A kind of quick-setting cement mortar and preparation method thereof
Technical field
The present invention relates to building material field, is specifically related to a kind of construction work quick-setting cement mortar and preparation method thereof.
Background technology
In building material field, quick-drying time requirement to sand-cement slurry is fewer and feweri, simultaneously, must guarantee that the cement after rapid drying has the better characteristics such as anti-intensity, therefore, the hot issue that to seek a kind of like this quick-setting cement mortar be building material field always.Disclosing a kind of polyacrylate modified cement take polyvinyl alcohol as stablizer at US5753036, is that 5000~45000 polyvinyl alcohol, polyacrylic ester, cement and filler consist of by molecular-weight average.CN1730908 discloses a kind of method for reinforcing and protecting to inner surface of tunnel, by adding polyacrylate emulsion and polypropylene fibre to improve the surface strength of inner surface of tunnel, solved crack, infiltration and the high temperature explosion problem of inner surface of tunnel in cement waterproofing mortar.CN1483692 discloses a kind of cement concrete mixture that adds polyacrylonitrile fibre.CN1415572 discloses a kind of Polymer-Modified Mortar patching material, is made of Portland cement or short-term strength cement, styrene-butadiene rubber(SBR), sodium carbonate, trolamine.At present the polymkeric substance of sand-cement slurry modification is mainly polyacrylate dispersion, EVA emulsion or styrene-butadiene emulsion.Polymer emulsion can effectively improve the impervious and anti-shrinkage cracking performance of sand-cement slurry, but in the process of preparation polymer cement mortar, because of polymkeric substance and the cement consistency is relatively poor and the reason such as polymkeric substance breakdown of emulsion, cause extend and strength decreased the time of coagulation of sand-cement slurry, thereby affected the net effect of sand-cement slurry.CN102167559 discloses and has a kind ofly combined to the sand-cement slurry modification with SBR emulsion and polyaminoester emulsion.But in the process of reality, polymkeric substance and cement consistency are still undesirable, cause extend and strength decreased the time of coagulation of sand-cement slurry, thereby have affected the net effect of sand-cement slurry.
On the basis of these prior aries, the present invention is to polymer-modified, water reducer, fibrous packing component further experiment, find when adopting SBR emulsion properties-correcting agent, a kind of water reducer of new proportioning and adopt a certain proportion of conjugated fibre, its experiment effect has significant progress than above-mentioned effect of the prior art, and has reduced cost.
Summary of the invention
The object of the invention is to for the deficiencies in the prior art, solve the problems such as rate of set that exist in the polymer modification quick-setting cement mortar of using at present, a kind of quick-setting cement mortar and preparation method thereof is provided.
The quick-setting cement mortar that the present invention proposes is the liquid form mixt that is formed according to a certain weight ratio by materials such as aluminosulfate cement, SBR emulsion, water reducer, fiber, sodium sulfate, river sand, water.The composition of raw material comprises:
100 parts of aluminosulfate cements
SBR emulsion 5-15 part
Water reducer 2-4 part
Fiber 6-7 part
Sodium sulfate 0.1-0.5 part
River sand 60-130 part
Water 160-200 part.
The solid content of described SBR emulsion is 30-35%.
Described water reducer is trolamine 5-10%, vinylformic acid 15-20%, sodium bisulfite surplus.Described fiber is: fiber is the mixture of organic fibre and steel fiber, and its ratio is 2:3; Organic fibre is polyvinyl alcohol fiber, and the long 10-20mm of organic fibre, diameter are less than 45 microns, and steel fiber is the high-strength steel fiber, the long 10-20mm of steel fiber, and diameter is less than 0.20mm.
It is further preferred,
100 parts of aluminosulfate cements
SBR emulsion 10-15 part
Water reducer 3-4 part
Fiber 6-7 part
Sodium sulfate 0.3-0.5 part
River sand 100-130 part
Water 160-200 part.
Further be preferably
100 parts of aluminosulfate cements
SBR emulsion 10-15 part
Water reducer 3-4 part
Fiber 6-7 part
Sodium sulfate 0.3-0.5 part
River sand 100-130 part
Water 160-200 part.
The preparation method of described above-mentioned quick-setting cement mortar is characterized in that comprising the steps:
(1) according to above-mentioned ratio, take aluminosulfate cement, water reducer, fiber and river sand fully mix.
(2) take SBR emulsion, sodium sulfate, water, the material in step (1) adds under whipped state gradually again, fully mixes, and constantly stirs, and forms quick-setting cement mortar.
Compare with existing quick-setting cement mortar, have following advantage and effect:
1, the sand-cement slurry of the quick-setting cement mortar that obtains of the present invention in compared to existing technology is faster time of drying.
2, sand-cement slurry ultimate compression strength and the folding strength of the quick-setting cement mortar that obtains of the present invention in compared to existing technology is stronger.
3, the quick-setting cement mortar preparation cost that obtains of the present invention is lower, strong adaptability.
Embodiment
The present invention is not limited to aforesaid embodiment.The present invention expands to any new feature or any new combination that discloses in this manual, and any new method or the step in process or any new combination that disclose.
The proportioning of embodiment 1 the present embodiment quick-setting cement mortar is as follows:
100 parts of aluminosulfate cements
5 parts of SBR emulsions
2 parts of water reducers
7 parts of fibers
0.5 part, sodium sulfate
100 parts of river sands
160 parts, water.
Described water reducer is trolamine 5%, vinylformic acid 20%, sodium bisulfite surplus.Described fiber is: fiber is the mixture of polyvinyl alcohol organic fibre and steel fiber, and its ratio is 2:3; The long 10-20mm of organic fibre, diameter be less than 45 microns, the long 10-20mm of steel fiber, and diameter is less than 0.20mm.
The aluminosulfate cement that uses is 42.5 quick hardening sulphoaluminate cements that Tangshan six or nine Cement Co., Ltds are produced, and SBR emulsion is the PR 215 type SBR emulsions of Shanghai and assistant officer Industrial Co., Ltd..
The technical target of the product that the present embodiment obtains:
The proportioning of embodiment 2 the present embodiment quick-setting cement mortars is as follows:
100 parts of aluminosulfate cements
10 parts of SBR emulsions
4 parts of water reducers
6 parts of fibers
0.3 part, sodium sulfate
120 parts of river sands
200 parts, water.
Described water reducer is trolamine 10%, vinylformic acid 15%, sodium bisulfite surplus.Described fiber is: fiber is the mixture of polyvinyl alcohol organic fibre and steel fiber, and its ratio is 2:3; The long 10-20mm of organic fibre, diameter be less than 45 microns, the long 10-20mm of steel fiber, and diameter is less than 0.20mm.
The aluminosulfate cement that uses is 42.5 quick hardening sulphoaluminate cements that Tangshan six or nine Cement Co., Ltds are produced, and SBR emulsion is the PR 215 type SBR emulsions of Shanghai and assistant officer Industrial Co., Ltd..
The technical target of the product that the present embodiment obtains: