CN102601304A - Manufacturing device for boats - Google Patents
Manufacturing device for boats Download PDFInfo
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- CN102601304A CN102601304A CN2012100727939A CN201210072793A CN102601304A CN 102601304 A CN102601304 A CN 102601304A CN 2012100727939 A CN2012100727939 A CN 2012100727939A CN 201210072793 A CN201210072793 A CN 201210072793A CN 102601304 A CN102601304 A CN 102601304A
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- mould
- ship
- hexangle type
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- internal layer
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Abstract
The invention relates to a manufacturing device for boats. The manufacturing device is characterized by being a compound mould which comprises a combined external mould (1), a combined internal mould (2), a regular hexagonal mould (3) and a positioning roller (4), wherein the regular hexagonal mould (3) and the positioning roller (4) are placed in the middle positions of the combined external mould (1) and the combined internal mould (2) according to demands. During a boat manufacturing process, the melted aluminum, molten steel, resin materials or thermoplastics are poured into the mould. The mould is opened after the pouring is finished, so that a boat or ship with a cellular plate structure and a required watertight compartment is obtained.
Description
Technical field
The present invention relates to a kind of new ships and light boats manufacturing installation, it is specially adapted to the manufacturing of employed minitype ship under military affairs, the disaster relief and other emergency rating.Belong to minitype ship manufacturing technology field.
Background technology
Pontoon-bridge units all is equipped with in the engineer troop of countries in the world.Its effect mainly is two aspects, the one, and be that personnel, vehicle provide water transportation in wartime, or as the supporter of pontoon bridge.The 2nd, when running into natural calamity such as flood, typhoon the epoch in peace, for rescue indicator of trapped personnel, property provide support.With regard to present circumstances, the pontoon-bridge units of various countries all is equipped with charge boat or similar minitype ship.These charge boat or minitype ships all are to use steel or good boat, the ship of aluminum alloy materials manufacturing in advance; Or make in advance good and disassemble the parts that come.Wait to charge boat or minitype ship is transported to and can puts into water behind the scene and use; Or etc. after the boat of charging, minitype ship parts transport to the scene, put into water later on through simple assembly unit and use.Facts have proved that no matter these charge boat or minitype ships still in peace epoch all are very useful in wartime.
Yet existing boat and the minitype ship of charging still exists wretched insufficiency.Its maximum deficiency is to realize quick input.No matter be to make the good boat of charging, minitype ship in advance, still disassemble the parts that come, its size all is very large.Generally, the boat of charging just needs an automobile to transport, and a minitype ship then needs several automobiles to transport.And the size of the boat of charging, minitype ship also makes them to accomplish transportation through common railway, highway; And can't utilize means of transportation more efficiently such as high-speed railway or aircraft.This defective still all can't overcome in the peace epoch in wartime, and this defective makes the emergentness of flexibility, mobility and action of pontoon-bridge units receive great influence.
Summary of the invention
The present invention adopts the sectional die of being made up of internal layer mould (2), outer mould (1), positive hexangle type mould (3.1,3.2) and location rod (4), realizes the on-the-spot casting fast of minitype ship.
Outer mould (1) in the assembling die involved in the present invention is the modular mold of high-temperature alloy made, and it can assembly unit go out required shell, ship hull shape shape.Its internal layer mould (2) is the modular mold of high-temperature alloy made, and the shape after internal layer mould (2) assembly unit is got up is consistent with the shape of outer mould (1).Internal layer mould (2) undersized that assembly unit is got up is in outer mould (1), and the concrete size of internal layer mould is arranged according to ship, ship thickness of the shell.The assembling method of internal layer mould (2) is arranged according to the watertight compartment quantity of ship, ship.
Middle at internal layer mould (2) and outer mould (1), lay positive hexangle type mould (3.1,3.2) by location rod (4) location.Positive hexangle type mould cross section is the isometric positive hexangle type of hexagon, and the angle between each limit is 60 °.
Positive hexagonal mould (3) both can be to be made by fire-resistant expanded material; Also can adopt the hollow positive hexagonal of stamped metal, welding fabrication; Can also adopt plastic production.Positive hexagonal mould (3) outside that is made by fire-resistant expanded material can also cover shellproof ceramic material, to increase its ballistic performance; And the external staple fibre that can also wrap up of the positive hexagonal mould (3) of plastic production, to increase its intensity.
