CN102602562B - Packaged washing powder finished product distribution device based on automatic control system - Google Patents
Packaged washing powder finished product distribution device based on automatic control system Download PDFInfo
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- CN102602562B CN102602562B CN201210093028.5A CN201210093028A CN102602562B CN 102602562 B CN102602562 B CN 102602562B CN 201210093028 A CN201210093028 A CN 201210093028A CN 102602562 B CN102602562 B CN 102602562B
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Abstract
The invention relates to a packaged washing powder finished product distribution device based on an automatic control system, which comprises a controller, a feeding mechanism, a fixed belt conveyor, a movable belt conveyor and a powder packaging bin group, wherein the feeding mechanism, the fixed belt conveyor, the movable belt conveyor and the powder packaging bin group are connected with the controller, the powder packaging bin group comprises at least one powder packaging bin, and a first powder level sensor arranged in each powder packaging bin is connected with the controller. The device realizes automation of a packaged washing powder finished product distribution process, so that on one hand, labor force quantity for onsite operation is decreased, and production cost is saved, and on the other hand, the powder distribution process is more accurate and rapid, and production efficiency is improved. Temporary storage hoppers integrating electronically-controlled switches are arranged at the ends of the movable belt conveyor, so that washing powder cannot drop from a gap between each two adjacent powder packaging bins during movement of the belt conveyor, dust pollution of a packaged washing powder finished product distribution site is greatly reduced, and the work environment is optimized.
Description
Technical field
The present invention relates to a kind of washing-powder packing finished product distributing equipment, belong to laundry soap powder production technical field, more specifically, relate to a kind of washing-powder packing finished product distribution device based on robot control system(RCS).
Background technology
Tradition washing-powder packing becomes article dispensing system all to adopt artificial on-site manual to control realization, this system requirements scene is controlled the continuous observation of personnel and is respectively packed powder storehouse material level, and control the reinforced action of movable belt conveyer to packed powder storehouse according to each powder storehouse material level situation, but the problem that existing system exists has: the level monitoring in packed powder storehouse and reinforced process have been controlled by artificial scene, and the labour intensity that scene is controlled is larger; In addition, in existing installation, laundry soap powder enters packed powder storehouse by the load-transfer device end of movable belt conveyer, and this makes laundry soap powder in movable belt conveyer moves around process, be easy to leak powder from the blanking of load-transfer device two ends and causes on-the-spot dust pollution; Meanwhile, existing system can not guarantee that each packed powder storehouse is assigned to suitable laundry soap powder amount in time, makes system assignment inefficiency.
Summary of the invention
Object of the present invention, overcomes the deficiencies in the prior art exactly, and a kind of washing-powder packing finished product distribution device based on robot control system(RCS) is provided, and this distribution device makes washing-powder packing finished product assigning process realize automation, has reduced human cost.
In order to achieve the above object, adopt following technical scheme:
A kind of washing-powder packing finished product distribution device based on robot control system(RCS), comprise successively the supplied materials mechanism that connects, fixing band conveyor, movable belt conveyer and packed powder storehouse group, also comprise controller, described supplied materials mechanism, fixing band conveyor, movable belt conveyer is connected with controller with packed powder storehouse group, described packed powder storehouse group at least comprises a packed powder storehouse, described packed powder is provided with the first level sensor in storehouse, and described the first level sensor is connected with controller, wherein:
Supplied materials mechanism, for carrying laundry soap powder to fixing band conveyor;
Fixedly band conveyor, is arranged at supplied materials mechanism below, for carrying laundry soap powder to movable belt conveyer;
Movable belt conveyer, is arranged at fixedly band conveyor below, for carrying laundry soap powder to packed powder storehouse group.
Further, also comprise the transition powder storehouse for laundry soap powder course of conveying is cushioned, described supplied materials mechanism comprises belt conveyor, and the inlet point in described transition powder storehouse is arranged at belt conveyor blanking position, and one end of the load-transfer device of described fixedly band conveyor is positioned at the discharging opening place in transition powder storehouse.
Further, described transition powder is provided with the second level sensor in storehouse, and described the second level sensor is connected with controller.
Again further, described movable belt conveyer comprises matrix, is provided with the load-transfer device that head and the tail are closed on described matrix, and described matrix is also provided with temporary bucket at the end position of load-transfer device.
