TW201328791A - A pattern color-spraying method for mat made of plastic filament loops - Google Patents

A pattern color-spraying method for mat made of plastic filament loops Download PDF

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TW201328791A
TW201328791A TW101135629A TW101135629A TW201328791A TW 201328791 A TW201328791 A TW 201328791A TW 101135629 A TW101135629 A TW 101135629A TW 101135629 A TW101135629 A TW 101135629A TW 201328791 A TW201328791 A TW 201328791A
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color
plastic wire
mat
ink
pattern
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Jian-Zhang Yang
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Jian-Zhang Yang
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Abstract

This invention provides a pattern color-spraying method for a mat made of plastic filament loops with white color or light-color. The operation includes the following steps: step one: spraying a pre-print processing liquid coating layer, in this step a pre-print processing liquid and a low-solvent ink are used together as a spraying material to be sprayed on a front surface of the plastic filament-loop mat in a uniform mist manner by using a spray equipment so that the surface of plastic filament-loop mat is covered with a pre-print processing liquid coating layer, which is then cured on the surface of the plastic filament-loop mat by being placed in still or being heated; step two: spraying color patterns by using a low-solvent ink as a spraying material, in which a color spraying machine is used to spray pre-determined patterns on the plastic filament-loop mat in a column-by-column manner until the patterns are completely sprayed; step three: heating to cure, in which the plastic filament-loop mat that has been sprayed with color patterns is placed in an oven or a heating tunnel for heating to cure so that the color patterns is firmly attached to the surface of the plastic filament-loop mat and fused together.

Description

一種塑料絲圈地墊的圖案彩噴方法 Pattern color spraying method for plastic wire ring mat

本發明涉及在門前或室內使用的塑料絲圈地墊,特別涉及一種針對塑料絲圈地墊的圖案彩噴方法。 The invention relates to a plastic wire ring mat used in front of or in a door, and more particularly to a pattern color spraying method for a plastic wire mat.

在日常生活中,門前或室內使用的地墊既是一種踏墊產品,也是一種裝飾用品。目前市場上的地墊種類較多,其中頗具代表性的是塑料絲圈地墊。這種地墊一般由絲圈層和襯底層複合黏結而成(也可以單獨由絲圈層構成),其中襯底層為塑料發泡層,絲圈層由PVC、PE或PP等塑料擠出單絲隨機堆疊卷曲而成,絲徑一般在0.6~3mm之間,層厚一般在0.3~3cm之間,整體呈鏤空狀且具高彈性,可以吸納顆粒狀泥沙等鞋底髒物。這種地墊雖沒有羊毛地墊和織物地墊顯得豪華,但耐髒、清洗方便,而且價格便宜,因此深受消費者歡迎。 In daily life, the floor mat used in front of or in the room is both a mat product and a decorative item. At present, there are many types of floor mats on the market, and a representative one is a plastic wire mat. The floor mat is generally formed by composite bonding of a wire loop layer and a substrate layer (which may also be composed of a wire loop layer alone), wherein the backing layer is a plastic foam layer, and the wire loop layer is extruded from a plastic such as PVC, PE or PP. The wires are randomly stacked and crimped. The wire diameter is generally between 0.6 and 3 mm, and the layer thickness is generally between 0.3 and 3 cm. The overall shape is hollow and highly elastic, and can absorb the dirt of the sole such as granular sediment. Although the mat has no wool mats and fabric mats, it is luxurious, but it is dirt-resistant, easy to clean, and cheap, so it is very popular among consumers.

塑料絲圈地墊的圖案和色彩具有顯著的裝飾性,是吸引消費者關注之賣點。一直以來,眾多生產廠商都在努力開發圖案色彩豐富,且具有顯著裝飾性效果和魅力的一系列塑料絲圈地墊產品。因此,如何在塑料絲圈地墊上製作圖案和色彩一直是本領域技術人員關心的問題。目前,在塑料絲圈地墊上製作圖案和色彩的現有技術很多,此如,拼圖方法(見中國專利CN1386464A)、貼圖方法(見中國專利CN201734455U)、熱壓製圖方法以及噴漆 製圖方法(見中國專利CN2770519Y)等等。其中與本發明內容最為接近的是噴漆製圖方法。噴漆製圖方法的基本內容是使用帶鏤空圖案的模板遮住不需噴塗的區域,在鏤空圖案處向地墊噴塗油漆,當油漆圖案層附著在絲圈地墊表面後,再噴塗一層透明樹脂作為保護層,以此在絲圈地墊表面形成圖案。此方法使用油漆作為噴塗材料,每次噴塗只能使用一種顏色,當設計的圖案在不同區域使用不同顏色時,則需要使用多個模板通過分次、分色噴塗來實現。目前,在本領域中儘管有一些廠商在嘗試使用這種方法,但普遍遇到以下之問題: The pattern and color of the plastic wire mats are significantly decorative and are the selling points that attract consumers' attention. All along, many manufacturers are striving to develop a series of plastic wire mat products with rich colors and remarkable decorative effects and charm. Therefore, how to make patterns and colors on a plastic wire mat has been a concern of those skilled in the art. At present, there are many existing techniques for making patterns and colors on plastic wire mats, such as the puzzle method (see Chinese patent CN1386464A), the mapping method (see Chinese patent CN201734455U), the hot pressing method and the painting. Mapping method (see Chinese patent CN2770519Y) and so on. The closest to the content of the present invention is the paint drawing method. The basic content of the paint drawing method is to use a template with a hollow pattern to cover the area that does not need to be sprayed, and spray the paint on the floor mat at the hollow pattern. When the paint pattern layer is attached to the surface of the wire mat, a layer of transparent resin is sprayed. The protective layer forms a pattern on the surface of the wire mat. This method uses paint as the spray material. Only one color can be used for each spray. When the design pattern uses different colors in different areas, multiple templates are needed to achieve this by fractional and color separation. At present, although some manufacturers are trying to use this method in the field, the following problems are commonly encountered:

1、在製作彩色圖案時,需要製作多個模板,通過分次、分色噴塗來實現,而且每次噴塗後需要等待油漆乾燥後才能進行下一次噴塗,因此工序複雜,而且耗時,生產效率低,成本高。特別是製作三種顏色以上的複雜圖案時,情況更加嚴重。 1. When making a color pattern, it is necessary to make a plurality of templates, which are realized by fractional and color separation spraying, and each time after spraying, it is necessary to wait for the paint to dry before the next spraying, so the process is complicated, time-consuming, and productive. Low and high cost. Especially when making complex patterns of more than three colors, the situation is even more serious.

2、此方法無法以混色方式進行全彩噴塗,每次噴塗只能使用一種顏色的油漆,一幅色彩圖案只能採用多種顏色通過拼圖來實現。因此圖案粗糙,只能呈現色塊效果,色彩效果差,視覺效果比較呆板,缺乏立體感。 2. This method cannot be used for full-color painting in a mixed color mode. Only one color of paint can be used for each spray. A color pattern can only be achieved by using multiple colors in a puzzle. Therefore, the pattern is rough, and only the color block effect can be exhibited, the color effect is poor, the visual effect is relatively dull, and the stereoscopic effect is lacking.

