamping mechanism, described bag-clamping mechanism comprises lifting mechanism, be fixed on the frame module of lifting mechanism below, movable is fixed on pocket on described framework slide block and for by the support bag cylinder of the outside stretching of pocket;
Described umbrella frame folder bag Weighing mechanism also comprises Weighing mechanism, described Weighing mechanism comprises and is arranged on the LOAD CELLS for detection of the umbrella frame weight information in described pocket on weighing platform, the mouth of described LOAD CELLS connects weighing controller, the mouth of described weighing controller is connected in PLC control housing, control the first motor, the mouth of described the first motor is connected with power carrying roller, and the mouth of described power carrying roller connects described roller conveyor structure.
6. a kind of umbrella frame as described in claim 4 or 5 is packed automatic counter system automatically, it is characterized in that, the mouth of described controller is also connected with the second motor, the mouth of described the second motor be connected be arranged on described LOAD CELLS top, and can before and after the reciprocal screw rod of quantitative exercise.
7. a kind of umbrella frame as described in claim 4 or 5 is packed automatic counter system automatically, it is characterized in that, is also provided with the racket bag mechanism by cylinder control in described bag-clamping mechanism.
8. a kind of umbrella frame as claimed in claim 1 is packed automatic counter system automatically, it is characterized in that, between described umbrella frame conveyer and described transition passage, be provided with sampling mechanism, first, second little material collecting box that described sampling mechanism includes gate, docks successively with gate, the mouth of described the second little material collecting box is provided with vibrating mechanism, the mouth of described vibrating mechanism is provided with the adjustable rotating disk of a pair of relative spacing, on the ad-hoc location of described disk, be provided with counting machine, and the counting box that is provided with sampling scraper and connects material below described disk.
9. a kind of umbrella frame as claimed in claim 8 is packed automatic counter system automatically, it is characterized in that, is also provided with the scraper plate for described umbrella frame is scraped off from disk on described disk.
10. a kind of umbrella frame as claimed in claim 9 is packed automatic counter system automatically, it is characterized in that, described disk is divided into 8 deciles, and each equally divided position is all provided with a pair of magnetic-particle that has some strength, and two adjacent magnetic grains are on a horizon; Described disk is by rotation under the driven by motor of adjustable speed.
CN201420016726.XU 2014-01-11 2014-01-11 Umbrella framework automatic packaging and automatic counting system Expired - Fee Related CN203698691U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420016726.XU CN203698691U (en) 2014-01-11 2014-01-11 Umbrella framework automatic packaging and automatic counting system

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Application Number Priority Date Filing Date Title
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CN203698691U true CN203698691U (en) 2014-07-09

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104773309A (en) * 2014-01-11 2015-07-15 无锡市德裕自动化设备有限公司 Automatic packing and automatic counting system of umbrella skeletons
CN106275587A (en) * 2016-10-31 2017-01-04 福建省骏旗机械工贸有限公司 Full-automatic umbrella bone racking machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104773309A (en) * 2014-01-11 2015-07-15 无锡市德裕自动化设备有限公司 Automatic packing and automatic counting system of umbrella skeletons
CN106275587A (en) * 2016-10-31 2017-01-04 福建省骏旗机械工贸有限公司 Full-automatic umbrella bone racking machine
CN106275587B (en) * 2016-10-31 2018-05-25 福建省骏旗机械工贸有限公司 Full-automatic umbrella bone racking machine

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C14 Grant of patent or utility model
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140709

Termination date: 20170111

CF01 Termination of patent right due to non-payment of annual fee