Also further, the quantity of described temporary bucket is 2, and the bottom of described temporary bucket is provided with for opening and closing the electric-controlled switch of temporary bucket, and described electric-controlled switch is connected with controller.
As a kind of specific embodiment, described the second level sensor is provided with plural probe in transition powder storehouse, and the level attitude of described probe is different, on described the second level sensor, is provided with read-out.
As a kind of specific embodiment, described the first level sensor is continuous material level sensor, is connected with the first level sensor one or more that are equipped with in the alarm switch of buying securities with all one's capital, hole capital after selling all securities alarm switch and material level read out instrument.
As a kind of specific embodiment, be connected and be also provided with man-machine interface with controller.
Compared with prior art, beneficial effect of the present invention is:
Configuration Control Unit on the basis of existing equipment, make washing-powder packing finished product assigning process realize automation, reduced on the one hand the quantity of labour force of execute-in-place, saved productive costs, make on the other hand laundry soap powder assigning process more accurately with quick, improved production efficiency; In the setting of band conveyor end position, be integrated with the temporary bucket of electric-controlled switch, laundry soap powder in band conveyor moving process can not dropped from the gap in adjacent packed powder storehouse, greatly reduce washing-powder packing finished product and distributed on-the-spot dust pollution, optimized working environment.
Accompanying drawing explanation
Fig. 1 is the high-level schematic functional block diagram of the washing-powder packing finished product distribution device based on robot control system(RCS) of the present invention.
Fig. 2 is the structural representation of the washing-powder packing finished product distribution device based on robot control system(RCS) of the present invention.
Fig. 3 is the transition powder chamber structure schematic diagram of the washing-powder packing finished product distribution device based on robot control system(RCS) of the present invention.
Fig. 4 is the movable belt conveyor construction schematic diagram of the washing-powder packing finished product distribution device based on robot control system(RCS) of the present invention.
Fig. 5 is the packed powder chamber structure schematic diagram of the washing-powder packing finished product distribution device based on robot control system(RCS) of the present invention.
In figure:
1: band conveyor; 11: belt conveyor; 2: transition powder storehouse; 21: the second material sensors; 211: probe; 3: fixing band conveyor; 4: movable belt conveyer; 41: temporary bucket; 42-electric-controlled switch; 43: matrix; 44-load-transfer device; 45-roller; 5: packed powder storehouse group, 51: packed powder storehouse; 511-the first material sensor; 512-material level read out instrument; 6: man-machine interface; 7: controller.
The specific embodiment
Referring to drawings and the specific embodiments, the present invention will be further described:
Referring to Fig. 1～Fig. 3, a kind of washing-powder packing finished product distribution device based on robot control system(RCS), supplied materials mechanism 1, fixedly band conveyor 3, movable belt conveyer 4 and packed powder storehouse group 5, also comprise controller 7, described supplied materials mechanism 1, fixedly band conveyor 3, movable belt conveyer 4 is connected with controller 7 with packed powder storehouse group 5, described packed powder storehouse group 5 at least comprises a packed powder storehouse 51, in described packed powder storehouse 51, be provided with the first level sensor 511, described the first level sensor 511 is connected with controller 7, its middle controller 7 can be PLC, industrial computer or PC, be used for carrying out overall control, supplied materials mechanism 1 is for carrying laundry soap powder to fixing band conveyor 3, fixedly band conveyor 3 is arranged at supplied materials mechanism 1 below, for carrying laundry soap powder to movable belt conveyer 4, movable belt conveyer 4 is arranged at fixedly band conveyor 3 belows, for carrying laundry soap powder to packed powder storehouse group 5.