3、噴塗過程中油漆的使用量很難控制。如果油漆量過少,鏤空絲圈層內部很難噴透,導致圖案著色不均勻,嚴重影響視覺效果。如果油漆量過多,由於油漆材料濃稠、黏性強,容易堆集在絲圈層表面並且結塊,輕者乾裂後容易脫落,重者影響原有塑料絲圈地墊的刮泥沙功能。 3. The amount of paint used during the spraying process is difficult to control. If the amount of paint is too small, it is difficult to spray through the inside of the hollow wire loop layer, resulting in uneven coloration of the pattern, which seriously affects the visual effect. If the amount of paint is too much, because the paint material is thick and sticky, it is easy to pile up on the surface of the ring layer and agglomerate. It is easy to fall off after being cracked, and the heavy one affects the scraping and sediment function of the original plastic wire ring mat.

總之,受到上述問題的影響,噴漆製圖方法在本領域中很難得到大力推廣應用。 In short, due to the above problems, the paint drawing method is difficult to be widely promoted and applied in the field.

本發明的主要目的,在提供一種塑料絲圈地墊的圖案彩噴方法,旨在針對塑料絲圈地墊產品開發一種新的彩噴製圖技術方法,解決以往技術落後、生產效率低以及圖案色彩質量差等問題。 The main object of the present invention is to provide a pattern color spraying method for a plastic wire ring mat, aiming at developing a new color jet drawing technical method for a plastic wire ring floor mat product, which solves the backward technology, low production efficiency and pattern color. Poor quality and other issues.

為達成上述目的,本發明之塑料絲圈地墊的圖案彩噴方法,係包含: In order to achieve the above object, the method for color inkjet printing of the plastic wire ring mat of the present invention comprises:

(1)塑料絲圈地墊的顏色選擇 (1) Color selection of plastic wire mats

選擇白色或淺色的塑料絲圈地墊作為彩噴對象,其中所述白色為無色;所述淺色是以印刷四原色,即青色、品紅色、黃色、黑色為標準,並且以每種原色的標準深淺濃度比例是100%為基準,符合下列兩種顏色之一的顏色:第一種顏色是四種原色中的任一種顏色,而且深淺濃度比例小於或等於所述基準的30%;第二種顏色是四種原色中至少兩種原色的混合色,而且各種原色的深淺濃度比例總和小於或等於所述基準的30%; Selecting a white or light colored plastic wire mat as a color jet object, wherein the white color is colorless; the light color is based on printing four primary colors, namely cyan, magenta, yellow, black, and each primary color The standard darkness concentration ratio is 100% as a reference, and the color of one of the following two colors is met: the first color is any one of the four primary colors, and the ratio of the depth to the light is less than or equal to 30% of the reference; The two colors are mixed colors of at least two of the four primary colors, and the sum of the depth and concentration ratios of the various primary colors is less than or equal to 30% of the reference;

(2)塑料絲圈地墊的圖案彩噴方法 (2) Pattern printing method of plastic wire ring mat

針對白色或淺色的塑料絲圈地墊,係包含以下步驟: For white or light colored plastic wire mats, the following steps are included:

第一步,噴塗印前處理液塗層 The first step is to spray the pre-treatment liquid coating

採用與弱溶劑墨水相配合的印前處理液作為噴塗原料,利用 噴塗設備以均勻霧狀形式對塑料絲圈地墊的正面進行噴塗,使塑料絲圈地墊上的塑料絲圈表面覆蓋印前處理液塗層,噴塗後通過靜置或加熱方式使塗層固化在塑料絲圈表面; A prepress treatment solution compatible with a weak solvent ink is used as a spray material. The spraying device sprays the front surface of the plastic wire ring mat in a uniform mist form, so that the surface of the plastic wire ring on the plastic wire ring mat covers the prepress treatment liquid coating, and the coating is solidified by standing or heating after spraying. Plastic wire ring surface;

第二步,噴塗彩繪圖案 The second step, spraying the painted pattern

以彩色的弱溶劑墨水作為噴塗原料,按照預先設定的圖案利用彩色噴繪機以逐行掃描方式對噴塗有印前處理液塗層的塑料絲圈地墊正面進行噴繪,直至噴繪出圖案;在噴塗過程中,彩色噴繪機的噴頭距離塑料絲圈地墊頂面3~5毫米,並且以墨水增量噴射方式或者墨水增次噴射方式垂直向下進行噴射;所述墨水增量噴射方式是指對圖案每個像素點而言,噴頭在保持普通噴射次數的前提下,每次噴射的墨水用量以普通用量為基準增加50~200%用量;所述墨水增次噴射方式是指對圖案每個像素點而言,噴頭在保持每次噴射採用墨水普通用量的前提下,以普通噴射次數為基準增加2~4次噴射; Using colored weak solvent ink as the spraying material, the front surface of the plastic wire ring mat coated with the pre-treatment liquid coating is sprayed by a color inkjet printer in a predetermined pattern according to a preset pattern until the pattern is sprayed; In the process, the nozzle of the color inkjet printer is 3~5 mm away from the top surface of the plastic wire ring mat, and is sprayed vertically downward by the ink incremental spraying method or the ink increasing injection method; the ink incremental spraying method refers to the pair For each pixel of the pattern, under the premise of maintaining the normal number of ejections, the amount of ink per ejection is increased by 50~200% based on the common dosage; the ink increasing injection method refers to each pixel of the pattern. In terms of points, the nozzle increases the number of injections by 2 to 4 times based on the number of ordinary injections while maintaining the usual amount of ink for each injection;

第三步,加熱固化 The third step, heat curing

將噴繪彩色圖案的塑料絲圈地墊放入烘箱或經烘道加熱固化,使噴繪的彩色圖案牢固的附著於塑料絲圈地墊表層,並融為一體。 The plastic wire ring mat of the inkjet color pattern is placed in an oven or heated and solidified by a drying tunnel, so that the color pattern of the inkjet is firmly adhered to the surface layer of the plastic wire ring mat and integrated into one.

上述技術方案中的有關內容解釋如下: The relevant content in the above technical solutions is explained as follows:

1、上述方案中,所述”印刷四原色”是指印刷用的四種原色,即用C表示青色,用M表示品紅色,用Y表示黃色,用K表示 黑色。實際上所有顏色都可以由印刷四原色按不同深淺濃度比例混合而成。在本發明中可以利用這一方式來定義淺色的概念。 1. In the above scheme, the "printing four primary colors" refers to the four primary colors used for printing, that is, C for cyan, M for magenta, Y for yellow, and K for K. black. In fact, all colors can be mixed by printing four primary colors in different shade ratios. This approach can be used in the present invention to define the concept of light color.

2、上述方案中,所述”印前處理液”也可稱之為塗層液、打印處理液、專用塗層液等名稱。它是噴繪打印之前的前處理液體,其作用主要是為了提高噴繪打印質量和附著力。印前處理液通常為高透明液體,目前在市場上可通過正常銷售管道直接購買獲得。據了解這種產品可分為三大類,即ABS類、金屬類和特殊具伸展性材料類,其中,ABS類適合於壓克力、PC、PVC、皮革、有機玻璃、膠片等大部分塑料材料;金屬類一般適用於含金屬、五金、玻璃、瓷磚、水晶、大理石等表面光滑的材料;特殊具伸展性類適合於有伸展性、可隨物體材質拉伸的材料,比如橡膠材料。以上三大類印前處理液均可適用於本發明的塑料絲圈地墊。 2. In the above scheme, the "prepressing solution" may also be referred to as a coating liquid, a printing treatment liquid, a special coating liquid, and the like. It is a pre-treatment liquid before inkjet printing, and its role is mainly to improve the quality and adhesion of inkjet printing. Prepress solutions are typically highly transparent liquids and are currently available on the market directly through normal sales pipelines. It is understood that this product can be divided into three categories, namely ABS, metal and special stretch materials, of which ABS is suitable for most plastic materials such as acrylic, PC, PVC, leather, plexiglass, film, etc. Metals are generally suitable for materials with smooth surfaces such as metal, hardware, glass, ceramics, crystal, marble, etc. Special stretches are suitable for materials that have stretchability and can be stretched with the material of the object, such as rubber materials. The above three types of prepress treatment liquids can be applied to the plastic wire ring mat of the present invention.

3、上述方案中,所述”弱溶劑墨水”是介於水性墨水和溶劑型墨水之間的一種噴墨墨水。弱溶劑墨水又稱為環保溶劑墨水(ECO-solvent ink或者Light solvent ink),是最近幾年開始在戶外溶劑型數碼噴墨市場上流行的一種新型戶外溶劑噴墨,它具有高安全性、低揮發性、低至微毒性和高閃點等特點。目前弱溶劑墨水在市場上可通過正常銷售管道直接購買獲得,常規為四種顏色以上的組合。國內市場上常見的自主品牌有七彩惠(佛山市南海墨佳耗材有限公司)、滙能(廣州市歐科通信科技有限公司)、優典(成都優典科技有限公司)、巨麗(濟南巨麗數碼科技有限公司)、凌峰(珠海浩彩數碼科技有限公司)、INKWIN World(上海英威噴墨科技有 限公司)、卓越Nerojet(深圳市諾捷科技有限公司)等等。目前市場上供給的弱溶劑墨水均可應用於本發明塑料絲圈地墊。 3. In the above scheme, the "weak solvent ink" is an inkjet ink interposed between an aqueous ink and a solvent type ink. Low-solvent ink, also known as ECO-solvent ink or Light solvent ink, is a new type of outdoor solvent inkjet that has been popular in the outdoor solvent-based digital inkjet market in recent years. It has high safety and low performance. Volatile, low to slightly toxic and high flash point. At present, weak solvent inks are commercially available through the normal sales pipeline, and are conventionally a combination of four colors or more. The common brands in the domestic market are Qi Caihui (Foshan Nanhai Mojia Consumables Co., Ltd.), Huineng (Guangzhou Ouke Communication Technology Co., Ltd.), Youdian (Chengdu Youdian Technology Co., Ltd.), Julie (Jinan Ju Li Digital) Technology Co., Ltd.), Ling Feng (Zhuhai Hao Cai Digital Technology Co., Ltd.), INKWIN World (Shanghai Yingwei Inkjet Technology has Limited company), excellent Nerojet (Shenzhen Nuojie Technology Co., Ltd.) and so on. The weak solvent ink currently available on the market can be applied to the plastic wire mat of the present invention.

4、上述方案中,在第二步噴繪彩色圖案時打印分辨率在240dpi~1440dpi之間,較佳可以選擇在360dpi~720dpi之間。 4. In the above scheme, the printing resolution is between 240 dpi and 1440 dpi when printing the color pattern in the second step, preferably between 360 dpi and 720 dpi.

5、上述方案中,在第三步的加熱可以選擇在80℃~120℃,加熱固化時間係為20秒~300秒之間。 5. In the above scheme, the heating in the third step can be selected from 80 ° C to 120 ° C, and the heating and curing time is between 20 seconds and 300 seconds.

本發明利用現代噴繪技術設計了一種在塑料絲圈地墊上噴塗彩色圖案之方法,該方法解決了以下三方面問題:第一是遮色問題,採用噴繪技術在塑料絲圈地墊上製作彩色圖案所使用噴墨是弱溶劑墨水。由於弱溶劑墨水與油漆相比遮色效果差,通常情況下噴塗在塑料絲圈上無法遮蔽塑料絲圈地墊本身的材料顏色,導致墨水色彩會受到塑料絲圈本身材料顏色的混合影響,變成與弱溶劑墨水原色完全不相同、黯沈的顏色,圖案不夠清晰鮮明。為了解決這一問題本發明選擇了白色或淺色的塑料絲圈地墊作為彩噴對象,從而較好地解決了這個問題。 The invention designs a method for spraying a color pattern on a plastic wire ring mat by using modern inkjet printing technology, and the method solves the following three problems: the first is the problem of opacity, and the color pattern is formed on the plastic wire ring mat by using inkjet technology. The use of inkjet is a weak solvent ink. Because the weak solvent ink has poor opacity effect compared with the paint, it is usually impossible to shield the material color of the plastic wire ring mat itself by spraying on the plastic wire ring, so that the color of the ink is affected by the mixing of the material color of the plastic wire ring itself, and becomes The color is completely different from the primary color of the weak solvent ink, and the pattern is not clear enough. In order to solve this problem, the present invention has selected a white or light colored plastic wire mat as a color jet object, thereby solving this problem better.

第二是非平面、鏤空絲圈之噴繪問題。塑料絲圈地墊上的絲圈層為塑料擠出單絲隨機堆疊卷曲而成,系非平面的鏤空立體結構,且縫隙大,若採用噴墨方式製作圖案,因噴墨擴散原理,在絲圈內部位置越低的部位圖案就會變的越模糊,墨點距離越大,且越低部位越容易被上層絲圈遮蔽,顯色效果差,易露出底材顏色,導致絲圈地墊上產生較多露白,圖案會斷斷續續、無整體感。為了解決這一問題本發明採用了墨水增量噴射方式或者墨水增次 噴射方式垂直向下進行噴射,使墨水深入絲圈層內部,讓不同高低位置的絲圈都能完整著墨,從而較好地解決了這個問題。本發明雖然針對的是非平面、鏤空的絲圈層,卻可以讓不同高低絲圈上的圖層匯聚形成完整圖案,從一定高度的各俯視角度均可看到完整圖形,突破塑料絲圈不能印色、顯色的缺憾。而且絲圈材料上形成的著墨層很薄,不會改變地墊原有結構形態,不破壞原有功能性,效果如同絲圈的原有顏色。 The second is the problem of inkjet printing of non-planar and hollow wire loops. The wire loop layer on the plastic wire ring mat is a random stack of plastic extruded monofilaments, which is a non-planar hollow three-dimensional structure, and the gap is large. If the ink jet is used to make the pattern, the ink jet diffusion principle is in the wire loop. The lower the internal position, the more blurred the pattern becomes, the larger the ink dot distance is, and the lower the part is, the easier it is to be covered by the upper layer wire ring. The color development effect is poor, and the color of the substrate is easily exposed, resulting in a generation of the wire mat. More white, the pattern will be intermittent, no overall sense. In order to solve this problem, the present invention employs an ink incremental jetting method or ink incrementing. The spraying method is sprayed vertically downwards to make the ink penetrate into the inside of the wire loop layer, so that the wire loops of different heights and positions can be completely inked, thereby solving the problem well. Although the invention is directed to a non-planar and hollow wire loop layer, the layers on different high and low wire loops can be gathered to form a complete pattern, and a complete pattern can be seen from a certain height of each view angle, and the plastic wire ring cannot be printed. The lack of color development. Moreover, the ink layer formed on the wire ring material is very thin, does not change the original structure of the floor mat, does not destroy the original functionality, and the effect is like the original color of the wire loop.

第三是圖案牢固度問題。塑料絲圈地墊材質不吸墨,且墨水噴塗在絲圈圓弧曲面上會產生濺射、移墨現象,因此在絲圈材料上無法著墨成像,因此圖案不成形,顯色效果差,油墨吸附力差,易脫色,不耐磨。為了解決這一問題本發明在塑料絲圈地墊的絲圈層上事先噴塗了一層與絲圈層物性相同或相近的印前處理液層,以印前處理液層作為載體將弱溶劑墨水噴繪層牢固的附著於絲圈層上,從而較好地解決了這個問題。 The third is the problem of pattern fastness. The plastic wire ring material does not absorb ink, and the ink is sprayed on the circular arc surface of the wire to cause sputtering and ink transfer. Therefore, the ink can not be imaged on the wire material, so the pattern is not formed, and the color rendering effect is poor. Poor adsorption, easy to decolorize, not wear resistant. In order to solve this problem, the present invention sprays a layer of pre-treatment liquid with the same or similar physical properties as the wire loop layer on the wire loop layer of the plastic wire ring mat, and uses the pre-treatment liquid layer as a carrier to spray the weak solvent ink. The layer is firmly attached to the wire loop layer, which solves this problem better.

由於本發明較好地解決了上述技術問題,因此與以往現有技術相比具有下列優點和效果: Since the present invention solves the above technical problems well, it has the following advantages and effects as compared with the prior art:

1、備料簡單,圖案與色彩製作不受限制,即使全彩照片均可製作於塑料絲圈地墊上。 1, the preparation is simple, the pattern and color production is not limited, even full-color photos can be made on the plastic wire ring mat.

2、圖案清晰而且色彩效果好。 2, the pattern is clear and the color effect is good.

3、圖案牢固、耐磨、踩踏而不脫色。 3, the pattern is firm, wearable, stepping on without decolorization.

4、製作技術先進,生產效率高,特別適合於機械化和自動化批量生產。 4, advanced production technology, high production efficiency, especially suitable for mechanization and automated mass production.

下面以具體實施例對本發明作進一步描述:本發明塑料絲圈地墊的圖案彩噴方法由以下兩部分內容組成: The present invention will be further described by way of specific embodiments: the pattern color spray method of the plastic wire ring mat of the present invention is composed of the following two parts:

第一部分 塑料絲圈地墊的顏色選擇 The first part of the color selection of plastic wire mats

選擇白色或淺色的塑料絲圈地墊作為彩噴對象,其中,所述白色為無色;所述淺色是以印刷四原色,即青色、品紅色、黃色、黑色為標準,並且以每種原色的標準深淺濃度比例是100%為基準,符合下列兩種顏色之一的顏色:第一種顏色是四種原色中的任一種顏色,而且深淺濃度比例小於或者等於所述基準的30%;第二種顏色是四種原色中至少兩種原色的混合色,而且各種原色的深淺濃度比例總和小於或者等於所述基準的30%; Selecting a white or light colored plastic wire mat as a color jet object, wherein the white color is colorless; the light color is based on printing four primary colors, namely cyan, magenta, yellow, and black, and each The standard shade ratio of the primary color is 100% as a reference, and the color of one of the following two colors is met: the first color is any one of the four primary colors, and the ratio of the depth to the light is less than or equal to 30% of the reference; The second color is a mixed color of at least two of the four primary colors, and the sum of the depth and concentration ratios of the various primary colors is less than or equal to 30% of the reference;

第二部分 塑料絲圈地墊的圖案彩噴技術 The second part of the pattern of plastic wire ring matting technology

針對白色或淺色的塑料絲圈地墊,按以下步驟進行操作: For white or light colored plastic wire mats, follow these steps:

第一步,噴塗印前處理液塗層 The first step is to spray the pre-treatment liquid coating

採用與弱溶劑墨水相配合的印前處理液作為噴塗原料,利用噴塗設備以均勻霧狀形式對塑料絲圈地墊的正面進行噴塗,使塑料絲圈地墊上的塑料絲圈表面覆蓋印前處理液塗層,噴塗後通過靜置或加熱方式使塗層固化在塑料絲圈表面。 The pre-press treatment liquid matched with the weak solvent ink is used as the spraying raw material, and the front surface of the plastic wire ring mat is sprayed in a uniform mist form by the spraying device, so that the surface of the plastic wire ring on the plastic wire ring mat covers the pre-press treatment. Liquid coating, after spraying, the coating is cured on the surface of the plastic wire ring by standing or heating.

第二步,噴塗彩繪圖案 The second step, spraying the painted pattern

以彩色的弱溶劑墨水作為噴塗原料,按照預先設定的圖案, 利用彩色噴繪機以逐行掃描方式對噴塗有印前處理液塗層的塑料絲圈地墊正面進行噴繪,直至噴繪出圖案;在噴繪過程中,彩色噴繪機的噴頭距離塑料絲圈地墊頂面3~5毫米,並且以墨水增量噴射方式或者墨水增次噴射方式垂直向下進行噴射。 Using colored weak solvent ink as the spraying material, according to the preset pattern, The front side of the plastic wire ring mat coated with the pre-press treatment liquid coating is sprayed by a color inkjet printer in a progressive scanning manner until the pattern is sprayed; in the inkjet printing process, the nozzle of the color inkjet printer is at a distance from the top of the plastic wire ring mat. The surface is 3 to 5 mm, and is sprayed vertically downward by the ink incremental ejection method or the ink secondary injection method.

