CN102527886A - High-precision spring machine - Google Patents
High-precision spring machine Download PDFInfo
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- CN102527886A CN102527886A CN2012100329791A CN201210032979A CN102527886A CN 102527886 A CN102527886 A CN 102527886A CN 2012100329791 A CN2012100329791 A CN 2012100329791A CN 201210032979 A CN201210032979 A CN 201210032979A CN 102527886 A CN102527886 A CN 102527886A
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- control
- spring
- axle
- coiling machine
- high accuracy
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Abstract
The invention relates to a high-precision spring machine, which comprises a control device, an annular sliding rail, a spring machining shaft, a rotating core shaft and a wire feeding mechanism, wherein the control device comprises a control input unit, a control information processing unit and a control output unit; the control input unit is used for inputting a control process command; the control information processing unit is used for processing and converting the input control process command into a specific control driving command, and sends the specific control driving command to the control output unit; the control output unit is used for outputting the control driving command processed by the control information processing unit; the spring machining shaft is installed on the annular sliding rail and is driven by a linear motor to ensure that the spring machining shaft carries out reciprocating motion on the processing axis to finish processing of the spring; and the linear motor, the rotating core shaft and the wire feeding mechanism are respectively electrically connected with the control output unit and are controlled to drive by the control device. The high-precision spring machine has the advantages of simple structure and high machining precision, is convenient to debug and is easy to control.
Description
Technical field
The present invention relates to a kind of coiling machine, relate in particular to a kind of spring processing axle and be the high accuracy coiling machine of linear electric motors.
Background technology
Coiling machine is a kind of processing machine that can make spring wire be converted into shape; It can processed springs etc. part; Traditional coiling machine all adopts transmission devices such as a stepping or servomotor driven gear to utilize cam to drive a plurality of springs processing axle again to carry out spring processing at present; Wherein action of cam is that driving spring processing axle is done straight reciprocating motion, and spring processing axle and cam generally are fixed in panel machining one side, and the corresponding gear transmission device is installed on the panel opposite side; The punching on panel of general need is used for cam and is connected with the gear drive mechanical fixation; And spring processing axle, cam and gear mechanical fixation after the installation on the panel also need be carried out different punchings is installed, if the panel rigidity too by force then increased the punching difficulty, rigidity then influences spring processing a little less than too; Moreover its debugging is complicated; It is very long that coiling machine is debugged required time according to spring kind difference; And because of each spring processing shaft position is fixed on the panel machining and can not moves, cooperatively interact with formation, further strengthened the difficulty of debugging so at diverse location a lot of spring processing axles need be installed for the spring that can process a plurality of shapes and kind; And be easy to generate accumulated error, thereby influence the machining accuracy of spring.
Summary of the invention:
It is following that the present invention proposes a solution:
A kind of high accuracy coiling machine, said coiling machine comprises control device, endless glide, spring processing axle changes mandrel, wire agency;
Said control device comprises:
The control input block is used to import the control procedure instruction;
The control information processing unit is used for that concrete control driving command is handled and is converted in the control procedure instruction of input and sends the control output unit to;
The control output unit is used to export the control driving command that the control information processing unit processes is accomplished.
Said endless glide can be installed on the panel machining or with panel machining be integral structure;
Said spring processing axle is installed on the endless glide, and can on endless glide, move or mechanical fixation;
Said spring processing axle is used to make spring processing axle on the processing axis, to move back and forth and is accomplished spring processing by linear motor driving;
On the said endless glide location mark is arranged;
Said linear electric motors change mandrel, and wire agency is electrically connected with the control output unit respectively, and are driven by control device control;
Further said spring processing axle can be installed on the endless glide through slide, and can on endless glide, move or mechanical fixation;
Further said location mark is scale and/or numeral;
Further said spring processing number of axle amount is 3 to 12.
The driving command that further control information processing unit sends the control output unit to is pulse control instruction or bus control instruction.
It is following that the present invention simultaneously also proposes a kind of improvement project:
The full-automatic coiling machine of a kind of high accuracy, said coiling machine comprises control device, disc-type machine, spring processing axle changes mandrel, wire agency;
Said control device comprises:
The control input block is used to import the control procedure instruction;
The control information processing unit is used for that concrete control driving command is handled and is converted in the control procedure instruction of input and sends the control output unit to;
The control output unit is used to export the control driving command that the control information processing unit processes is accomplished;
Said disc-type machine is fixedly installed on the panel machining;
Said spring processing axle is used to make spring processing axle on the processing axis, to move back and forth and is accomplished spring processing by linear motor driving;
Said spring processing axle is fixedly installed on the disc-type machine circulatory motion axle and can be driven on disc-type machine circulatory motion axle by disc-type machine and moves;
On the said disc-type machine circulatory motion axle location mark is arranged;
Said each linear electric motors, commentaries on classics mandrel, wire agency are electrically connected with the control output unit respectively, and are driven by control device control;
Further said spring processing axle is installed on the disc-type machine circulatory motion axle and can be driven on disc-type machine circulatory motion axle by disc-type machine through slide and moves.
Further said disc-type machine can be by the identical arc-shaped motor of several radiuses dish type that is spliced, and a plurality of springs processing axles distribute and are installed on the different arc-shaped motors.
Further said location mark is scale and/or numeral;
Further said spring processing number of axle amount is 3 to 12.
Further said disc-type machine is the dish type linear electric motors.
Further said arc-shaped motor is the arc linear electric motors.
The driving command that further control information processing unit sends the control output unit to is pulse control instruction or bus control instruction.
Beneficial effect of the present invention:
1, machining accuracy is high, and debugging is convenient, and control easily;
2, simple in structure, significantly reduce technology and realize difficulty;
3, operate learning is easy;
4, the installation of panel upper-part need not punched on panel, and the panel rigidity is stronger;
5. cancelled gear, slide more is prone to move.
Description of drawings
Fig. 1 is high accuracy coiling machine control sketch map;
Fig. 2 moves freely the full-automatic coiling machine control of high accuracy sketch map for spring processing axle;
Fig. 3 is a high accuracy coiling machine sketch map;
Fig. 4 is three high accuracy coiling machine sketch mapes;
Fig. 5 is that three spring processing axles move freely the full-automatic coiling machine sketch map of high accuracy;
Fig. 6 is linear electric motors.
Among the figure: 01 expression panel machining; 02 expression spring processing axle; 03 expression linear electric motors; 04 expression slide; 05 expression endless glide or disc-type machine circulatory motion axle; 06 expression line ball cutter; 07 expression top line cutter; 08 expression tangential knife; Mandrel is changeed in 09 expression; 051 expression disc-type machine circulatory motion axle; 002 expression processing cutter head; 006 expression bar for pressing wire; 007 expression top line axle; 008 expression tangent line axle.
The specific embodiment
It is following that the present invention proposes a solution:
A kind of high accuracy coiling machine, said coiling machine comprises control device, endless glide, spring processing axle changes mandrel, wire agency;
Said control device comprises:
The control input block is used to import the control procedure instruction;
The control information processing unit is used for that concrete control driving command is handled and is converted in the control procedure instruction of input and sends the control output unit to;
The control output unit is used to export the control driving command that the control information processing unit processes is accomplished.
Said endless glide can be installed on the panel machining or with panel machining be integral structure;
Said spring processing axle is installed on the endless glide, and can on endless glide, move or mechanical fixation;
Said spring processing axle is used to make spring processing axle on the processing axis, to move back and forth and is accomplished spring processing by linear motor driving;
On the said endless glide location mark is arranged;
Said linear electric motors change mandrel, and wire agency is electrically connected with the control output unit respectively, and are driven by control device control;
Further said spring processing axle can be installed on the endless glide through slide, and can on endless glide, move or mechanical fixation;
Further said location mark is scale and/or numeral;
Further said spring processing number of axle amount is 3 to 12.
The driving command that further control information processing unit sends the control output unit to is pulse control instruction or bus control instruction.
Embodiment one: with three coiling machines is that example specifies this scheme specific embodiment:
Like Fig. 4; Wherein each spring processing axle according to the processing cutter head differently convert different concrete spring processing axles into; Such as spring processing axle institute band processing cutter head be the line ball cutter then this spring process and spool convert bar for pressing wire into; Such as the band processing of spring processing axle institute to the end for the top line cutter then this spring processing axle convert the top line axle into, as a spring processing axle institute belt blade head be tangential knife then this spring process and spool convert the tangent line axle into;
Said three coiling machine springs processing axle is three, is specially bar for pressing wire, is used for making the crooked to the inside axle of spring wire in the spring process; The top line axle, be used for the spring process cooperate with the top line axle make spring form required curved shape the axle; The tangent line axle is used for the axle that after spring machines, formed spring is cut off from spring wire.Said bar for pressing wire, top line axle, tangent line axial brake device are linear electric motors, move on rectilinear direction to drive each spring processing axle, and each shaft end is installed line ball cutter, top line cutter and tangential knife respectively.Said linear electric motors are installed on the slide, and said slide is installed on the endless glide and can on endless glide, moves or mechanical fixation.Before the processing according to each spring processing axle of spring shape and kind needs adjustment in the position on the endless glide and be mechanically anchored on the endless glide, can carry out record to its position simultaneously, so that later reference.Through the instruction of control input block input control procedure, the control information processing unit is handled and is converted into concrete driving command with the control procedure instruction of input and sends the control output unit in the spring process; Control output unit output driving command is given wire agency, is changeed mandrel and each spring processing axle.The movement instruction that the control output unit is exported to each spring processing axle in the spring process is specifically received by each spring processing axle line correspondence motor; Line ball, top line, tangent line working procedure processing are carried out in each each spring processing axle motion of spring processing axle line correspondence motor-driven respectively then; The transfer mandrel cooperates line ball, top line, the rotation of tangent line operation to be beneficial to spring forming processing and smooth tangent line in the spring process, to accomplish the processing of whole spring.