Washing-powder packing finished product distribution device described in the present embodiment also comprises the transition powder storehouse 2 for laundry soap powder course of conveying is cushioned, described supplied materials mechanism 1 comprises belt conveyor 11, the inlet point in described transition powder storehouse 2 is arranged at belt conveyor 11 blanking positions, one end of the load-transfer device 44 of described fixedly band conveyor 3 is positioned at the discharging opening place in transition powder storehouse 2, in described transition powder storehouse 2, be provided with the second level sensor 21, described the second level sensor 21 is connected with controller 7.Described movable belt conveyer comprises matrix 43, on matrix 43, be provided with the load-transfer device 44 that head and the tail are closed, described matrix 43 is also provided with temporary bucket 41 at the end position of load-transfer device 44, the quantity of described temporary bucket 41 is 2, it is provided with in bottom for opening and closing the electric-controlled switch 42 of temporary bucket 41, described electric-controlled switch 42 is connected with controller 7, described the second level sensor 21 is provided with plural probe 211 in transition powder storehouse 2, the level height of described probe 211 is different, in the present embodiment, the quantity of probe 211 is 4, the second level sensor 21 can be realized level Four material-height exploring, on described the second level sensor 21, be also provided with read-out.In addition, above-mentioned the first level sensor 511 is continuous material level sensor, be connected and be equipped with buy securities with all one's capital alarm switch and hole capital after selling all securities alarm switch with the first level sensor 511, alarm switch can be set to the mode of sound, light or acousto-optic combination, for the information interaction with realization and controller 7, be connected with controller 7 and be also provided with man-machine interface 6 to carry out man-machine interaction.
Based on said modules and structure, working process and the principle of the washing-powder packing finished product distribution device based on robot control system(RCS) of the present invention are as follows:
Supplied materials mechanism 1 is sent to transition powder storehouse 2 by the laundry soap powder of having produced and is discharged with a metastable speed by the discharging opening in transition powder storehouse 2 by belt conveyor 11 is thereon set, and this part laundry soap powder is packed feed bin group 5 places and is dispensed into each via the fixing rear final arrival of band conveyor 3 and movable belt conveyer 4 and packs feed bin 51.Wherein fixedly the delivery speed of band conveyor 3 is two grades of 1m/s and 0.5m/s, its speed stage rotates or stops corresponding with the load-transfer device 44 of movable belt conveyer 4 respectively, on the matrix of movable conveyor 4, be provided with roller 45, described roller 45 support movable conveyers 4 are done motion of translation in orbit, the walking variable frequency control of this movable conveyor 4, its speed of travel scope is 0.05-2m/s, when movable conveyor 4 arrives the assigned address matching with packing feed bin 5, controller 7 instruction electric-controlled switch 42 when instruction load-transfer device 44 rotates is opened, laundry soap powder enters packing feed bin 51 via temporary bucket 41, the rotation Frequency Converter Control of load-transfer device 44, the running velocity of load-transfer device 44 is 0.1-2m/S, at movable conveyor 4, do in motion of translation process, controller 7 instruction electric-controlled switchs 42 are closed, the space of avoiding laundry soap powder to drop between adjacent packed powder storehouse 5.
In said process, the collection of signal, the issue of calculating and instruction completes by controller 7, the material level in the first level sensor and second 21 pairs of packed powder storehouses of level sensor is monitored and monitored results is fed back to controller 7, controller 7 carries out shift action or reinforced (driving load-transfer device 44) according to the information command movable belt conveyer 4 of the first level sensor 511, according to the information of the second level sensor 21, suitably adjust supplied materials mechanism 1 belt conveyor 11 speed so that the laundry soap powder in transition powder storehouse 2 maintain within limits, in said process, operating personal can be by being arranged at the demonstration of the material read out instrument 512 on packed powder storehouse 51 and the alarm switch of buying securities with all one's capital, the material level situation in packed powder storehouse 51 is understood in the prompting of hole capital after selling all securities alarm switch in time.
In order to reach the object of information centralized and unified management, in the man-machine interface 6 being connected with controller 7, can show the level Four material level of the second sensor 21, the fixing operation scheme of band conveyor 3, the material level information in each packed powder storehouse 51 in the position of movable belt conveyer 4 and packed powder storehouse group 5, by the manual operation key corresponding with above-mentioned display items arranging in man-machine interface 6, operating personal can long-range issuing command.
Should be appreciated that; the content that above specific embodiment is announced is only part preferred version of the present invention; every based on technical scheme of the present invention, technical spirit according to the invention, belonging to those skilled in the art is that available enforcement all should belong to protection scope of the present invention without carrying out creative work.