所述墨水增量噴射方式是指對圖案每個像素點而言,噴頭在保持普通噴射次數的前提下,每次噴射的墨水用量以普通用量為基準增加50~200%用量。 The ink incremental spraying method means that for each pixel of the pattern, the nozzle uses a common injection number, and the amount of ink injected per time is increased by 50 to 200% based on the common amount.

所述墨水增次噴射方式是指對圖案每個像素點而言,噴頭在保持每次噴射採用墨水普通用量的前提下,以普通噴射次數為基準增加2~4次噴射。 The ink sub-injection method means that for each pixel of the pattern, the nozzle increases the number of injections by 2 to 4 times based on the number of ordinary injections while maintaining the normal amount of ink for each injection.

所述第二步中,噴繪彩色圖案的打印分辨率在240dpi~1440dpi之間,其中,打印分辨率在360dpi~720dpi之間較佳。 In the second step, the printing resolution of the inkjet color pattern is between 240 dpi and 1440 dpi, and the printing resolution is preferably between 360 dpi and 720 dpi.

第三步,加熱固化 The third step, heat curing

將噴繪彩色圖案的塑料絲圈地墊放入烘箱或經烘道加熱固化,使噴繪的彩色圖案牢固的附著於塑料絲圈地墊表層,並融為一體。所述第三步中,加熱在80~120攝氏度範圍,加熱固化時間在20秒~300秒之間。經加熱後融合固化效果會加強,圖案即與絲圈融為一體,其牢固度與耐磨度即可達到踏墊使用標準。 The plastic wire ring mat of the inkjet color pattern is placed in an oven or heated and solidified by a drying tunnel, so that the color pattern of the inkjet is firmly adhered to the surface layer of the plastic wire ring mat and integrated into one. In the third step, the heating is in the range of 80 to 120 degrees Celsius, and the heating and curing time is between 20 seconds and 300 seconds. After heating, the fusion curing effect will be strengthened, and the pattern is integrated with the wire loop, and the firmness and wear resistance can reach the standard of the tread pad.

以下結合附圖對本發明內容進行說明: The content of the present invention will be described below with reference to the accompanying drawings:

1、關於噴繪彩色圖案後的塑料絲圈地墊分層說明 1. Layered description of plastic wire ring mat after inkjet color pattern

第一圖為本發明實施例噴繪彩色圖案後的塑料絲圈地墊分層示意圖,從圖中可以看出,噴繪彩色圖案後的塑料絲圈地墊自下 而上由四層構成,第一層為灰色襯底層1,第二層為白色或淺色塑料絲圈層2,第三層為印前處理液塗層3,第四層為弱溶劑墨水噴繪層4。本發明的圖案彩噴對象是塑料絲圈地墊,通常塑料絲圈地墊由絲圈層和襯底層複合黏結而成,也可以單獨由絲圈層構成,絲圈層由PVC、PE或PP等塑料擠出單絲隨機堆疊卷曲而成,絲徑一般在0.6~3mm之間,層厚一般在0.3~3cm之間,整體呈鏤空狀且具高彈性。本發明中的塑料絲圈地墊一般為白色或淺色,可以為有襯底層或無襯底層,有襯底層的不限定襯底層材質類型。 The first figure is a layered schematic diagram of a plastic wire ring mat after printing a color pattern according to an embodiment of the present invention. It can be seen from the figure that the plastic wire ring mat after printing the color pattern is from below. The upper layer is composed of four layers, the first layer is a gray substrate layer 1, the second layer is a white or light colored plastic wire ring layer 2, the third layer is a pre-treatment liquid coating layer 3, and the fourth layer is a weak solvent ink inkjet printing layer. Layer 4. The color inkjet object of the present invention is a plastic wire ring mat. Generally, the plastic wire ring mat is formed by composite bonding of the wire loop layer and the backing layer, or may be composed of a wire loop layer alone, and the wire loop layer is made of PVC, PE or PP. The plastic extruded monofilaments are randomly stacked and crimped. The wire diameter is generally between 0.6 and 3 mm, and the layer thickness is generally between 0.3 and 3 cm. The overall shape is hollow and highly elastic. The plastic wire mat of the present invention is generally white or light colored, and may be a substrate layer or a substrateless layer, and the substrate layer is not limited to the substrate layer material type.

當塑料絲圈地墊的顏色使用淺色時,其噴繪的圖案顏色必須比塑料絲圈地墊顏色深,一般情況下噴繪的圖案顏色比塑料絲圈地墊的顏色越深越能突顯圖案效果。對於有襯底層的塑料絲圈地墊來說,襯底層的顏色最佳但不限定於黑色(k)50%灰色,其他艷度較低,明度在50%上下的顏色均可適用。因塑料絲圈地墊為立體的絲圈構成,其下方的襯底層會在視覺上即為襯托絲圈層的背景層,絲圈層會在襯底層的表面形成陰影,越底層的絲圈顏色會顯得越暗,絲圈顏色越易融入襯底層顏色成為一體,因此若襯底層明度或彩度過高或過低,在視覺上都會透過絲圈隙縫干擾絲圈上噴繪的圖案。使用灰色或彩度明度接近的襯底層,可更好的融入絲圈內部中下層的暗影裏,稀釋底部遺留的露白,使露白問題降低,也可加強襯托絲圈上圖案。 When the color of the plastic wire ring mat is light, the color of the printed pattern must be darker than that of the plastic wire mat. Under normal circumstances, the color of the printed pattern is darker than the color of the plastic wire mat to highlight the pattern effect. . For a plastic wire mat with a substrate layer, the color of the substrate layer is optimal, but not limited to black (k) 50% gray, other colors are lower, and the brightness is 50% or higher. Since the plastic wire ring mat is composed of a three-dimensional wire ring, the underlying substrate layer is visually the background layer of the wire ring layer, and the wire ring layer will form a shadow on the surface of the substrate layer, and the underlying wire ring color The darker the color will appear, the easier the color of the wire circle will be integrated into the color of the substrate layer. Therefore, if the brightness or chroma of the substrate layer is too high or too low, the pattern printed on the wire ring will be visually disturbed through the wire gap. The use of a substrate layer with a gray or chroma brightness is better integrated into the shadow of the inner and lower layers of the inside of the loop, diluting the whiteness left on the bottom, reducing the problem of whitening, and enhancing the pattern on the ring.

