CN102555509B - Pattern color spraying method for plastic yarn-loop floor mat - Google Patents

Pattern color spraying method for plastic yarn-loop floor mat Download PDF

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CN102555509B
CN102555509B CN201210002086.2A CN201210002086A CN102555509B CN 102555509 B CN102555509 B CN 102555509B CN 201210002086 A CN201210002086 A CN 201210002086A CN 102555509 B CN102555509 B CN 102555509B
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color
pattern
floor mat
ink
spraying
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CN102555509A (en
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杨建章
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Wuxi Weiyi Household Articles Co ltd
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Abstract

The invention relates to a pattern color spraying method for a plastic yarn-loop floor mat, which is characterized by using the white or light-colored plastic yarn-loop floor mat as a color spraying object and being operated according to the following steps: firstly, spraying a pre-press processing liquid coating on the front side of the plastic yarn-loop floor mat in a uniform vaporific mode by utilizing spraying equipment; secondly, using color eco-solvent ink as a spraying raw material and performing spraying to the front side of the plastic yarn-loop floor mat in a mode of scanning line by line by utilizing a color spraying machine according to a preset pattern until the pattern is formed by spraying; and thirdly, heating and curing to enable the sprayed color pattern to be firmly attached to the surface layer of the plastic yarn-loop floor mat. According to the invention, for the non-planar and hollow-out yarn-loop layer, the color pattern is subjected to spraying by adopting a mode of increasing the ink quantity or increasing the ink jetting times, however, pattern layers on yarn loops with different heights can be converged to form the complete pattern; the complete pattern can be seen from any overhead view angle at a certain height; and the defect that the plastic yarn-loop structure cannot be printed with color or develop color is broken through.

Description

A kind of pattern color spraying method of plastic yarn-loop floor mat
Technical field
The present invention relates in front of the door or the plastic yarn-loop floor mat of indoor use, particularly a kind of pattern color spraying method for plastic yarn-loop floor mat.
Background technology
In daily life, in front of the door or the ground cushion of indoor use be a kind of mat product, be also a kind of adornment.Ground cushion kind is in the market more, and wherein having much representational is plastic yarn-loop floor mat.This ground cushion generally forms (also can antiskid thread circle layers, consist of separately) by antiskid thread circle layers and substrate layer compoiste adhering, wherein substrate layer is plastic foamed layer, antiskid thread circle layers is by random stacking curling the forming of the plastic extrusion monofilament such as PVC, PE or PP, string diameter is generally between 0.6 ~ 3mm, bed thickness is generally between 0.3 ~ 3cm, integral body is Openworks shape and tool high resiliency, can receive the sole fouls such as graininess silt.Though this ground cushion does not have wool ground cushion and fabric ground cushion to seem luxurious, bear dirty, easy to clean, and low price, therefore very popular.
The pattern of plastic yarn-loop floor mat and color have ornamental significantly, are the attractions that attracts consumer to pay close attention to.All the time, exploitation pattern rich color is being made great efforts in numerous factories commercial city, and has a series of plastic yarn-loop floor mat products of remarkable decorative effect and glamour.Therefore, how on plastic yarn-loop floor mat, pattern-making and color are the problems that those skilled in the art are concerned about always.At present, on plastic yarn-loop floor mat, the prior art of pattern-making and color is a lot, such as, pattern splicing method (seeing Chinese patent CN1386464A), chart pasting method (seeing Chinese patent CN201734455U), hot pressing drawing method and the drafting method that sprays paint (seeing Chinese patent CN2770519Y) etc.What wherein approach the most with content of the present invention is the drafting method that sprays paint.The substance of drafting method of spraying paint is to use the template with pierced pattern to cover the region that does not need spraying; at pierced pattern place to ground cushion spray paint; when paint patterns layer is attached to behind yarn-loop floor mat surface; spray again layer of transparent resin as protective layer, with this, on yarn-loop floor mat surface, form pattern.The method makes to paint as sprayed on material, and each spraying can only be used a kind of color, when the pattern designing is when zones of different is used different colours, needs to spray to realize by gradation, color separation by a plurality of templates.At present, although have in the art some producers repay examination make in this way, generally run into following several respects problem:
The first, when making multicolour pattern, need to make a plurality of templates, by gradation, color separation, spray to realize, and after each spraying, need to wait for that paint just can spray after dry next time, so complex procedures, and consuming time, production efficiency is low, and cost is high.While particularly making three kinds of more than color complex patterns, situation is more serious.
