CN102528919B - Material distribution technological method for producing quartz stone checkered plates - Google Patents
Material distribution technological method for producing quartz stone checkered plates Download PDFInfo
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- CN102528919B CN102528919B CN201210037971.4A CN201210037971A CN102528919B CN 102528919 B CN102528919 B CN 102528919B CN 201210037971 A CN201210037971 A CN 201210037971A CN 102528919 B CN102528919 B CN 102528919B
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- quartz stone
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Abstract
The invention relates to production technique for quartz stone checkered plates, in particular to a material distribution technological method for producing quartz stone checkered plates. The technological method includes steps of material preparing, material distributing, prestressing, cutting, forming, polishing and the like so as to obtain the quartz stone checkered plates. In the material distribution technological method for producing the quartz stone checkered plates, materials are distributed by multiple times at first, are distributed into a mold layer by layer, then are prestressed, are cut after being prestressed, are distributed into the mold again, and are processed and formed, various regular or irregular patterns can be formed by means of adjusting material distribution sequences and the number of layers of paved ingredients, diversity of products and stability of the patterns are realized, the obtained quartz stone checkered plates in different designs and colors are various and attractive, gradation of the quartz stone checkered plates is distinct, and performances including corrosion resistance, impact resistance, tensile strength, hardness and the like of the products are greatly improved.
Description
Technical field
The present invention relates to a kind of production technology of artificial quartz stone checkered plate, be specifically related to a kind of cloth technique method of producing artificial quartz stone checkered plate.
Background technology
Artificial quartz in lump is that quartz crystal adds resin and the artificial synthetic a kind of Novel stone of other trace elements.It is by special machine, under certain physics, electrochemical conditions, to suppress the large-sized plates material forming.Its main material is quartz.Quartz is radiationless, hardness is high, has brought up quartz table top and has not scraped and to spend, and is difficult for polluting, scald not bad, with not old, nontoxic radiationless.Can be widely used in public building (hotel, dining room, bank, hospital, exhibition, laboratory etc.) and house decoration (kitchen countertop, commode, kitchen guarding's metope, dining table, tea table, windowsill, door pocket etc.) field, be a kind of no radioactivity pollute, the environmental protection that can reuse, green novel building house decorative material.Due to take quartz as main material, " Rong Guan " quartz quality is hard, fine and close, compared with artificial marble, has high surface hardness, anti scuffing, wear-resisting characteristic, shock resistance, bending resistance, resistance to compression, the performance such as high temperature resistant, anticorrosive, impermeable are also more excellent than artificial marble.Synthetic quartz slabstone has indeformable, does not ftracture, and nondiscolouring, does not fade, durable in use, safeguards simple.In view of above-mentioned advantage, artificial quartz in lump is extensively favored, and is the desirable selection of interior decoration.
The manufacture method of artificial quartz in lump is by a cloth at present, more compressing, and technology is simple, and product colour is single, and color and luster is nature not, can not meet consumers in general's requirement; By said method, produce in addition in properties of product, as ageing-resistant, resistance to chemical attack, shock resistance etc. can not meet higher level requirement.
Summary of the invention
In order to overcome above-mentioned defect, the object of the present invention is to provide a kind of cloth technique method of producing artificial quartz stone checkered plate, make the artificial quartz stone checkered plate of various different decorative patterns or multiple color, to satisfy the demands of consumers, further expand range of application.
For achieving the above object, the technical solution adopted in the present invention is as follows:
Produce a cloth technique method for artificial quartz stone checkered plate, it comprises following processing step
(a) batching: 70-90%, 2-20%, 7-12% mix and stir in mass ratio by silica flour, auxiliary material, resin mill base, according to the color of resin mill base, be mixed with the not homochromy batching of 3-20 group, in every assembly material, add curing agent afterwards, stand-by after stirring;
(b) cloth: by above-mentioned arbitrary assembly material lay in mould, form a kind of first bed of material of color, and then the arbitrary assembly material in other assembly material is formed to second bed of material on the basis of first bed of material, by that analogy, the ingredient groups being equipped with is all laid in mould successively, according to the number of plies of lay batching and the different laying orders of each assembly material, obtains multiple different MULTILAYER COMPOSITE layer;
(c) precompressed: through press precompressed, pre-molding, obtains MULTILAYER COMPOSITE cured plate by above-mentioned MULTILAYER COMPOSITE layer;
(d) cut: above-mentioned MULTILAYER COMPOSITE cured plate cutting machine is cut into MULTILAYER COMPOSITE sheet plate, then chop up or pulverize, obtain compound material;
(e) moulding: chop up or pulverize rear compound material and repave and be put in mould above-mentioned, vacuumize and vibrate compressingly under 80-120 ton pressure, be solidified into the quartz diamond plate of different patterns;
(f) polishing: above-mentioned quartz diamond plate is carried out to polishing with polishing machine.
The order number of silica flour of the present invention is 200-1000 order, and the order number of auxiliary material is 20-60 order.In preferred scheme, auxiliary material of the present invention is one or more mixing in quartz, glass, color glass, zircon.
In preferred scheme, curing agent of the present invention is the one in benzoyl peroxide, methyl ethyl ketone peroxide, the 3-10% that its consumption is ingredients by weight.Highly preferred in the present invention is methyl ethyl ketone peroxide.
In precompressed step of the present invention, squeeze time is 1-5 minute, and the pressure of precompressed press is 30-35 ton.
In order to obtain the artificial quartz stone checkered plate of how different decorative patterns, in preferred embodiments of the present invention, after the technique of artificial quartz stone checkered plate is also included in forming step and completes, then turn back to and cut step, repeatedly repeat to cut, polishing again after forming step.Preferably, cut with forming step and repeat 3-8 time.
Compared to existing technology, beneficial effect of the present invention is: in the cloth technique method of production artificial quartz stone checkered plate of the present invention, first through cloth repeatedly, cloth is in mould from level to level, again through precompressed, after precompressed completes, then by after cutting again cloth in mould, machine-shaping, the number of plies of preparing burden by order and the lay of adjustment cloth and repeatedly moulding compacting can form various regular or irregular decorative pattern; Not only realized the diversity of product and the stability of decorative pattern, the quartz diamond plate pattern obtaining is more various, more beautiful, and level is clearly more demarcated; And make this product obtain larger improvement in the performances such as corrosion-resistant, shock resistance, hot strength and hardness, met the requirement of more multi-layered time.
Below in conjunction with the specific embodiment, the present invention is described in further detail.
The specific embodiment
The cloth technique method of production artificial quartz stone checkered plate of the present invention, it comprises following processing step
(a) batching: 70-90%, 2-20%, 7-12% mix and stir in mass ratio by silica flour, auxiliary material, resin mill base, according to the color of resin mill base, be mixed with the not homochromy batching of 3-20 group, in every assembly material, add curing agent afterwards, stand-by after stirring;
(b) cloth: by above-mentioned arbitrary assembly material lay in mould, form a kind of first bed of material of color, and then the arbitrary assembly material in other assembly material is formed to second bed of material on the basis of first bed of material, by that analogy, the ingredient groups being equipped with is all laid in mould successively, according to the number of plies of lay batching and the different laying orders of each assembly material, obtains multiple different MULTILAYER COMPOSITE layer;
(c) precompressed: through press precompressed, pre-molding, obtains MULTILAYER COMPOSITE cured plate by above-mentioned MULTILAYER COMPOSITE layer;
(d) cut: above-mentioned MULTILAYER COMPOSITE cured plate cutting machine is cut into MULTILAYER COMPOSITE sheet plate, then chop up or pulverize, obtain compound material;
(e) moulding: chop up or pulverize rear compound material and repave and be put in mould above-mentioned, vacuumize and vibrate compressingly, be solidified into the quartz diamond plate of different patterns;
(f) polishing: above-mentioned quartz diamond plate is carried out to polishing with polishing machine.
It is below the concrete preferred embodiment of the present invention.