Wherein, the control input block is specially touch-screen input or keyboard input; A core that act as that changes mandrel rotates to cooperate completion line ball, tangent line, top line operation in good time.
It is following that the present invention simultaneously also proposes a kind of improvement project:
The full-automatic coiling machine of a kind of high accuracy, said coiling machine comprises control device, disc-type machine, spring processing axle changes mandrel, wire agency;
Said control device comprises:
The control input block is used to import the control procedure instruction;
The control information processing unit is used for that concrete control driving command is handled and is converted in the control procedure instruction of input and sends the control output unit to;
The control output unit is used to export the control driving command that the control information processing unit processes is accomplished;
Said disc-type machine is fixedly installed on the panel machining;
Said spring processing axle is used to make spring processing axle on the processing axis, to move back and forth and is accomplished spring processing by linear motor driving;
Said spring processing axle is fixedly installed on the disc-type machine circulatory motion axle and can be driven on disc-type machine circulatory motion axle by disc-type machine and moves;
On the said disc-type machine circulatory motion axle location mark is arranged;
Said each linear electric motors, commentaries on classics mandrel, wire agency are electrically connected with the control output unit respectively, and are driven by control device control;
Further said spring processing axle is installed on the disc-type machine circulatory motion axle and can be driven on disc-type machine circulatory motion axle by disc-type machine through slide and moves.
Further said disc-type machine can be by the identical arc-shaped motor of several radiuses dish type that is spliced, and a plurality of springs processing axles distribute and are installed on the different arc-shaped motors.
Further said location mark is scale and/or numeral;
Further said spring processing number of axle amount is 3 to 12.
Further said disc-type machine is the dish type linear electric motors.
Further said arc-shaped motor is the arc linear electric motors.
The driving command that further control information processing unit sends the control output unit to is pulse control instruction or bus control instruction.
Embodiment two:
With three coiling machines is the embodiment that example specifies this improvement project:
Like Fig. 5; Wherein each spring processing axle according to the processing cutter head differently convert different concrete spring processing axles into; Such as spring processing axle institute band processing cutter head be the line ball cutter then this spring process and spool convert bar for pressing wire into; Such as the band processing of spring processing axle institute to the end for the top line cutter then this spring processing axle convert the top line axle into, as a spring processing axle institute belt blade head be tangential knife then this spring process and spool convert the tangent line axle into;
Said three coiling machine springs processing axle is three, is specially bar for pressing wire, is used for making the crooked to the inside axle of spring wire in the spring process; The top line axle, be used for the spring process cooperate with the top line axle make spring form required curved shape the axle; The tangent line axle is used for the axle that after spring machines, formed spring is cut off from spring wire.Said bar for pressing wire, top line axle, tangent line axial brake device are linear electric motors, move on rectilinear direction to drive each spring processing axle, and each shaft end is installed line ball cutter, top line cutter and tangential knife respectively.Said linear electric motors are installed on the slide, and said slide is installed on the disc-type machine circulatory motion axle and can be driven on disc-type machine circulatory motion axle by disc-type machine and moves.Through the instruction of control input block input control procedure, the control information processing unit is handled and is converted into concrete driving command with the control procedure instruction of input and sends the control output unit in the spring process; Control output unit output driving command is given wire agency, commentaries on classics mandrel, disc-type machine and each spring processing axle.Disc-type machine drags spring processing axle based on movement instruction through slide and moves to assigned address; The movement instruction that the control output unit is exported to each spring processing axle in the spring process is specifically received by each spring processing axle line correspondence motor; Line ball, top line, tangent line working procedure processing are carried out in each each spring processing axle motion of spring processing axle line correspondence motor-driven respectively then; The transfer mandrel cooperates line ball, top line, the rotation of tangent line operation to be beneficial to spring forming processing and smooth tangent line in the spring process, to accomplish the processing of whole spring.
Further; Processing for complicated spring; In process; Disc-type machine can move back and forth in diverse location on whole disc-type machine circulatory motion axle according to movement instruction driving spring processing axle, and each spring processing axle line correspondence motor drives each spring processing axle motion according to movement instruction at different Working positions simultaneously, to accomplish variant procedure of processing.Thereby, can accomplish the operation that multiaxis in the past could be accomplished in the spring process by the axle seldom of necessity because spring processing shaft position can change at any time; Concrete for example only need necessary bar for pressing wire, top line axle and tangent line axle can be accomplished the processing of complicated spring.
Wherein, the control input block is specially touch-screen input or keyboard input; A core that act as that changes mandrel rotates to cooperate completion line ball, tangent line, top line operation in good time.
Although reference implementation example and accompanying drawing; A kind of high accuracy coiling machine of the present invention is illustrated; But above-mentioned disclosed content only is in order better to understand the present invention; Rather than limit the scope of claim by any way, so all according to the described structure of patent claim of the present invention, characteristic and principle do etc. change or modify, include in protection scope of the present invention.
Claims (7)
1. high accuracy coiling machine, it is characterized in that: said coiling machine comprises control device, endless glide, spring processing axle changes mandrel, wire agency;
Said control device comprises:
The control input block is used to import the control procedure instruction;
The control information processing unit is used for that concrete control driving command is handled and is converted in the control procedure instruction of input and sends the control output unit to;
The control output unit is used to export the control driving command that the control information processing unit processes is accomplished.
Said spring processing axle is installed on the endless glide;
Said spring processing axle is used to make spring processing axle on the processing axis, to move back and forth and is accomplished spring processing by linear motor driving;
Said linear electric motors change mandrel, and wire agency is controlled output unit respectively and is electrically connected, and are driven by control device control.
2. high accuracy coiling machine according to claim 1 is characterized in that: said endless glide can be installed on the panel machining or with panel machining be integral structure.
3. high accuracy coiling machine according to claim 1 is characterized in that: on the said endless glide location mark is arranged.
4. high accuracy coiling machine according to claim 1, it is characterized in that: said high accuracy coiling machine also comprises slide, said spring processing axle can be installed on the endless glide through slide, and can on endless glide, move or mechanical fixation.
5. like the said high accuracy coiling machine of claim 3, it is characterized in that: said location mark is scale and/or numeral.
6. high accuracy coiling machine according to claim 1, it is characterized in that: said spring processing number of axle amount is 3 to 12.
7. high accuracy coiling machine according to claim 1, it is characterized in that: the driving command that the control information processing unit sends the control output unit to is pulse control instruction or bus control instruction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100329791A CN102527886A (en) | 2012-02-07 | 2012-02-07 | High-precision spring machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100329791A CN102527886A (en) | 2012-02-07 | 2012-02-07 | High-precision spring machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102527886A true CN102527886A (en) | 2012-07-04 |
Family
ID=46336608
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012100329791A Pending CN102527886A (en) | 2012-02-07 | 2012-02-07 | High-precision spring machine |
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| Country | Link |
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| CN (1) | CN102527886A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5992136A (en) * | 1982-11-17 | 1984-05-28 | Itaya Seisakusho:Kk | Coil spring manufacturing machine |
| US20020108419A1 (en) * | 2001-02-14 | 2002-08-15 | Kabushiki Kaisha Itaya Seisaku Sho | Spring manufacturing apparatus and wire guide used for the same |
| JP2005111545A (en) * | 2003-10-10 | 2005-04-28 | Shinko Kikai Kogyo Kk | Spring manufacturing machine |
| CN101559463A (en) * | 2009-06-04 | 2009-10-21 | 陈仁杰 | Intelligent computerized numerical control (CNC) spring machine |
| CN202934059U (en) * | 2012-02-07 | 2013-05-15 | 深圳众为兴技术股份有限公司 | High-precision coiling machine |
-
2012
- 2012-02-07 CN CN2012100329791A patent/CN102527886A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5992136A (en) * | 1982-11-17 | 1984-05-28 | Itaya Seisakusho:Kk | Coil spring manufacturing machine |
| US20020108419A1 (en) * | 2001-02-14 | 2002-08-15 | Kabushiki Kaisha Itaya Seisaku Sho | Spring manufacturing apparatus and wire guide used for the same |
| JP2005111545A (en) * | 2003-10-10 | 2005-04-28 | Shinko Kikai Kogyo Kk | Spring manufacturing machine |
| CN101559463A (en) * | 2009-06-04 | 2009-10-21 | 陈仁杰 | Intelligent computerized numerical control (CNC) spring machine |
| CN202934059U (en) * | 2012-02-07 | 2013-05-15 | 深圳众为兴技术股份有限公司 | High-precision coiling machine |
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Application publication date: 20120704 |