The second, the method cannot be carried out full-color spraying in colour mixture mode, and each spraying can only be used a kind of paint of color, and a width multicolour pattern can only adopt multiple color to realize by picture mosaic.Therefore pattern is coarse, can only present color lump effect, and color effect is poor, and visual effect is more stiff, lacks third dimension.
The 3rd, the use amount of painting in spraying process is difficult to control.If amount of paint is very few, hollow out antiskid thread circle layers is inner is difficult to spray thoroughly, causes pattern painted inhomogeneous, has a strong impact on visual effect.If amount of paint is too much, due to material of paint dense thick, viscosity is strong, is easily accumulated in antiskid thread circle layers surface and caking, the lighter is dry and cracked easily to come off afterwards, what severe one affected original plastic yarn-loop floor mat scrapes silt function.
In a word, owing to being subject to the impact of the problems referred to above, the drafting method that sprays paint is difficult to obtain wideling popularize application in the art.
Summary of the invention
The invention provides a kind of pattern color spraying method of plastic yarn-loop floor mat, be intended to for a kind of new color spray Mapping Technology method of plastic yarn-loop floor mat product development, solve that technique was backward, production efficiency is low and the problem such as pattern color is of poor quality in the past.
For achieving the above object, the technical solution used in the present invention is: a kind of pattern color spraying method of plastic yarn-loop floor mat, and its innovation is:
(1) color of plastic yarn-loop floor mat is selected
Select white or light plastic yarn-loop floor mat as color spray object, wherein, described white is colourless; Described light color is to print four primaries, and cyan, magenta, yellow, black are standard, and to take the standard depth concentration ratio of every kind of primary colors be 100% to be benchmark, meets the color of one of following two kinds of colors:
The first color is any one color in four kinds of primary colors, and depth concentration ratio is less than or equal to 30% of described benchmark;
The second color is the secondary colour of at least two kinds of primary colors in four kinds of primary colors, and the depth concentration ratio summation of various primary colors is less than or equal to 30% of described benchmark;
(2) the pattern color spraying technique of plastic yarn-loop floor mat
For white or light plastic yarn-loop floor mat, operate according to the following steps:
The first step, spraying prints pretreatment liquid coating
Adopt the seal pretreatment liquid matching with Weak solvent ink as spraying raw material, utilize spraying equipment with even vaporific form, the front of plastic yarn-loop floor mat to be sprayed, make the plastics wire ring surface coverage on plastic yarn-loop floor mat print pretreatment liquid coating, after spraying, by standing or mode of heating, make curing of coatings on plastics wire ring surface;
Second step, air brushing multicolour pattern
Using colored Weak solvent ink as air brushing raw material, and according to predefined pattern, air brushing is carried out in the plastic yarn-loop floor mat front that utilizes color spray drawing machine to print pretreatment liquid coating to being coated with progressive scan mode, until air brushing goes out pattern; In air brushing process, the shower nozzle of color spray drawing machine is apart from 3 ~ 5 millimeters of plastic yarn-loop floor mat end faces, and with ink increment spray regime or ink, increases time spray regime and spray vertically downward;
Described ink increment spray regime refers to each pixel of pattern, and shower nozzle is keeping under the prerequisite of common injecting times, and each ink consumption spraying be take common consumption increases by 50 ~ 200% consumptions as benchmark;
Described ink increases time spray regime and refers to each pixel of pattern, and shower nozzle is keeping each injection to adopt under the prerequisite of the common consumption of ink, and the common injecting times of take sprays as benchmark increases by 2 ~ 4 times;
The 3rd step, is heating and curing
The plastic yarn-loop floor mat of air brushing multicolour pattern put into baking oven or be heating and curing through drying tunnel, making the multicolour pattern of air brushing firmly be attached to plastic yarn-loop floor mat top layer, and combine together.