Embodiment 1
The mixture of 300 object silica flours, 20 object quartzs and zircon, resin mill base 70%, 20%, 10% are mixed and stirred in mass ratio, according to the different colours of resin mill base, be mixed with 8 groups of not homochromy batchings, in every assembly material, add afterwards the methyl ethyl ketone peroxide that accounts for batching gross weight 3%, stand-by after stirring; By arbitrary assembly material lay in mould, form a kind of first bed of material of color, and then the arbitrary assembly material in other assembly material is formed to second bed of material on the basis of first bed of material, finally by above-mentioned 8 kinds of whole laies of not homochromy batching to the composite bed that obtains having 8 layers of batching in mould; Composite bed was through the press precompressed of 30 tons 3 minutes, and pre-molding, obtains 8 layers of composite curing plate; 8 layers of composite curing plate are ground into after compound material and repave and be put in mould, vacuumize and vibrate compressing, solidify quartz diamond plate, then fully cut, each 3 times of forming step, finally obtain the quartz diamond plate of the irregular pattern with 8 kinds of colors, through being cut into the sheet material of specification after polishing.
Embodiment 2
500 order silica flours, the color glass of 30 objects, resin mill base 80%, 8%, 12% are mixed and stirred in mass ratio, according to the color of resin mill base, be mixed with 10 groups of not homochromy batchings, in every assembly material, add afterwards the methyl ethyl ketone peroxide that accounts for batching gross weight 5%, stand-by after stirring; By arbitrary assembly material lay in mould, form a kind of first bed of material of color, and then the arbitrary assembly material in other assembly material is formed to second bed of material on the basis of first bed of material, finally by above-mentioned 20 kinds of whole laies of not homochromy batching to the composite bed that obtains having 10 layers of batching in mould; Composite bed was through the press precompressed of 35 tons 3 minutes, and pre-molding, obtains 10 layers of composite curing plate; 20 layers of composite curing plate are ground into after compound material and repave and be put in mould, vacuumize and vibrate compressing, solidify quartz diamond plate, then fully cut, each 8 times of forming step, finally obtain the quartz diamond plate of the irregular pattern with 10 kinds of colors, through being cut into the sheet material of specification after polishing.
Embodiment 3
500 object silica flours, 30 object zircons, resin mill base 90%, 2%, 8% are mixed and stirred in mass ratio, according to the color of resin mill base, be mixed with 5 groups of not homochromy batchings, in every assembly material, add afterwards the methyl ethyl ketone peroxide that accounts for batching gross weight 10%, stand-by after stirring; By arbitrary assembly material lay in mould, form a kind of first bed of material of color, and then the arbitrary assembly material in other assembly material is formed to second bed of material on the basis of first bed of material, finally by above-mentioned 5 kinds of whole laies of not homochromy batching to obtaining the be of five storeys composite bed of batching of tool in mould; Composite bed was through the press precompressed of 35 tons 5 minutes, and pre-molding, obtains 5 layers of composite curing plate; 5 layers of composite curing plate are ground into after compound material and repave and be put in mould, vacuumize and vibrate compressing, solidify quartz diamond plate, then fully cut, each 5 times of forming step, finally obtain the quartz diamond plate of the irregular pattern with 5 kinds of colors, through being cut into the sheet material of specification after polishing.
Performance Detection
Reference standard SN/T0398-93, GB/T2567-2008 and JC908-2002 detect the product in embodiment 1-3, and testing result is in Table 1:
Above-described embodiment is only the preferred case study on implementation of the present invention; for example; can also be in same embodiment; the mill base of every one deck adopts identical color; finally obtain the quartz diamond plate that color is single; therefore, can not limit the present invention's scope required for protection with this, the variation of any unsubstantiality that those skilled in the art does on basis of the present invention and replacement all belong to the how claimed scope of the present invention.
Claims (7)
1. a cloth technique method of producing artificial quartz stone checkered plate, is characterized in that: it comprises following processing step
Batching: by silica flour, auxiliary material, resin mill base in mass ratio 70-90%, 2-20%, 7-12% mixes and stirs, according to the color of resin mill base, be mixed with 3-20 and organize not homochromy batching, in every assembly material, add curing agent afterwards, stand-by after stirring;
Cloth: by above-mentioned arbitrary assembly material lay in mould, form a kind of first bed of material of color, and then the arbitrary assembly material in other assembly material is formed to second bed of material on the basis of first bed of material, by that analogy, the ingredient groups being equipped with is all laid in mould successively, according to the number of plies of lay batching and the different laying orders of each assembly material, obtains multiple different MULTILAYER COMPOSITE layer;
Precompressed: through press precompressed, pre-molding, obtains MULTILAYER COMPOSITE cured plate by above-mentioned MULTILAYER COMPOSITE layer;
Cut: above-mentioned MULTILAYER COMPOSITE cured plate cutting machine is cut into MULTILAYER COMPOSITE sheet plate, then chop up or pulverize, obtain compound material;
Moulding: chop up or pulverize rear compound material and repave and be put in mould above-mentioned, vacuumize and vibrate compressingly under 80-120 ton pressure, be solidified into the quartz diamond plate of different patterns;
Polishing: above-mentioned quartz diamond plate is carried out to polishing with polishing machine.