When casting hull straight line position, between internal layer mould (2) and the outer mould (1), the positive hexangle type mould of column structure (3.1) that can adopt AB face surface area to equate; And when curvilinear portion such as casting hull bottom, fore, then adopt the AB face surface area positive hexangle type mould of unequal column structure (3.2) between internal layer mould (2) and the outer mould (1).
Locating hole (5.1) is established in positive each face center of hexangle type mould (3) abcdef, inserts location rod (4) in the locating hole (5.1).The positive hexangle type mould of adjacent each (3) is located by location rod (4).After casting was accomplished, the material that is positioned at cavity between each positive hexangle type mould (3) abcdef face can form alveolate texture in light weight, that intensity is high.Location rod (4) adopts and the same material of cast material, and after casting was accomplished, the location rod promptly became the some of alveolate texture.
Locating hole (5.2) is established in the center of positive hexangle type mould (3) AB face, and locating hole (5.2) inserts location rod (4), with the fixing distance of positive hexangle type mould (3.1,3.2) between internal layer mould (2) and outer mould (1).The length of positive hexangle type mould A, B face location rod (4) is arranged concretely according to the requirement of the thickness of ship, the inside and outside shell of ship.The material of location rod (4) is identical with the material of the cast material that adopts.After casting was accomplished, the location rod (4) that is inserted in positive hexangle type mould AB face jack (5.2) promptly became the component part of ship, the inside and outside shell of ship.
Combined type internal layer mould (2) but preset clearance each other, this gap just in time is arranged as the watertight compartment compartment structure of little type ship, ship.
Description of drawings:
Fig. 1: the sectional die plan structure sketch map of being formed for the ectonexine mould
1 outer mould
2 internal layer moulds
Fig. 2: be positive hexangle type mould structure schematic top plan view
3 positive hexangle type moulds
4 location rods
5.2 the location rod jack of positive hexangle type mould A face
Fig. 3: for the positive hexangle type mould that is used for the straight line position is looked squarely structural representation
3.1 be used for the positive hexangle type mould at straight line position
4 location rods
5.1 the location rod jack of positive hexangle type mould abcdef face
Fig. 4: for the positive hexangle type mould that is used for curvilinear portion is looked squarely structural representation
3.2 be used for the positive hexangle type mould of curvilinear portion
4 location rods
5.1 the location rod jack of positive hexangle type mould abcdef face
The practical implementation method
Embodiment 1
In ship, ship manufacturing process.Can be in advance insert in the location rod jack (5.1) of each face of abcdef that utilizes the positive hexangle type mould (3.1,3.2) that the refractory material foaming makes, positive hexangle type mould (3.1,3.2) is woven into required charge boat or ship, ship shape with location rod (4).At the position that ship, ship structure need be strengthened, can adopt the long location rod (4) of length, so that casting and solid ship, ship shell reinforcement, the ribs of central formation.Then, in the locating hole (5.2) of thickness requirement according to the inside and outside layer of hull shell with location rod (4) insertion positive hexangle type mould (3) the AB face central authorities of suitable length.Deng outer layer model (1) assembly unit good after, the positive hexangle type mould (3) of can will weave getting well is put into wherein.And then put into the good internal layer mould (4) of assembly unit.The gap of certain distance can be set in the middle of the internal layer mould (2) in concrete utilization, and the formed cavity in this space in casting cycle, can constitute the watertight bulkhead plate structure of ship, ship.
After treating that assembling die assembling is accomplished, can cast the molten aluminium alloy of fusing in the cavity between the outer mold.Pouring when waiting aluminum melt to reduce under the fusing point, can be opened mould after accomplishing, and takes out the boat of charging, ship, ship that casting is accomplished.
In ship, ship manufacturing process; Can insert the positive hexangle type mould (3.1 that utilizes the refractory material foaming to make with location rod (4) in advance; 3.2) the location rod jack (5.1) of each face of abcdef in, positive hexangle type mould (3.1,3.2) is woven into required charge boat or ship, ship shape.At the position that structure need be strengthened, can adopt the longer location rod (4) of length, so that casting and solid ship, ship shell reinforcement, the ribs of central formation.Then, in the locating hole (5.2) of thickness requirement according to the inside and outside layer of hull shell with location rod (4) insertion positive hexangle type mould (3.1,3.2) the AB face central authorities of suitable length.Deng outer layer model (1) assembly unit good after, the positive hexangle type mould (3) of can will weave getting well is put into wherein.And then put into the good internal layer mould (2) of assembly unit.The gap of certain distance can be set in the middle of the internal layer mould (2) in concrete utilization, and the formed cavity in this space in casting cycle, can constitute the watertight bulkhead plate structure of ship, ship.