Claims (7)
1. the washing-powder packing finished product distribution device based on robot control system(RCS), comprise successively the supplied materials mechanism that connects, fixing band conveyor, movable belt conveyer and packed powder storehouse group, it is characterized in that, also comprise controller, described supplied materials mechanism, fixing band conveyor, movable belt conveyer is connected with controller with packed powder storehouse group, described packed powder storehouse group at least comprises a packed powder storehouse, described packed powder is provided with the first level sensor in storehouse, described the first level sensor is connected with controller, wherein:
Supplied materials mechanism, for carrying laundry soap powder to fixing band conveyor;
Fixedly band conveyor, is arranged at supplied materials mechanism below, for carrying laundry soap powder to movable belt conveyer;
Movable belt conveyer, is arranged at fixedly band conveyor below, for carrying laundry soap powder to packed powder storehouse group;
Also comprise the transition powder storehouse for laundry soap powder course of conveying is cushioned, described supplied materials mechanism comprises belt conveyor, the inlet point in described transition powder storehouse is arranged at belt conveyor blanking position, and one end of the load-transfer device of described fixedly band conveyor is positioned at the discharging opening place in transition powder storehouse.
2. the washing-powder packing finished product distribution device based on robot control system(RCS) as claimed in claim 1, is characterized in that, described transition powder is provided with the second level sensor in storehouse, and described the second level sensor is connected with controller.
3. the washing-powder packing finished product distribution device based on robot control system(RCS) as claimed in claim 2, it is characterized in that, described movable belt conveyer comprises matrix, is provided with the load-transfer device that head and the tail are closed on described matrix, and described matrix is also provided with temporary bucket at the end position of load-transfer device.
4. the washing-powder packing finished product distribution device based on robot control system(RCS) as claimed in claim 3, it is characterized in that, the quantity of described temporary bucket is 2, and the bottom of described temporary bucket is provided with for opening and closing the electric-controlled switch of temporary bucket, and described electric-controlled switch is connected with controller.
5. the washing-powder packing finished product distribution device based on robot control system(RCS) as claimed in claim 4, it is characterized in that, described the second level sensor is provided with plural probe in transition powder storehouse, and the level attitude of described probe is different, on described the second level sensor, is provided with read-out.
6. the washing-powder packing finished product distribution device based on robot control system(RCS) as described in claim 1-5 any one, it is characterized in that, described the first level sensor is continuous material level sensor, is connected with the first level sensor one or more that are equipped with in the alarm switch of buying securities with all one's capital, hole capital after selling all securities alarm switch and material level read out instrument.
7. the washing-powder packing finished product distribution device based on robot control system(RCS) as described in claim 1-5 any one, is characterized in that, is connected and is also provided with man-machine interface with controller.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210093028.5A CN102602562B (en) | 2012-03-31 | 2012-03-31 | Packaged washing powder finished product distribution device based on automatic control system |
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| CN201210093028.5A CN102602562B (en) | 2012-03-31 | 2012-03-31 | Packaged washing powder finished product distribution device based on automatic control system |
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| CN102602562B true CN102602562B (en) | 2014-03-05 |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104820374A (en) * | 2015-04-22 | 2015-08-05 | 南通理工学院 | Touch screen-based automatic feeding and loading simulation system |
| CN106241420B (en) * | 2016-09-28 | 2018-08-17 | 江苏南大紫金科技有限公司 | Powder is fed production line board feed control system and control mode |
| CN107098176A (en) * | 2017-06-01 | 2017-08-29 | 佛山石湾鹰牌陶瓷有限公司 | A kind of feed system suitable for a variety of fabrics |
| CN109019069B (en) * | 2018-06-28 | 2024-05-14 | 常德科锐新材料科技有限公司 | Incoming material distribution device and distribution method thereof |
| CN109059031B (en) * | 2018-08-08 | 2024-04-19 | 华电电力科学研究院有限公司 | Biomass feeding system and working method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN201058770Y (en) * | 2007-07-25 | 2008-05-14 | 邯郸钢铁股份有限公司 | Charging dispenser |
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| GB1341557A (en) * | 1970-06-02 | 1973-12-25 | ||
| EP0386637A1 (en) * | 1989-03-08 | 1990-09-12 | Henkel Kommanditgesellschaft auf Aktien | Powder-metering device |
| CN201411056Y (en) * | 2009-04-08 | 2010-02-24 | 昆明鼎承机械有限公司 | Automatic packaging machine |
| CN101879949A (en) * | 2009-05-04 | 2010-11-10 | 青岛亚诺机械工程有限公司 | Rice seed turning and mixing system |
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