2. the cloth technique method of production artificial quartz stone checkered plate according to claim 1, is characterized in that: the order number of described silica flour is 200-1000 order, and the order number of auxiliary material is 20-60 order.
3. the cloth technique method of production artificial quartz stone checkered plate according to claim 1 and 2, is characterized in that: described auxiliary material is one or more mixing in quartz, glass, zircon.
4. the cloth technique method of production artificial quartz stone checkered plate according to claim 1, is characterized in that: described curing agent is the one in benzoyl peroxide, methyl ethyl ketone peroxide, the 3-10% that its consumption is ingredients by weight.
5. the cloth technique method of production artificial quartz stone checkered plate according to claim 1, is characterized in that: in precompressed step, squeeze time is 1-5 minute, and the pressure of precompressed press is 30-35 ton.
6. the cloth technique method of production artificial quartz stone checkered plate according to claim 1, is characterized in that: after it is also included in forming step and completes, then turn back to and cut step, repeatedly repeat to cut, polishing again after forming step.
7. the cloth technique method of production artificial quartz stone checkered plate according to claim 6, is characterized in that: wherein cut with forming step and repeat 3-8 time.
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| CN201210037971.4A CN102528919B (en) | 2012-02-17 | 2012-02-17 | Material distribution technological method for producing quartz stone checkered plates |
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| CN201210037971.4A CN102528919B (en) | 2012-02-17 | 2012-02-17 | Material distribution technological method for producing quartz stone checkered plates |
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| CN102528919B true CN102528919B (en) | 2014-04-16 |
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Cited By (2)
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| US11845235B2 (en) | 2014-08-19 | 2023-12-19 | Cambria Company Llc | Synthetic molded slabs, and systems and methods related thereto |
| US11845198B2 (en) | 2015-01-30 | 2023-12-19 | Cambria Company Llc | Processed slabs, and systems and methods related thereto |
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| CN104802281A (en) * | 2014-01-23 | 2015-07-29 | 吴文鸿 | Preparation method of textured artificial stone |
| CN104827555B (en) * | 2015-05-08 | 2017-07-14 | 秦皇岛晶维石材有限公司 | A kind of cloth production method of artificial quartz in lump imitation marble plate |
| CN104827557B (en) * | 2015-05-25 | 2017-07-14 | 秦皇岛晶维石材有限公司 | A kind of cloth technique method of artificial quartz stone checkered plate |
| CN107685453B (en) * | 2016-08-05 | 2020-11-06 | 贺奇玻璃制造(大连)有限公司 | Artificial quartz stone forming method and equipment |
| US9707698B1 (en) * | 2017-03-23 | 2017-07-18 | Alex Xie | Method and apparatus for forming marbelized engineered stone |
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Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN1057042A (en) * | 1990-06-07 | 1991-12-18 | 张富惠 | A kind of process for production of inorganic artificial granite |
| KR100450716B1 (en) * | 2003-01-28 | 2004-10-01 | 진웅건설산업(주) | Structure Material with Quartz Porphyry and Preparation Method Thereof |
| CN102329100B (en) * | 2010-07-12 | 2013-02-13 | 广东中旗新材料科技有限公司 | Artificial quartz stone checkered plate and process thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11845235B2 (en) | 2014-08-19 | 2023-12-19 | Cambria Company Llc | Synthetic molded slabs, and systems and methods related thereto |
| US11845198B2 (en) | 2015-01-30 | 2023-12-19 | Cambria Company Llc | Processed slabs, and systems and methods related thereto |
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| CN102528919A (en) | 2012-07-04 |
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