After treating that assembling die assembling is accomplished, can cast the steel alloy liquation of fusing in the cavity between the outer mold.Pouring when waiting steel alloy liquation to reduce under the fusing point, can be opened mould after accomplishing, and takes out the boat of charging, ship, ship that casting is accomplished.
Utilize metal stamping to go out to have positive hexagonal mould (3.1, the 3.2) parts of location rod jack (4) pit, be welded into the positive hexagonal mould of hollow metal (3.1,3.2) then.
In concrete manufacturing process, insert with location rod (4) in the location rod jack (5.1) of each face of abcdef of positive hexangle type mould (3.1,3.2), positive hexangle type mould (3.1,3.2) is woven into required charge boat or ship, ship shape.At the position that structure need be strengthened, can adopt the longer location rod (4) of length, so that casting and solid ship, ship shell reinforcement, the ribs of central formation.Then, in the locating hole (5.2) of thickness requirement according to the inside and outside layer of hull shell with location rod (4) insertion positive hexangle type mould (3.1,3.2) the AB face central authorities of suitable length.Deng outer layer model (1) assembly unit good after, the positive hexangle type mould (3) of can will weave getting well is put into wherein.And then put into the good internal layer mould (2) of assembly unit.The gap of certain distance can be set in the middle of the internal layer mould (2) in concrete utilization, and the formed cavity in this space in casting cycle, can constitute the watertight bulkhead plate structure of ship, ship.
After treating that assembling die assembling is accomplished, can cast the steel alloy liquation of fusing in the cavity between the outer mold.Pouring when waiting steel alloy liquation to reduce under the fusing point, can be opened mould after accomplishing, and takes out the boat of charging, ship, ship that casting is accomplished.
Can be in advance insert in the location rod jack (5.1) of each face of abcdef of positive hexangle type mould (3.1,3.2) of plastic foamed making, positive hexangle type mould (3.1,3.2) is woven into required charge boat or ship, ship shape with location rod (4).At the position that structure need be strengthened, can adopt the longer location rod (4) of length, so that casting and solid ship, ship shell reinforcement, the ribs of central formation.Then, in the locating hole (5.2) of thickness requirement according to the inside and outside layer of hull shell with location rod (4) insertion positive hexangle type mould (3.1,3.2) the AB face central authorities of suitable length.Deng outer layer model (1) assembly unit good after, the positive hexangle type mould (3) of can will weave getting well is put into wherein.And then put into the good internal layer mould (2) of assembly unit.The gap of certain distance can be set in the middle of the internal layer mould (2) in concrete utilization, the formed cavity in this space, in casting cycle, the watertight bulkhead that can constitute ship, ship is analysed structure.
After treating that assembling die assembling is accomplished, can cast hot-melt resin, plastics in the cavity between the outer mold.After pouring was accomplished, the isothermal publicly price-reduction can be opened mould to fusing point the time, takes out and is cast into type ship, ship.
For improving the intensity of ship, ship; Can be in outer mould (1), the inboard cloth of laying of internal layer mould (2); Also can be at positive hexangle type mould (3.1; 3.2) fill fiber in the cavity between each face of abcdef, can also in thermoplastic resin, plastic molting process, mix filament and fully stir.The composite ship of producing like this, the intensity of ship shell can be higher.
The present invention has following advantage.At first, owing to be filled with positive hexangle type mould (3) between the ectonexine mould, therefore whole hull is the cellular board structure.And the maximum characteristics of cellular board structure be exactly in light weight, intensity is high.Adopt after the technology of the present invention, under equality strength, charge boat or ship, the needed metal material of ship can be still less; The buoyancy level also can be higher simultaneously.
The ship, the ship that utilize the present invention to make have double hull, and are filled with the positive hexangle type mould (3) of expanded material between the double hull, thereby its safe ship in single hull, ship.In addition, even outer ship, ship shell are impaired, the sinking of also can not intaking of ship, ship.