2、關於塑料絲圈地墊的圖案彩噴技術流程說明 2. Description of the process of color inkjet technology for plastic wire ring mats

第二圖~第五圖表示塑料絲圈地墊的圖案彩噴技術過程,其中第二圖表示圖案彩噴前的塑料絲圈地墊,該塑料絲圈地墊由白色或淺色塑料絲圈層2和灰色襯底層1黏合形成。第三圖表示對塑料絲圈地墊噴塗印前處理液塗層。從第三圖中可以看出,印前處理液經噴塗設備噴頭5噴塗在塑料絲圈地墊正面的白色或淺色塑料絲圈層2上,形成印前處理液塗層3。第四圖表示對塑料絲圈地墊噴塗彩色圖案。從第四圖中可以看出,弱溶劑墨水經彩色噴繪機噴頭6在塑料絲圈地墊正面噴繪彩色圖案,其中,弱溶劑墨水噴繪層4落在噴塗有印前處理液塗層3的白色或淺色塑料絲圈層2上。表示增量或增次墨水7,以提高絲圈內部與各側面及底面的塗佈面積。第五圖表示塑料絲圈地墊噴塗彩色圖案後進行加熱固化,加速固化速度,提高圖案牢固度。 The second to fifth figures show the technical process of the pattern color spray of the plastic wire ring mat, wherein the second figure shows the plastic wire ring mat before the pattern color spray, the plastic wire mat is made of white or light colored plastic ring The layer 2 and the gray substrate layer 1 are bonded together. The third figure shows the application of a pre-treatment liquid coating to the plastic wire mat. As can be seen from the third figure, the pre-press treatment liquid is sprayed on the white or light-colored plastic wire loop layer 2 on the front side of the plastic wire ring mat by the spray device head 5 to form the pre-press treatment liquid coating 3. The fourth figure shows the color pattern of the plastic wire mat floor. As can be seen from the fourth figure, the weak solvent ink is printed on the front side of the plastic wire ring mat by the color inkjet printer head 6 in which the weak solvent ink inkjet layer 4 falls on the white surface coated with the pretreatment liquid coating 3. Or a light colored plastic wire loop layer 2. The increment or increase of the ink 7 is indicated to increase the coating area of the inside of the loop and the sides and the bottom surface. The fifth figure shows that the plastic wire mat is sprayed with a color pattern and then heated and solidified to accelerate the curing speed and improve the firmness of the pattern.

3、關於墨水增量或者墨水增次噴射的說明 3. Description of ink increment or ink increase injection

第六圖為圖案每個像素點的墨水普通用量示意圖,第七圖為墨水增量噴射示意圖。從第七圖與第六圖對比中可以看出,對圖案每個像素點而言,噴頭在保持普通噴射次數的前提下,每次噴射的墨水用量增加,因此第七圖的墨點明顯大於第六圖的墨點。第八圖為墨水增次噴射示意圖,從第八圖中可以看出對每個像素點而言,噴頭在保持每次噴射採用墨水普通用量的前提下,以普通噴射次數為基準增加2~4次噴射。在本發明中,無論墨水增量或者墨水增次噴射,其目的都是為了增加不同高低位置絲圈的著墨面積。因為塑料絲圈地墊是圓形塑料細絲交集纏繞的立體結 構,並非實體的平面,如同無數層充滿鏤空的畫布,噴繪的重點在於讓立體鏤空構成的絲圈從表面層到內部的每個部位都能著墨,這樣才能在立體絲圈上形成圖案,並在視覺上形成整體。為達到此目的,本發明採用了特殊的墨水增量或者墨水增次噴射方式,在相同墨點位置提高噴墨用量或噴墨次數,以此增加立體絲圈內部的著墨機率。 The sixth figure is a schematic diagram of the common amount of ink for each pixel of the pattern, and the seventh figure is a schematic diagram of the ink incremental injection. As can be seen from the comparison between the seventh and sixth figures, for each pixel of the pattern, the amount of ink per ejection increases under the premise of maintaining the number of ordinary ejections, so the ink point of the seventh figure is significantly larger than The ink dot of the sixth figure. The eighth figure is a schematic diagram of the ink-increasing injection. From the eighth figure, it can be seen that for each pixel, the nozzle increases the number of ordinary injections by 2~4 on the premise of maintaining the normal amount of ink for each injection. Secondary injection. In the present invention, the purpose of the ink increment or the ink increase injection is to increase the ink loading area of the wire loops at different high and low positions. Because the plastic wire mat is a three-dimensional knot of round plastic filaments Structure, not a solid plane, like a myriad of layers filled with hollow canvases, the focus of inkjet is to make the wire loops made up of three-dimensional hollows from the surface layer to the interior of each part, so that the pattern can be formed on the three-dimensional wire loop, and Forming the whole visually. To achieve this, the present invention employs a special ink increment or ink sub-injection method to increase the amount of ink jet or the number of ink jets at the same ink dot position, thereby increasing the ink picking rate inside the three-dimensional loop.

4、傳統噴墨方式與本發明墨水增量或者墨水增次噴射的視覺效果比對 4. The conventional inkjet method is compared with the visual effect of the ink increment or the ink increase injection of the present invention.

第九圖為傳統噴墨方式視覺效果圖。從第九圖中可以看出,採用傳統噴墨方式後在a、b、c、d、e五處中,b和d處沒有著墨,因此視覺為不完整的圖形。其原因是傳統噴墨方式是為平面噴繪設計,由於墨量少墨水僅能附著於材料頂部,無法顧及到除頂部外的其他各部位,因此噴塗後圖形會有斷斷續續、漏空以及露白的問題。 The ninth picture is a visual effect diagram of the conventional inkjet method. As can be seen from the ninth figure, in the conventional ink-jet method, in the five places a, b, c, d, and e, there is no ink at the b and d, so the vision is an incomplete figure. The reason is that the traditional inkjet method is designed for flat inkjet printing. Since the ink amount is small, the ink can only adhere to the top of the material, and the other parts except the top cannot be taken into consideration, so the pattern after the spraying may be intermittent, leaking and whitening. .

第十圖為本發明墨水增量或者墨水增次噴射方式視覺效果圖。從第十圖中可以看出,採用本發明墨水增量或者墨水增次噴射方式後視覺為完整圖形。其原因是利用墨點增量或增次噴射方式可以增加包括頂部外的各側面塗佈面積,使墨水可深入不規則的鏤空材料內部,因此從各種角度觀察塑料絲圈地墊,露白問題可以降到最低程度。 The tenth figure is a visual effect diagram of the ink increment or ink sub-injection method of the present invention. As can be seen from the tenth figure, the visual form is a complete pattern using the ink increment or ink sub-injection method of the present invention. The reason is that the ink spot increment or the incremental spray method can increase the coating area of each side including the top, so that the ink can penetrate into the irregular hollow material, so the plastic wire mat can be observed from various angles, and the whitening problem can be Minimized to a minimum.