Related content in technique scheme is explained as follows:
1. in such scheme, described " printing four primaries " refers to four kinds of primary colors of printing use, with C, represents cyan, with M, represents magenta, with Y, represents yellow, with K, represents black.In fact all colours can be mixed by different depth concentration ratio by printing four primaries.Can utilize in the present invention this mode to define light concept.
2. in such scheme, described " seal pretreatment liquid " also can be referred to as the titles such as coating solution, print processing liquid, special-purpose coat liquid.It is the pre-treatment liquid before inkjet printing, and its effect is mainly in order to improve inkjet printing quality and adhesive force.Print pretreatment liquid and be generally high transparency liquid, on market, can directly buy acquisition by normal sale channel at present.It is reported that this product can be divided into three major types, i.e. ABS class, metal species and special tool extensible materials class, wherein, ABS class is suitable for acrylic, PC, PVC, most of plastic materials such as leather, lucite, film; Metal species is generally applicable to the ganoid materials such as containing metal, five metals, glass, ceramic tile, crystal, marble; The material that special tool extensibility class is suitable for there is extensibility, can stretches with object material, such as elastomeric material.Above three major types prints pretreatment liquid all applicable to plastic yarn-loop floor mat of the present invention.
3. in such scheme, described " Weak solvent ink " is a kind of ink-jet ink between water-base ink and solvent-based inks.Weak solvent ink is called again environmentally friendly solvent ink (ECO-solvent ink or Light solvent ink), be to start out of doors popular a kind of Novel outdoor solvent ink-jet on solvent type digital ink-jet market recent years, it has high security, low volatility, is low to moderate the features such as micro-toxicity and high-flash.Weak solvent ink can directly be bought acquisition by normal sale channel on market at present, and routine is four kinds of combinations more than color.On domestic market, common independent brand has seven color favours (South Sea, Foshan City Mo Jia Consumables Co., Ltd.), converging can (Guangzhou Ou Ke communicate by letter Science and Technology Ltd.), excellent allusion quotation (Chengdu You Dian Science and Technology Ltd.), huge beautiful (Jinan Ju Li numeral science and technology Co., Ltd), Ling Feng (Zhuhai Hao Cai numeral science and technology Co., Ltd), INKWIN World(Shanghai Inkwin Ink Spray Technology Co., Ltd.), remarkable Nerojet(Shenzhen Nuo Jie Science and Technology Ltd.) etc.The Weak solvent ink of supplying with in the market all can be applicable to plastic yarn-loop floor mat of the present invention.
4. in such scheme, when second step air brushing multicolour pattern print resolution between 240dpi ~ 1440dpi, better can being chosen between 360dpi ~ 720dpi.
5. in such scheme, the heating of the 3rd step can be chosen in 80 ~ 120 degrees Celsius of scopes, and the time that is heating and curing is between 20 seconds ~ 300 seconds.
Design principle of the present invention and effect are: the present invention utilize modern air brushing art designs a kind of on plastic yarn-loop floor mat the method for air brushing multicolour pattern, the method has solved following three aspects: problem:
The firstth, hide look problem.Adopting air brushing technology on plastic yarn-loop floor mat, to make the ink-jet that multicolour pattern uses is Weak solvent ink.Because Weak solvent ink is compared with paint, to hide chromatic effect poor, generally air brushing cannot be covered the material color of plastic yarn-loop floor mat itself on plastics wire ring, cause ink colors can be subject to the mixed influence of the material color of plastics wire ring own, become color completely different from Weak solvent ink primary colors, dim Shen, the clear not distinctness of pattern.In order to address this problem the present invention, select white or light plastic yarn-loop floor mat as color spray object, thereby solved preferably this problem.