When utilizing the present invention to make ship, ship, can select kinds of materials as required.Can select the strong steel of bulletproof ability in wartime, also can select the aluminum alloy materials lighter, that fusing point is lower for use.And when being used for other purposes, then can use resin material or thermoplastic shaping plastics.
Aligning hexangle type mould (3) surface handles; And cover with nonmetal shock-resistant ceramic material; The ship of then making, ship have promptly possessed the ballistic performance of composite armour, and its bulletproof ability is far above the ship, the ship that utilize rolled plate, aluminium sheet to form through welding, riveted joint.And when adopting foamed plastic to make positive hexangle type to send out brick (3), can be at the fine glass of its piece of surface covering glass, with further raising intensity.
Utilize the present invention when making towards ship, ship, can be according to the difference of ship, ship purposes.Change quantity, the arrangement method of internal layer mould arbitrarily, thereby easily at ship, the required watertight compartment of the inner formation of ship, with further raising margin of safety.
Utilize the present invention at the making boat of charging, when ship, ship, casting work is between the space between outer mould (1) and the internal layer mould (2), to carry out, and molten metal and resin, thermoplastic shaping plastics are easy to flow into, and the cast effect is fine.
When utilizing the present invention to make ship, ship, only need to prepare mould, reach hot melt equipment, can accomplish manufacturing operation fast according to required ship, ship quantity.
When utilizing the present invention to make ship, ship, owing to the amalgamation structure is all adopted in interior outer mold (1), (2), thereby it is minimum to take up room.The metal molten device also can be designed to combined type.So, this device removes and can pass through bullet train, outside the vehicles such as automobile transport, can also throw in through military transportation airplane.With its mobility of further raising.
The ship, ship that utilize this bright made both can reclaim through normal mode after its task of completion, also can directly destroy.Further alleviated the logistics transport pressure so again.
Claims (10)
1. ships and light boats producing device; Be particularly suitable for the making of little type ship, ship; Have by outer mould (1), internal layer mould (2), and be arranged in the some positive hexangle type mould (3) between outer mould (1) and the internal layer mould (2) and locate the assembling die that rod (4) is formed.
2. right request 1 described a kind of ships and light boats producing device; Specifically being characterized as of its outer mould (1) and internal layer mould (2): outer mould (1) and internal layer mould (2) be the modular structure for being made by heat-resisting allay material all, and assembly unit goes out required ship, the shape of ship as required.
3. right request 1,2 described a kind of ships and light boats producing devices; Being characterized as of its internal layer mould (2): the size of internal layer mould (2) is less than outer mould (1), and the size of internal layer mould (2) and the method that lays are set according to ship, ship thickness of the shell and watertight compartment quantitative requirement.
4. the positive hexangle type mould (3) in right request 1 described a kind of ships and light boats producing device is characterized by: positive hexangle type mould (3) is positive hexangle type column, and the angle between each face of its abcdef is 60 °.
5. the positive hexangle type mould (3) in right request 1,4 described a kind of ships and light boats producing devices is characterized by: positive hexangle type mould (3) both can be made by the refractory material foaming, and its surface can also cover impact-resistant ceramic material; Also can be made by foamed plastic, its surface also can cover fibrous material; Can also utilize metal stamping, be welded into hollow positive hexangle type mould.
6. the positive hexangle type mould (3) in right request 1,4,5 described a kind of ships and light boats producing devices; It is characterized by: at ship, ship straight line position; The column structure (3.1) that can adopt AB face surface area to equate; And on the bow, curvilinear portion such as stern and hull bottom, then can adopt the unequal column structure of AB face surface area (3.2).
7. the positive hexangle type mould (3) in right request 1,4,5,6 described a kind of ships and light boats producing devices; It is characterized by: a hole (5.1) is established in positive each face centre position of hexangle type mould (3) abcdef, is used to assign the location rod (4) of distance between fixing each positive hexangle type mould (3); These location rods (4) formed cavity between each face of each positive hexangle type mould (3) abcdef can form honeycomb in casting cycle.
8. the positive hexangle type mould (3) in right request 1,4,5,6,7 described a kind of ships and light boats producing devices; It is characterized by: the AB two sides central authorities of positive hexangle type mould (3) establish a hole (5.2); Be used to assign location rod (4); Rod (4) two ends, location protrude in the AB face of positive hexangle type mould (3) respectively, and contact with internal layer mould (2) with outer mould (1); Space between casting cycle ectomesoderm mould (1), internal layer mould (2) and positive hexangle type mould (3) AB face can constitute the inside and outside shell of ship, ship.
