CN103251291A - Floor mat and manufacturing method thereof - Google Patents
Floor mat and manufacturing method thereof Download PDFInfo
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- CN103251291A CN103251291A CN2013101724059A CN201310172405A CN103251291A CN 103251291 A CN103251291 A CN 103251291A CN 2013101724059 A CN2013101724059 A CN 2013101724059A CN 201310172405 A CN201310172405 A CN 201310172405A CN 103251291 A CN103251291 A CN 103251291A
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- ground cushion
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- floor mat
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Abstract
The invention belongs to the technical field of foaming products and relates to a floor mat, in particular to the floor mat and a manufacturing method of the floor mat. The floor mat and the manufacturing method make up the defects of the existing floor mat manufacturing technology. The manufacturing method of the floor mat includes the following steps: preparing base material, performing front face digital printing, performing back face processing and performing cutting forming, wherein the front face digital printing and the back face processing are the key to the method. The manufacturing method of the floor mat is simple in process, low in cost and convenient to operate. Patterns are printed directly in a digital mode, and the method is not be affected by the thickness of the base material and can applied to pattern printing of all kinds of designs and colors. The floor mat manufactured with the method is low in cost and has the design of a mat cover side with rough lines, and anti-slipping performance of the floor mat is promoted.
Description
Technical field
The invention belongs to the foaming product technical field, relate to ground cushion, especially relate to a kind of ground cushion and preparation method thereof.
Background technology
Ground cushion is a kind ofly can scrape desilt dirt and moisture content effectively in the porch, keeps the clean and tidy product in flooring.Characteristics such as it has elastomeric flexible, and feel is comfortable, unique uvioresistant additive prevents from fading and the embrittlement phenomenon, can bear the outdoor environment that exposes to the sun and rain.The material category that is used for making ground cushion on the market is various, divides by material, and ground cushion mainly comprises forms such as polyamide fibre, terylene, polypropylene fibre, acrylic fibers, cotton textiles, superfine fibre, coconut palm fibre, rubber flocking.In order to allow the user can operate use smoothly, the design of many ground cushions is constantly weeded out the old and bring forth the new, except at the functional structure of ground cushion and the change of moulding, and how making ground cushion have more security and comfortableness, also is the emphasis that each production firm makes great efforts to study invention.At present many ground cushions have been tending towards complete in the design of frame for movement and moulding is real, precisely because the design of contact-making surface or too level and smooth and enough safety when using, or because material is limit and is difficult to processing and fabricating, can not select the pattern of different patterns to carry out rapid processing according to consumption demand simultaneously.
In order to solve the problem that existing ground cushion manufacturing technology exists, people have carried out long-term exploration, have proposed improvement project miscellaneous.For example, Chinese patent literature discloses a kind of lint ground cushion and preparation method thereof [application number: 201020111567.8], this preparation method comprises: with terylene, acrylic fibers, in the spandex yarn one or more carry out through compiling or weft knitting weaving city cloth, the single face of its cloth are carried out putting in order behind the plucking form coral suede, lamb suede, Shu Mianrong, the plumage velvet, pearl suede, super gentle undercoat suede, plush, straight snips suede, deer velvet, the ice velvet, red crowned crane suede, pine needle suede, peacock suede, the careless suede of hair, kylin suede, flower point suede, chrysanthemum suede, bubble suede, cropping suede, beautiful suede, the lint layer of one or more in the PV suede; Then its lint layer is sticked in the EVA foaming basic unit and form the lint ground cushion.
Such scheme has improved prior art to a certain extent, compares fine hair exquisiteness, packing compactness with common carpet, is easy to carry, and assembly unit is easy to use, can partly change.Yet such scheme still exists difficulty of processing big, the production cost height, and defectives such as the non-skid property difference of ground cushion, this preparation method is not suitable for the printing of carrying out different pattern textured patterns at ground cushion simultaneously.
Summary of the invention
The objective of the invention is the shortcoming and defect at current ground cushion preparation technology, provide a kind of expanded material that directly utilizes to be base material, by surface treatment and digital the printing, be made into a kind of preparation method of with low cost, ground cushion that non-skid property is good.