The secondth, the air brushing problem of on-plane surface, hollow out wire ring.Antiskid thread circle layers on plastic yarn-loop floor mat is random stacking curling the forming of plastic extrusion monofilament, be nonplanar hollow out stereochemical structure, and gap is large, if adopt ink-jetting style pattern-making, because of ink-jet diffusion principle, at the lower position pattern of wire ring interior location, will become fuzzyyer, ink dot distance is larger, and lower position is more easily covered by upper strata wire ring, color developing effect is poor, easily expose ground color, cause producing on yarn-loop floor mat more showing money or valuables one carries unintentionally, pattern can be intermittently, without associative perception.In order to address this problem the present invention, adopted ink increment spray regime or ink increasing time spray regime to spray vertically downward, make ink go deep into antiskid thread circle layers inside, allow the wire ring of different high and low positions can complete inking, thereby solved preferably this problem.Although the present invention for be the antiskid thread circle layers of on-plane surface, hollow out, but can allow the figure layer on different height wire rings converge formation complete pattern, from each depression angle of certain altitude, all can see full graphics, breaking through plastic wire coil structures can not red ink paste used for seals, the shortcoming of colour developing.And the inking layer forming on wire ring material is very thin, can not change ground cushion original structure form, do not destroy original function, effect is as original color of wire ring.
The 3rd is pattern firmness problem.Plastic yarn-loop floor mat material is blotting not, and ink is sprayed on wire ring circular arc camber and can produces sputter, move black phenomenon, therefore cannot inking imaging on wire ring material, so pattern is shapeless, and color developing effect is poor, and ink absorption affinity is poor, and easily decolouring, not wear-resisting.In order to address this problem the present invention, in the antiskid thread circle layers of plastic yarn-loop floor mat, sprayed in advance one deck seal pretreatment liquid coating identical or close with antiskid thread circle layers physical property, the seal pretreatment liquid coating of usining is attached to Weak solvent ink air brushing layer in antiskid thread circle layers securely as carrier, thereby has solved preferably this problem.
Therefore because the present invention has solved above-mentioned technical problem preferably, compare and there is following advantages and effect with prior art in the past:
1. get the raw materials ready simple, design and color is made unrestricted, even if full-color photo all can be made on plastic yarn-loop floor mat;
2. clear patterns and color effect are good;
Pattern firm, wear-resisting, trample and nondiscoloration;
4. manufacture craft is advanced, and production efficiency is high, is particularly suitable for mechanization and automatic batch production.
Accompanying drawing explanation
Accompanying drawing 1 is the plastic yarn-loop floor mat layering schematic diagram after embodiment of the present invention air brushing multicolour pattern;
Accompanying drawing 2 is the plastic yarn-loop floor mat schematic diagram before pattern color spraying of the present invention;
For the present invention, to plastic yarn-loop floor mat, spraying prints pretreatment liquid coating schematic diagram to accompanying drawing 3;
Accompanying drawing 4 is for the present invention is to plastic yarn-loop floor mat air brushing multicolour pattern schematic diagram;
Accompanying drawing 5 is the present invention's schematic diagram that is heating and curing after to plastic yarn-loop floor mat air brushing multicolour pattern;
Accompanying drawing 6 is the common consumption schematic diagram of the ink of each pixel of pattern;
Accompanying drawing 7 is ink increment injection schematic diagram of the present invention;
Accompanying drawing 8 is the inferior schematic diagram that sprays for ink of the present invention increases;
Accompanying drawing 9 is traditional ink-jetting style visual effect figure;
Accompanying drawing 10 is ink increment of the present invention or ink increasing time spray regime visual effect figure;
Accompanying drawing 11 is ink increment of the present invention or ink increasing time spray regime pattern visual angle schematic diagram;
Accompanying drawing 12 is the X view effect figure in Figure 11;
Accompanying drawing 13 is the Y view effect figure in Figure 11;
Accompanying drawing 14 is the Z view effect figure in Figure 11.
In above accompanying drawing: 1. grey substrate layer; White or light plastic wire ring layer; 3. print pretreatment liquid coating; 4. Weak solvent ink air brushing layer; 5. spraying equipment shower nozzle; 6. nozzle of color spray drawing machine; 7. increment or increase time ink; 8. end face ink inking position; 9. side ink inking position.