9. the location rod (4) in right request 1,7,8 described a kind of ships and light boats producing devices; It is characterized by: location rod (4) protrudes in the length of positive hexangle type mould abcdef face and AB face, arranges concretely according to the requirement of ship, ship ectonexine thickness of the shell, cellular board intensity and the ship set, ship shell reinforcement, rib.
10. the location rod (4) in right request 1,7,8,9 described a kind of ships and light boats producing devices; It is characterized by: location rod (4) employed material is identical with the employed material of casting, so that in casting process, locate rod (4) and the cast material integral body that can permeate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100727939A CN102601304A (en) | 2012-03-20 | 2012-03-20 | Manufacturing device for boats |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100727939A CN102601304A (en) | 2012-03-20 | 2012-03-20 | Manufacturing device for boats |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102601304A true CN102601304A (en) | 2012-07-25 |
Family
ID=46519287
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012100727939A Pending CN102601304A (en) | 2012-03-20 | 2012-03-20 | Manufacturing device for boats |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102601304A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104759593A (en) * | 2015-04-16 | 2015-07-08 | 中船黄埔文冲船舶有限公司 | Segmented manufacturing mold and method for manufacturing sub-segments of ship body employing segmented manufacturing mold |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6130255A (en) * | 1984-07-20 | 1986-02-12 | Mitsubishi Heavy Ind Ltd | Casting mold for model ship |
| JPH02217136A (en) * | 1989-05-19 | 1990-08-29 | Kawachi Alum Kogyo Kk | Mold |
| CN1072637A (en) * | 1992-11-24 | 1993-06-02 | 秦皇岛耀华玻璃钢厂 | Glass fibre reinforced plastic hull through injecting foam integral forming manufacturing process and die device |
| JPH1177237A (en) * | 1997-09-10 | 1999-03-23 | Mitsubishi Heavy Ind Ltd | Forming device for outer mold for casting model ship |
| CN2423191Y (en) * | 2000-01-27 | 2001-03-14 | 河北省水利防汛物资天津供应站救生器材厂 | Flood-control emergency boat |
| CN201132592Y (en) * | 2007-12-03 | 2008-10-15 | 刘志忠 | Small-sized safety boat with floating body |
| CN201559275U (en) * | 2009-11-24 | 2010-08-25 | 徐伟 | Mold for manufacturing large-scale glass fiber reinforced plastic boats |
| US20120028023A1 (en) * | 2004-05-11 | 2012-02-02 | Groep Stevens International | Reinforced sandwich structure |
-
2012
- 2012-03-20 CN CN2012100727939A patent/CN102601304A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6130255A (en) * | 1984-07-20 | 1986-02-12 | Mitsubishi Heavy Ind Ltd | Casting mold for model ship |
| JPH02217136A (en) * | 1989-05-19 | 1990-08-29 | Kawachi Alum Kogyo Kk | Mold |
| CN1072637A (en) * | 1992-11-24 | 1993-06-02 | 秦皇岛耀华玻璃钢厂 | Glass fibre reinforced plastic hull through injecting foam integral forming manufacturing process and die device |
| JPH1177237A (en) * | 1997-09-10 | 1999-03-23 | Mitsubishi Heavy Ind Ltd | Forming device for outer mold for casting model ship |
| CN2423191Y (en) * | 2000-01-27 | 2001-03-14 | 河北省水利防汛物资天津供应站救生器材厂 | Flood-control emergency boat |
| US20120028023A1 (en) * | 2004-05-11 | 2012-02-02 | Groep Stevens International | Reinforced sandwich structure |
| CN201132592Y (en) * | 2007-12-03 | 2008-10-15 | 刘志忠 | Small-sized safety boat with floating body |
| CN201559275U (en) * | 2009-11-24 | 2010-08-25 | 徐伟 | Mold for manufacturing large-scale glass fiber reinforced plastic boats |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104759593A (en) * | 2015-04-16 | 2015-07-08 | 中船黄埔文冲船舶有限公司 | Segmented manufacturing mold and method for manufacturing sub-segments of ship body employing segmented manufacturing mold |
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Application publication date: 20120725 |