Another object of the present invention provides a kind of ground cushion that adopts above-mentioned preparation method to make.
For achieving the above object, the present invention has adopted following technical proposal: first conception of the present invention is to provide the ground cushion preparation method, and this preparation method comprises the steps:
A, base material prepare: get thickness and be the expanded material of 5mm～25mm as base material, carry out boiling hotly with the high temperature roller at substrate surface, the roller temperature is 130 ℃～170 ℃, and the boiling hot time is 4min～6min, carries out the surface scratch processing until qualified after boiling hot;
B, positive digital the printing: base material is placed on the digital printing device, and the pattern input computer with needs are printed prints in the base material front;
Handle at C, the back side: substrate backside is carried out hot moulding handle, make the back side form the matsurface with certain lines;
D, excision forming: according to the processing dimension requirement, the base material that the two sides is all handled well cuts into suitable finished product.
As a kind of technical scheme of comparatively optimizing, in above-mentioned ground cushion preparation method, expanded material in the described steps A adopts the PVC expanded material, and described surface scratch is handled and comprised with nail and wiping repeatedly on the boiling hot later surface of light stroke, and no breakage then surface treatment is qualified.
Further, in above-mentioned ground cushion preparation method, the ink that adopts when printing among the described step B is the UV ink.
Further, in above-mentioned ground cushion preparation method, adopt cutter to carry out excision forming among the described step D.
Preferably, in above-mentioned ground cushion preparation method, the base material thickness in the described steps A is 15mm.
In above-mentioned ground cushion preparation method, the roller temperature in the described steps A is 150 ℃.
In above-mentioned ground cushion preparation method, the boiling hot time in the described steps A is 5min.
Second conception of the present invention is to provide a kind of ground cushion, and this ground cushion is made by above-mentioned ground cushion preparation method.
Ground cushion preparation method of the present invention, operation is simple, and is with low cost, easy to operate, directly uses digital print pattern, is not subjected to the influence of base material thickness, prints applicable to the pattern of various patterns; Adopt the prepared ground cushion of the present invention, with low cost, the quilt cover with coarse lines designs, and has improved the non-skid property of ground cushion.
The specific embodiment
The ground cushion preparation method, this preparation method comprises the steps:
A, base material prepare: get thickness and be the expanded material of 5mm～25mm as base material, carry out boiling hotly with the high temperature roller at substrate surface, the roller temperature is 130 ℃～170 ℃, and the boiling hot time is 4min～6min, carries out the surface scratch processing until qualified after boiling hot;
B, positive digital the printing: base material is placed on the digital printing device, and the pattern input computer with needs are printed prints in the base material front;
Handle at C, the back side: substrate backside is carried out hot moulding handle, make the back side form the matsurface with certain lines;
D, excision forming: according to the processing dimension requirement, the base material that the two sides is all handled well cuts into suitable finished product.
As the technical scheme of optimizing the most, in the present embodiment, the expanded material in the steps A adopts the PVC expanded material, and surface scratch is handled and comprised with nail and wiping repeatedly on the boiling hot later surface of light stroke, and no breakage then surface treatment is qualified; The ink that adopts when printing among the step B is the UV ink; Adopt cutter to carry out excision forming among the step D; Base material thickness in the steps A is that 15mm, roller temperature are that 150 ℃, boiling hot time are 5min.
The ground cushion that adopts above-mentioned preparation method to make.
Specific embodiment described herein only is that the present invention's spirit is illustrated.Those skilled in the art can make various modifications or replenish or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present invention or surmount the defined scope of appended claims.
Although this paper has used terms such as base material preparation, positive digital printing, back side processing, excision forming morely, do not get rid of the possibility of using other term.Using these terms only is in order to describe and explain essence of the present invention more easily, and they are construed to any additional restriction all is contrary with spirit of the present invention.