The specific embodiment
Embodiment:
The pattern color spraying method of plastic yarn-loop floor mat of the present invention is comprised of following two parts content:
The color of first's plastic yarn-loop floor mat is selected
Select white or light plastic yarn-loop floor mat as color spray object, wherein, described white is colourless; Described light color is to print four primaries, and cyan, magenta, yellow, black are standard, and to take the standard depth concentration ratio of every kind of primary colors be 100% to be benchmark, meets the color of one of following two kinds of colors:
The first color is any one color in four kinds of primary colors, and depth concentration ratio is less than or equal to 30% of described benchmark;
The second color is the secondary colour of at least two kinds of primary colors in four kinds of primary colors, and the depth concentration ratio summation of various primary colors is less than or equal to 30% of described benchmark.
The pattern color spraying technique of second portion plastic yarn-loop floor mat
For white or light plastic yarn-loop floor mat, operate according to the following steps:
The first step, spraying prints pretreatment liquid coating
Adopt the seal pretreatment liquid matching with Weak solvent ink as spraying raw material, utilize spraying equipment with even vaporific form, the front of plastic yarn-loop floor mat to be sprayed, make the plastics wire ring surface coverage on plastic yarn-loop floor mat print pretreatment liquid coating, after spraying, by standing or mode of heating, make curing of coatings on plastics wire ring surface.
Print pretreatment liquid coating and normally with resin, allocate and form with crosslinking agent, and be clear, colorless, the every rhizoid circle top layer of this coating on can plastic covering yarn-loop floor mat, and combine together with wire ring.After spraying, can within standing 3 ~ 5 minutes, solidify, or be heating and curing with 80 ~ 120 degrees Celsius by drying tunnel, approximately 10 ~ 200 seconds heat times, can carry out rear processing.The area that spraying prints pretreatment liquid coating can or all spray by the positive part of pattern demand plastic yarn-loop floor mat.
Second step, air brushing multicolour pattern
Using colored Weak solvent ink as air brushing raw material, and according to predefined pattern, air brushing is carried out in the plastic yarn-loop floor mat front that utilizes color spray drawing machine to print pretreatment liquid coating to being coated with progressive scan mode, until air brushing goes out pattern; In air brushing process, the shower nozzle of color spray drawing machine is apart from 3 ~ 5 millimeters of plastic yarn-loop floor mat end faces, and with ink increment spray regime or ink, increases time spray regime and spray vertically downward.
Described ink increment spray regime refers to each pixel of pattern, and shower nozzle is keeping under the prerequisite of common injecting times, and each ink consumption spraying be take common consumption increases by 50 ~ 200% consumptions as benchmark.
Described ink increases time spray regime and refers to each pixel of pattern, and shower nozzle is keeping each injection to adopt under the prerequisite of the common consumption of ink, and the common injecting times of take sprays as benchmark increases by 2 ~ 4 times.
In described second step, the print resolution of air brushing multicolour pattern is between 240dpi ~ 1440dpi, and wherein, print resolution is better between 360dpi ~ 720dpi.
The 3rd step, is heating and curing
The plastic yarn-loop floor mat of air brushing multicolour pattern put into baking oven or be heating and curing through drying tunnel, making the multicolour pattern of air brushing firmly be attached to plastic yarn-loop floor mat top layer, and combine together.In described the 3rd step, heating is 80 ~ 120 degrees Celsius of scopes, and the time that is heating and curing is between 20 seconds ~ 300 seconds.After heating, merging solidification effect can strengthen, and pattern combines together with wire ring, and its firmness and abrasion resistance can reach mat and use standard.
Below in conjunction with accompanying drawing, content of the present invention is described:
1. about the plastic yarn-loop floor mat layering explanation after air brushing multicolour pattern
Fig. 1 is the plastic yarn-loop floor mat layering schematic diagram after inventive embodiments air brushing multicolour pattern, as can be seen from the figure, plastic yarn-loop floor mat after air brushing multicolour pattern forms by four layers from bottom to top, ground floor is grey substrate layer 1, the second layer is white or light plastic wire ring layer 2, the 3rd layer is Weak solvent ink air brushing layer 4 for printing 3, the four layers of pretreatment liquid coatings.Pattern color spraying of the present invention is to liking plastic yarn-loop floor mat, conventionally plastic yarn-loop floor mat is formed by antiskid thread circle layers and substrate layer compoiste adhering, also can by antiskid thread circle layers, be formed separately, antiskid thread circle layers is by random stacking curling the forming of the plastic extrusion monofilament such as PVC, PE or PP, string diameter is generally between 0.6 ~ 3mm, bed thickness is generally between 0.3 ~ 3cm, and integral body is Openworks shape and tool high resiliency.Plastic yarn-loop floor mat in the present invention is generally white or light color, can be for having substrate layer or without substrate layer, and what have substrate layer does not limit substrate layer material type.When the color of plastic yarn-loop floor mat is used light color, the pattern color of its air brushing must be darker than plastic yarn-loop floor mat color, and generally the pattern color of air brushing more deeply more can highlight pattern effect than the color of plastic yarn-loop floor mat.For the plastic yarn-loop floor mat that has substrate layer, the color of substrate layer is best but be not limited to k(black) 50% grey, other gorgeous degree are lower, and lightness is all applicable in 50% upper and lower color.Because plastic yarn-loop floor mat is that three-dimensional wire ring forms, the substrate layer of its below is visually the background layer that sets off antiskid thread circle layers, antiskid thread circle layers can form shade on the surface of substrate layer, more the wire ring color of bottom can seem darker, wire ring color more easily incorporates substrate layer color and becomes one, if therefore substrate layer lightness or chroma are too high or too low, visually all can see through the pattern that air brushing on wire ring is disturbed in wire ring gap.Use grey or the approaching substrate layer of chroma lightness, can better incorporate in the shadow of lower floor in wire ring inside, what dilution bottom was left over shows money or valuables one carries unintentionally, and the problem that makes to show money or valuables one carries unintentionally reduces, and also can strengthen setting off pattern on wire ring.
2. about the pattern color spraying technological process explanation of plastic yarn-loop floor mat
Fig. 2 ~ Fig. 5 represents the pattern color spraying technical process of plastic yarn-loop floor mat, and wherein, Fig. 2 represents the plastic yarn-loop floor mat before pattern color spraying, and this plastic yarn-loop floor mat is by white or light plastic wire ring layer 2 and grey substrate layer 1 is bonding forms.Fig. 3 represents that spraying prints pretreatment liquid coating to plastic yarn-loop floor mat.As can be seen from Figure 3, print pretreatment liquid and be sprayed in the white or light plastic wire ring layer 2 in plastic yarn-loop floor mat front through spraying equipment shower nozzle 5, form and print pretreatment liquid coating 3.Fig. 4 represents plastic yarn-loop floor mat air brushing multicolour pattern.As can be seen from Figure 4, Weak solvent ink is through nozzle of color spray drawing machine 6 at the positive air brushing multicolour pattern of plastic yarn-loop floor mat, and wherein, Weak solvent ink air brushing layer 4 drops on and is coated with in the white or light plastic wire ring layer 2 that prints pretreatment liquid coating 3.7 represent increment or increase time ink, to improve the spreading area of wire ring inside and each side and bottom surface.Fig. 5 represents to be heating and curing after plastic yarn-loop floor mat air brushing multicolour pattern, accelerates curing rate, improves pattern firmness.
3. about ink increment or ink, increase time explanation of injection
Fig. 6 is the common consumption schematic diagram of the ink of each pixel of pattern, and Fig. 7 is that ink increment sprays schematic diagram.From Fig. 7 and Fig. 6 contrast, can find out, for each pixel of pattern, shower nozzle is keeping under the prerequisite of common injecting times, and each ink consumption spraying increases, so the ink dot of Fig. 7 is obviously greater than the ink dot of Fig. 6.Fig. 8 is that ink increases and time to spray schematic diagram, from Fig. 8 can, for each pixel of pattern, shower nozzle sprays under the prerequisite that adopts the common consumption of ink keeping each, the common injecting times of take sprays as benchmark increases by 2 ~ 4 times.In the present invention, no matter ink increment or ink increase and time spray, and its object is all in order to increase the inking area of different high and low position wire rings.Because plastic yarn-loop floor mat is the stereochemical structure that round plastic filament occurs simultaneously and is wound around, and non-physical plane, as infinite layers, be full of the painting canvas of hollow out, the focusing on of air brushing allows wire ring that three-dimensional hollow out forms each position from surface layer to inside can inking, could on three-dimensional wire ring, form pattern like this, and visually form whole.For reaching this object, the present invention has adopted special ink increment or ink to increase time spray regime, at identical dot positions, improves ink-jet consumption or ink-jet number of times, with this, increases the inking probability of three-dimensional wire ring inside.
4. traditional ink-jetting style and ink increment of the present invention or ink increase the visual effect contrast of time injection
Fig. 9 is traditional ink-jetting style visual effect figure.From Fig. 9 can, adopt after traditional ink-jetting style in a, b, c, d, e five places, b and d place do not have inking, so vision is incomplete figure.Its reason is that traditional ink-jetting style is for plane air brushing designs, because the few ink of China ink amount only can be attached to material top, cannot be with respect to other each position except top, and therefore after spraying, figure has problem intermittent, blank and that show money or valuables one carries unintentionally.
Figure 10 is that ink increment of the present invention or ink increase time spray regime visual effect figure.From Figure 10 can, adopting ink increment of the present invention or ink to increase time spray regime after-vision is full graphics.Its reason is to utilize ink dot increment or increase time spray regime to increase each side spreading area comprising outside top, makes ink can go deep into irregular hollow out material internal, therefore from each angle, observes plastic yarn-loop floor mat, and the problem of showing money or valuables one carries unintentionally can drop to minimum level.
Figure 11 is that ink increment of the present invention or ink increase time spray regime pattern visual angle schematic diagram.In Figure 11, A ~ J represents the situation that ten differing heights positions connect, and 8 represent end face ink inking position, and 9 represent ink inking position, side.If adopt ink increment of the present invention or ink to increase time spray regime printing pattern, can allow ink go deep into three-dimensional wire ring hollow out inner, improve side 90 degree with the imaging effect at interior position.Therefore when seeing from top to bottom from different perspectives, even inner in three-dimensional wire ring hollow out, visually can go back the complete effect of original pattern, thereby greatly reduce the phenomenon that pattern is interrupted, blank and show money or valuables one carries unintentionally.
Figure 12 is the X view effect figure in Figure 11; Figure 13 is the Y view effect figure in Figure 11; Figure 14 is the Z view effect figure in Figure 11.Although A ~ J has ten differing heights positions, from three kinds of different visual angles of Figure 12 ~ Figure 14, pattern has complete effect.
In a word, ink vertical increment or to increase time spraying technique be that to aim at three-dimensional hollow out plastic yarn-loop floor mat designed in the present invention, on identical spray dot positions, improve ink ejection amount or ink-jet number of times, thereby improved the colouring area of ink at the inner different high and low positions of three-dimensional wire ring, and be not only confined to the top layer of plastic yarn-loop floor mat.Because three-dimensional hollow out plastic wire coil structures, as same, have the broken painting canvas of a lot of layers, improving ink jet precision is only also to improve wire ring top layer image fineness, the ink dot amount falling from hollow out position, top layer, be distributed on different height wire rings, each position China ink quantity not sufficient is to show whole figure.Its reason is that the ink of shower nozzle ejection from top to bottom can be coniform diffusion, dot positions lower, and inking distance shows money or valuables one carries unintentionally more greatly more, so wire ring inside just there will be the situation that much shows money or valuables one carries unintentionally.The present invention adopts ink vertical increment or increases time spraying technique and only need use lower ink jet precision, at former dot positions, adopts ink increment or increases inferior injection, just can improve ink and go deep into the inner multi-level colouring ratio of stereoscopic plastic wire ring.Ink dot increment or increasing time injection can strengthen the position inking probability that shows money or valuables one carries unintentionally, and make former ink dot expand and reduce ink dot spacing, reduce the phenomenon that shows money or valuables one carries unintentionally.This technology be in hollow out, many gaps, there is at many levels the three-dimensional wire ring material internal inking imaging of thickness, improve pattern effect and design, the pattern of spraying sees all have continuous pictures from different visual angles.
Above-described embodiment is only explanation technical conceive of the present invention and feature, and its object is to allow person skilled in the art can understand content of the present invention and implement according to this, can not limit the scope of the invention with this.All equivalences that Spirit Essence is done according to the present invention change or modify, within all should being encompassed in protection scope of the present invention.

Claims (4)

1. a pattern color spraying method for plastic yarn-loop floor mat, is characterized in that:
(1) color of plastic yarn-loop floor mat is selected
Select white or light plastic yarn-loop floor mat as color spray object, wherein, described white is colourless; Described light color is to print four primaries, and cyan, magenta, yellow, black are standard, and to take the standard depth concentration ratio of every kind of primary colors be 100% to be benchmark, meets the color of one of following two kinds of colors:
The first color is any one color in four kinds of primary colors, and depth concentration ratio is less than or equal to 30% of described benchmark;
The second color is the secondary colour of at least two kinds of primary colors in four kinds of primary colors, and the depth concentration ratio summation of various primary colors is less than or equal to 30% of described benchmark;
(2) the pattern color spraying technique of plastic yarn-loop floor mat
For white or light plastic yarn-loop floor mat, operate according to the following steps:
The first step, spraying prints pretreatment liquid coating
Adopt the seal pretreatment liquid matching with Weak solvent ink as spraying raw material, utilize spraying equipment with even vaporific form, the front of plastic yarn-loop floor mat to be sprayed, make the plastics wire ring surface coverage on plastic yarn-loop floor mat print pretreatment liquid coating, after spraying, by standing or mode of heating, make curing of coatings on plastics wire ring surface;
Second step, air brushing multicolour pattern
Using colored Weak solvent ink as air brushing raw material, and according to predefined pattern, air brushing is carried out in the plastic yarn-loop floor mat front that utilizes color spray drawing machine to print pretreatment liquid coating to being coated with progressive scan mode, until air brushing goes out pattern; In air brushing process, the shower nozzle of color spray drawing machine is apart from 3 ~ 5 millimeters of plastic yarn-loop floor mat end faces, and with ink increment spray regime or ink, increases time spray regime and spray vertically downward;
Described ink increment spray regime refers to each pixel of pattern, and shower nozzle is keeping under the prerequisite of common injecting times, and each ink consumption spraying be take common consumption increases by 50 ~ 200% consumptions as benchmark;
Described ink increases time spray regime and refers to each pixel of pattern, and shower nozzle is keeping each injection to adopt under the prerequisite of the common consumption of ink, and the common injecting times of take sprays as benchmark increases by 2 ~ 4 times;
The 3rd step, is heating and curing
The plastic yarn-loop floor mat of air brushing multicolour pattern put into baking oven or be heating and curing through drying tunnel, making the multicolour pattern of air brushing firmly be attached to plastic yarn-loop floor mat top layer, and combine together.
2. pattern color spraying method according to claim 1, is characterized in that: in described second step, the print resolution of air brushing multicolour pattern is between 240dpi ~ 1440dpi.
3. pattern color spraying method according to claim 2, is characterized in that: described print resolution is between 360dpi ~ 720dpi.
4. pattern color spraying method according to claim 1, is characterized in that: in described the 3rd step, heating is 80 ~ 120 degrees Celsius of scopes, and the time that is heating and curing is between 20 seconds ~ 300 seconds.
CN201210002086.2A 2012-01-05 2012-01-05 Pattern color spraying method for plastic yarn-loop floor mat Expired - Fee Related CN102555509B (en)

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TW101135629A TW201328791A (en) 2012-01-05 2012-09-27 A pattern color-spraying method for mat made of plastic filament loops

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CN104442149A (en) * 2013-09-17 2015-03-25 朱守会 Production process of plastic color statue
JP6999875B2 (en) * 2017-06-14 2022-01-19 セイコーエプソン株式会社 Image processing equipment, printing equipment, and programs
CN107264102A (en) * 2017-06-29 2017-10-20 万弋林 A kind of glass spray-drawing process and system

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