第十一圖為本發明墨水增量或者墨水增次噴射方式圖案視角原理圖。第十一圖中,A~J表示十個不同高度部位連接的情況, 表示頂面墨水著墨部位8,表示側面墨水著墨部位9。如果採用本發明墨水增量或者墨水增次噴射方式噴繪圖案,可讓墨水深入立體絲圈鏤空內部,提高側面90度以內部位的成像效果。因此當從不同角度由上往下看時,即使在立體絲圈鏤空內部,視覺上都可以還原圖案完整效果,從而大大降低了圖案斷續、漏空和露白的現象。 The eleventh figure is a schematic diagram of the viewing angle of the ink increment or ink sub-injection mode of the present invention. In the eleventh figure, A~J indicates the connection of ten different height parts. The top ink inking portion 8 is shown to indicate the side ink inking portion 9. If the ink pattern is increased by the ink increment or the ink sub-injection method of the present invention, the ink can be penetrated into the hollow inside of the three-dimensional wire loop, and the image of the inner side is improved by 90 degrees on the side. Therefore, when viewed from the top to the bottom from different angles, even if the three-dimensional wire loop is hollowed out, the complete effect of the pattern can be visually restored, thereby greatly reducing the phenomenon of pattern discontinuity, leakage and whitening.

第十二圖為第十一圖中的X視角效果圖;第十三圖為第十一圖中的Y視角效果圖;第十四圖為第十一圖中的Z視角效果圖。盡管A~J有十個不同高度部位,但從第十二圖~第十四圖的三種不同視角看,圖案具有完整的效果。 The twelfth figure is an X-view effect diagram in the eleventh figure; the thirteenth figure is the Y-view effect diagram in the eleventh figure; and the fourteenth figure is the Z-view effect diagram in the eleventh figure. Although A~J has ten different height parts, the pattern has a complete effect from the three different perspectives of the twelfth to the fourteenth.

總之,在本發明中墨水垂直增量或者增次噴射技術是專為立體鏤空塑料絲圈地墊所設計,在相同的噴墨點位置上提高噴墨量或者噴墨次數,從而提高了墨水在立體絲圈內部不同高低位置的上色面積,而不僅局限於塑料絲圈地墊的表層。因為立體鏤空塑料絲圈結構,如同一個具有很多層的破碎畫布,提高噴墨精度也僅僅是提高絲圈表層圖像細緻度,從表層鏤空部位落下的墨點量,分散到不同高低絲圈上,每個位置墨量不足以顯出整體圖形。其原因是噴頭噴出的墨水由上而下會呈圓錐狀擴散,著墨點位置越低,著墨距離越大露白越多,因此絲圈內部就會出現很多露白情況,本發明採用墨水垂直增量或者增次噴射技術只需使用較低噴墨精度,在原墨點位置採用墨水增量或增次噴射,就可以提高墨水深入立體塑料絲圈內部多層次上色比例。墨點增量或增次噴 射會加大露白位置著墨機率,使原墨點擴大並縮減墨點間距,減少露白現象。此技術是為在鏤空、多縫隙、多層次具有厚度的立體絲圈材料內部著墨成像,提高圖案效果而設計,噴塗的圖案從不同視角看均具有連續畫面。 In summary, in the present invention, the ink vertical increment or incremental injection technique is specifically designed for the three-dimensional hollow plastic wire mat to increase the amount of ink ejection or the number of ink ejection at the same ink jet point position, thereby improving the ink in the ink. The color area of different heights and positions inside the three-dimensional wire loop is not limited to the surface layer of the plastic wire ring mat. Because of the three-dimensional hollow plastic wire ring structure, like a broken canvas with many layers, improving the inkjet precision is only to improve the fineness of the surface layer of the wire loop, and the amount of ink dots falling from the hollow portion of the surface layer is dispersed to different high and low wire loops. The amount of ink in each position is not enough to show the overall pattern. The reason is that the ink ejected from the nozzle spreads conically from top to bottom, and the lower the position of the inking point, the more the whitening distance is white, so that many whiteness will appear inside the coil, and the invention adopts vertical increment of ink or The sub-injection technique only needs to use a lower ink-jet precision, and the ink increment or the sub-injection at the original ink dot position can increase the multi-level color ratio of the ink deep into the three-dimensional plastic wire ring. Ink increment or increase spray The shot will increase the rate of ink in the white position, so that the original ink point is enlarged and the ink dot spacing is reduced to reduce the whitening phenomenon. This technology is designed for inking imaging inside a hollow, multi-slit, multi-layered three-dimensional wire material with a thickness to improve the pattern effect. The sprayed pattern has a continuous picture from different perspectives.

以上所述者,僅為本發明之較佳實施例方式,並非用以限制本發明的權利範圍,任何本領域之通常知識者,在參酌本發明如上揭露之技術說明後,所進行不悖離本發明技術精神的改寫、修飾,或舉凡依本發明申請專利範圍所做之均等設計變化,均應為本案之技術所涵蓋。 The above is only the preferred embodiment of the present invention, and is not intended to limit the scope of the present invention, and any one of ordinary skill in the art will be able to carry out the invention without departing from the technical description disclosed above. Modifications, modifications, or equivalent design changes made by the technical scope of the present invention should be covered by the technology of the present invention.

1‧‧‧灰色襯底層 1‧‧‧ Gray substrate layer

2‧‧‧白色或淺色塑料絲圈層 2‧‧‧White or light colored plastic ring layer

3‧‧‧印前處理液塗層 3‧‧‧Prepressive treatment coating

4‧‧‧弱溶劑墨水噴繪層 4‧‧‧Weak solvent inkjet layer

5‧‧‧噴塗設備噴頭 5‧‧‧ Spraying equipment nozzle

6‧‧‧彩色噴繪機噴頭 6‧‧‧Color inkjet printer nozzle

7‧‧‧增量或增次墨水 7‧‧‧Incremental or incremental ink

8‧‧‧頂面墨水著墨部位 8‧‧‧Top ink inking area

9‧‧‧側面墨水著墨部位 9‧‧‧Side ink in the side

第一圖為本發明實施例噴繪彩色圖案後的塑料絲圈地墊分層示意圖。 The first figure is a layered schematic diagram of a plastic wire ring mat after printing a color pattern according to an embodiment of the present invention.

第二圖為本發明圖案彩噴前的塑料絲圈地墊示意圖。 The second figure is a schematic view of a plastic wire ring mat before the color inkjet of the invention.

第三圖為本發明對塑料絲圈地墊噴塗印前處理液塗層示意圖。 The third figure is a schematic view of the coating of the pre-treatment liquid for the plastic wire ring floor mat according to the invention.

第四圖為本發明對塑料絲圈地墊噴繪彩色圖案示意圖。 The fourth figure is a schematic diagram of the color pattern of the plastic wire ring floor pad printing according to the invention.

第五圖為本發明對塑料絲圈地墊噴繪彩色圖案後加熱固化示意圖。 The fifth figure is a schematic diagram of the heat curing of the plastic wire ring floor pad after printing the color pattern.

第六圖為圖案每個像素點的墨水普通用量示意圖。 The sixth figure is a schematic diagram of the general usage of ink for each pixel of the pattern.

第七圖為本發明墨水增量噴射示意圖。 The seventh figure is a schematic diagram of the ink incremental injection of the present invention.