Claims (8)
1. a ground cushion preparation method is characterized in that, this preparation method comprises the steps:
A, base material prepare: get thickness and be the expanded material of 5mm～25mm as base material, carry out boiling hotly with the high temperature roller at substrate surface, the roller temperature is 130 ℃～170 ℃, and the boiling hot time is 4min～6min, carries out the surface scratch processing until qualified after boiling hot;
B, positive digital the printing: base material is placed on the digital printing device, and the pattern input computer with needs are printed prints in the base material front;
Handle at C, the back side: substrate backside is carried out hot moulding handle, make the back side form the matsurface with certain lines;
D, excision forming: according to the processing dimension requirement, the base material that the two sides is all handled well cuts into suitable finished product.
2. ground cushion preparation method according to claim 1, it is characterized in that, expanded material in the described steps A adopts the PVC expanded material, and described surface scratch is handled and comprised with nail and wiping repeatedly on the boiling hot later surface of light stroke, and no breakage then surface treatment is qualified.
3. ground cushion preparation method according to claim 1 is characterized in that, the ink that adopts when printing among the described step B is the UV ink.
4. ground cushion preparation method according to claim 1 is characterized in that, adopts cutter to carry out excision forming among the described step D.
5. according to claim 1 or 2 or 3 or 4 described ground cushion preparation methods, it is characterized in that the base material thickness in the described steps A is 15mm.
6. according to claim 1 or 2 or 3 or 4 described ground cushion preparation methods, it is characterized in that the roller temperature in the described steps A is 150 ℃.
7. according to claim 1 or 2 or 3 or 4 described ground cushion preparation methods, it is characterized in that the boiling hot time in the described steps A is 5min.
8. according to any ground cushion that described ground cushion preparation method makes among the claim 1-7.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013101724059A CN103251291A (en) | 2013-05-10 | 2013-05-10 | Floor mat and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013101724059A CN103251291A (en) | 2013-05-10 | 2013-05-10 | Floor mat and manufacturing method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103251291A true CN103251291A (en) | 2013-08-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013101724059A Pending CN103251291A (en) | 2013-05-10 | 2013-05-10 | Floor mat and manufacturing method thereof |
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| CN (1) | CN103251291A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1386464A (en) * | 2002-06-26 | 2002-12-25 | 苏州元艺家庭用品有限公司 | Pattern splicing method and process for PVC floor mat |
| CN201658204U (en) * | 2010-01-26 | 2010-12-01 | 林彬 | Improved hot-pressing compound floor mat |
| CN102080440A (en) * | 2010-11-23 | 2011-06-01 | 胡斌 | Concave-convex obvious texture solid floor and manufacturing method thereof |
| KR20110084351A (en) * | 2010-01-16 | 2011-07-22 | 이경남 | Method of hd flocking carpet made |
| CN202146184U (en) * | 2011-04-29 | 2012-02-22 | 林彬 | Anti-skid safe intelligence-developing ground mat |
| CN102555509A (en) * | 2012-01-05 | 2012-07-11 | 康永红 | Pattern color spraying method for plastic yarn-loop floor mat |
-
2013
- 2013-05-10 CN CN2013101724059A patent/CN103251291A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1386464A (en) * | 2002-06-26 | 2002-12-25 | 苏州元艺家庭用品有限公司 | Pattern splicing method and process for PVC floor mat |
| KR20110084351A (en) * | 2010-01-16 | 2011-07-22 | 이경남 | Method of hd flocking carpet made |
| CN201658204U (en) * | 2010-01-26 | 2010-12-01 | 林彬 | Improved hot-pressing compound floor mat |
| CN102080440A (en) * | 2010-11-23 | 2011-06-01 | 胡斌 | Concave-convex obvious texture solid floor and manufacturing method thereof |
| CN202146184U (en) * | 2011-04-29 | 2012-02-22 | 林彬 | Anti-skid safe intelligence-developing ground mat |
| CN102555509A (en) * | 2012-01-05 | 2012-07-11 | 康永红 | Pattern color spraying method for plastic yarn-loop floor mat |
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| C06 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20130821 |