第八圖為本發明墨水增次噴射示意圖。 The eighth figure is a schematic diagram of the ink secondary injection of the present invention.

第九圖為傳統噴墨方式視覺效果圖。 The ninth picture is a visual effect diagram of the conventional inkjet method.

第十圖為本發明墨水增量或者墨水增次噴射方式視覺效果圖。 The tenth figure is a visual effect diagram of the ink increment or ink sub-injection method of the present invention.

第十一圖為本發明墨水增量或者墨水增次噴射方式圖案視角原理圖。 The eleventh figure is a schematic diagram of the viewing angle of the ink increment or ink sub-injection mode of the present invention.

第十二圖為第十一圖中的X視角效果圖。 The twelfth image is an X-view effect diagram in the eleventh figure.

第十三圖為第十一圖中的Y視角效果圖。 The thirteenth picture is the Y-view effect diagram in the eleventh figure.

第十四圖為第十一圖中的Z視角效果圖。 The fourteenth figure is the Z-view effect diagram in the eleventh figure.

1‧‧‧灰色襯底層 1‧‧‧ Gray substrate layer

2‧‧‧白色或淺色塑料絲圈層 2‧‧‧White or light colored plastic ring layer

3‧‧‧印前處理液塗層 3‧‧‧Prepressive treatment coating

4‧‧‧弱溶劑墨水噴繪層 4‧‧‧Weak solvent inkjet layer

Claims (4)

一種塑料絲圈地墊的圖案彩噴方法,其特徵在於:(1)塑料絲圈地墊的顏色選擇選擇白色或淺色的塑料絲圈地墊作為彩噴對象,其中所述白色為無色;所述淺色是以印刷四原色,即青色、品紅色、黃色、黑色為標準,並且以每種原色的標準深淺濃度比例是100%為基準,符合下列兩種顏色之一的顏色:第一種顏色是四種原色中的任一種顏色,而且深淺濃度比例小於或等於所述基準的30%;第二種顏色是四種原色中至少兩種原色的混合色,而且各種原色的深淺濃度比例總和小於或等於所述基準的30%;(2)塑料絲圈地墊的圖案彩噴方法針對白色或淺色的塑料絲圈地墊,按以下步驟進行操作:第一步,噴塗印前處理液塗層採用與弱溶劑墨水相配合的印前處理液作為噴塗原料,利用噴塗設備以均勻霧狀形式對塑料絲圈地墊的正面進行噴塗,使塑料絲圈地墊上的塑料絲圈表面覆蓋印前處理液塗層,噴塗後通過靜置或加熱方式使塗層固化在塑料絲圈表面;第二步,噴塗彩繪圖案以彩色的弱溶劑墨水作為噴塗原料,按照預先設定的圖案利用彩色噴繪機以逐行掃描方式對噴塗有印前處理液塗層的 塑料絲圈地墊正面進行噴繪,直至噴繪出圖案;在噴塗過程中,彩色噴繪機的噴頭距離塑料絲圈地墊頂面3~5毫米,並且以墨水增量噴射方式或者墨水增次噴射方式垂直向下進行噴射;所述墨水增量噴射方式是指對圖案每個像素點而言,噴頭在保持普通噴射次數的前提下,每次噴射的墨水用量以普通用量為基準增加50~200%用量;所述墨水增次噴射方式是指對圖案每個像素點而言,噴頭在保持每次噴射採用墨水普通用量的前提下,以普通噴射次數為基準增加2~4次噴射;第三步,加熱固化將噴繪彩色圖案的塑料絲圈地墊放入烘箱或經烘道加熱固化,使噴繪的彩色圖案牢固的附著於塑料絲圈地墊表層,並融為一體。 A pattern color spraying method for a plastic wire ring mat, characterized in that: (1) a color selection of a plastic wire ring mat selects a white or light colored plastic wire mat as a color spray object, wherein the white color is colorless; The light color is based on printing four primary colors, namely cyan, magenta, yellow, and black, and is based on a standard darkness concentration ratio of 100% for each primary color, and conforms to one of the following two colors: first The color is any one of the four primary colors, and the ratio of the depth to light is less than or equal to 30% of the reference; the second color is a mixed color of at least two of the four primary colors, and the ratio of the depth of the various primary colors The sum is less than or equal to 30% of the reference; (2) The pattern of the plastic wire mat is color sprayed. For the white or light colored plastic wire mat, follow the steps below: First, spray prepress The liquid coating adopts a pre-press treatment liquid matched with a weak solvent ink as a spraying material, and sprays the front surface of the plastic wire ring mat in a uniform mist form by using a spraying device to make a plastic wire on the plastic wire ring mat. The surface of the ring covers the pre-treatment liquid coating, and after spraying, the coating is solidified on the surface of the plastic wire ring by standing or heating; the second step is to spray the painted pattern with the colored weak solvent ink as the spraying material according to the preset pattern. Using a color inkjet printer to scan the pre-treatment liquid coating in a progressive scan manner The front side of the plastic wire ring mat is sprayed until the pattern is sprayed; during the spraying process, the nozzle of the color inkjet printer is 3~5 mm away from the top surface of the plastic wire ring mat, and is sprayed by ink or by ink. The ink is sprayed vertically downwards; the ink incremental spray method means that for each pixel of the pattern, the nozzle is increased by 50 to 200% based on the common amount on the premise of maintaining the normal number of shots. The method of increasing the number of injections means that for each pixel of the pattern, the nozzle increases the number of injections by 2 to 4 times on the premise of maintaining the normal amount of ink for each injection; The heat curing solidifies the plastic wire ring mat of the printed color pattern into an oven or heats and solidifies through the drying tunnel, so that the color pattern of the inkjet is firmly adhered to the surface layer of the plastic wire ring mat and integrated into one. 如申請專利範圍第1項所述之一種塑料絲圈地墊的圖案彩噴方法,其中第二步驟中噴繪彩色圖案的打印分辨率在240dpi~1440dpi之間。 The method for patterning a plastic wire ring mat according to claim 1, wherein the printing resolution of the inkjet color pattern in the second step is between 240 dpi and 1440 dpi. 如申請專利範圍第2項所述之一種塑料絲圈地墊的圖案彩噴方法,其中該打印分辨率係於360dpi~720dpi之間。 A pattern color spraying method for a plastic wire ring mat according to claim 2, wherein the printing resolution is between 360 dpi and 720 dpi. 如申請專利範圍第1項所述之一種塑料絲圈地墊的圖案彩噴方法,其中第三步驟中加熱之溫度係於80~120攝氏度範圍,加熱固化時間係為20秒~300秒之間。 The method for coloring a plastic wire ring mat according to claim 1, wherein the heating temperature in the third step is in the range of 80 to 120 degrees Celsius, and the heating curing time is between 20 seconds and 300 seconds. .
TW101135629A 2012-01-05 2012-09-27 A pattern color-spraying method for mat made of plastic filament loops TW201328791A (en)

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