CN202268785U - Motor stator coil shaper - Google Patents

Motor stator coil shaper Download PDF

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Publication number
CN202268785U
CN202268785U CN2011203576306U CN201120357630U CN202268785U CN 202268785 U CN202268785 U CN 202268785U CN 2011203576306 U CN2011203576306 U CN 2011203576306U CN 201120357630 U CN201120357630 U CN 201120357630U CN 202268785 U CN202268785 U CN 202268785U
Authority
CN
China
Prior art keywords
stator
workbench
motor stator
rail plate
stator coil
Prior art date
Application number
CN2011203576306U
Other languages
Chinese (zh)
Inventor
罗世明
Original Assignee
罗世明
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 罗世明 filed Critical 罗世明
Priority to CN2011203576306U priority Critical patent/CN202268785U/en
Application granted granted Critical
Publication of CN202268785U publication Critical patent/CN202268785U/en

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Abstract

A motor stator coil shaper includes a frame. A work bench and a control system are arranged on the frame. The motor stator coil shaper is characterized in that the work bench is provided with upper guide pillars, the top ends of the upper guide pillars are provided with a top plate for connecting the two guide pillars, the upper guide pillars are also provided with an upper guide rail plate, the upper guide rail plate is driven by a top cylinder to slide up and down along the upper guide pillars, the upper guide rail plate is provided with an upper die, a lower guide rail is provided under the work bench, the lower guide rail is provided with a base plate, the base plate can slide along the lower guide rail under the effect of a bottom cylinder, the base plate is provided with a lower die, the work bench is provided with a stator spacing seat, a stator spacing groove is provided in the stator spacing seat, the port of the positioning groove is provided with a pair of stator pressing plates which are arranged symmetrically, and the stator pressing plates are provided with a linkage mechanism to be movably linked with the upper guide rail plate. The beneficial effects in the utility model are provided as following: the structure is reasonable and simple, the work precision is high, the operation is automatically controlled, a coil is shaped by a shaping die, the shaping efficiency is high, the effect is good, and the coil can be well protected.

Description

The motor stator coil reshaping machine

Technical field

The utility model relates to motor production equipment technical field, specifically belongs to a kind of motor stator coil reshaping machine.

Background technology

Motor stator is made up of iron core and the coil that is wrapped on the iron core; Owing to expose coil sections out-of-shape at the top end face and the bottom face of iron core; These coils in irregular shape that expose iron core top end face and bottom face and motor casing creepage distance can cause puncturing less than 3mm or when directly contacting; Even in motor use in the future, produce the security incident of electric leakage, if when the stator coil internal diameter is less than root diameter in addition, can influence the motor assembling.Therefore,, the each cover of stator all to carry out trimming after carefully connecting the wire.At present; Existing stator coil reshaping equipment; Be to utilize idler wheel mechanism that the coil of iron core top end face and bottom face is carried out the roll extrusion shaping respectively from the periphery; The shortcoming of this motor stator coil reshaping method is: 1) easy abrasion is fallen the peripheral insulating varnish of copper cash in the roll extrusion process, causes the coil electric leakage, thereby influences the quality of whole motor product; 2) process velocity is slow, and working (machining) efficiency is low, and the roll extrusion process time is longer, and wants roll extrusion to expose the coil of iron core top end face and bottom face respectively, and efficient is obviously lower; 3) in the roll extrusion process, coil not only receives radial pressure, and also has the pulling force along the circumference tangential, and therefore, the distortion of coil is bigger, and fractures easily or cause other infringement.In addition, this idler wheel mechanism can not be adjusted size according to the thickness of iron core, and iron core is thick, will change an another one coil shaping device, will prepare the such coil shaping device of quite a few covers like this, the waste resource.To this situation, must do further to improve to existing shaping device.

The utility model content

It is a kind of rational in infrastructure simple that the purpose of the utility model is to provide, and operating accuracy is high, and the motor stator coil reshaping machine of coil can be effectively protected in the automation control operation.

The utility model is realized through following technical scheme: a kind of motor stator coil reshaping machine, comprise frame, and frame is provided with workbench; Control system; It is characterized in that: on the described workbench upper guide post is installed, the upper guide post top is provided with the top board that connects two guide pillars, and this upper guide post also is equipped with the upper rail plate; The upper rail plate slides up and down at the drive lower edge upper guide post of taking blame for others, and on the upper rail plate patrix is installed;

Described workbench below is equipped with lower guideway, and lower guideway is provided with base plate, and under the effect of end cylinder, base plate can slide along lower guideway, and counterdie is installed on the base plate;

The stator limit base is installed on the described workbench, is provided with the stator stopper slot in the limit base, the stopper slot port is provided with the stator pressure strip that a symmetry is installed, and the stator pressure strip is provided with link gear and the interlock of upper rail plate.

Described upper rail plate and base plate are equipped with the limit induction device, inductor and control system Electricity Federation.

Described link gear comprises pivoted arm; Connecting rod and push rod, pivoted arm are fixed on the workbench swingably, and an end is with wherein a stator pressure strip is hinged; The other end passes through rod hinge connection on push rod; Push rod also is connected with another stator pressure strip, and oblique top is installed on the upper rail plate, peaks on the top of push rod.

Described workbench is provided with track base, and push rod is installed in the chute in the track base and slides.

Described take blame for others with end cylinder be hydraulic cylinder, be provided with the hydraulic system of servo its motion accordingly, hydraulic system and control system Electricity Federation.

Described take blame for others with end cylinder be pneumatic cylinder, be provided with the baric systerm of servo its motion accordingly, baric systerm and control system Electricity Federation.

Described control system is PLC.

The beneficial effect of the utility model is: the utlity model has rational in infrastructure simply, operating accuracy is high, and the automation control operation uses shaping mould to the coil shaping, and shaping efficient is high, effective and can effectively protect coil.

Description of drawings

Fig. 1 is the utility model complete machine general illustration.

Fig. 2 is a stator limit base part enlarged drawing in the utility model.

Fig. 3 is the utility model mould user mode reference diagram.

Embodiment

Below in conjunction with accompanying drawing the utility model is done further to explain.As shown in the figure: a kind of motor stator coil reshaping machine, comprise frame 1, frame 1 is provided with workbench 7; Control system; It is characterized in that: on the described workbench 7 upper guide post 3 is installed, upper guide post 3 tops are provided with the top board 31 that connects two guide pillars, and this upper guide post 3 also is equipped with upper rail plate 32; Upper rail plate 32 slides up and down at 33 the drive lower edge upper guide post 3 of taking blame for others, and patrix 4 is installed on the upper rail plate 32;

Described workbench 7 belows are equipped with lower guideway 5, and lower guideway 5 is provided with base plate 51, and under the effect of end cylinder 52, base plate 51 can slide along lower guideway 5, and counterdie 6 is installed on the base plate 51;

On the described workbench 7 stator limit base 2 is installed, is provided with stator stopper slot 21 in the limit base 2, stator stopper slot 21 ports are provided with the stator pressure strip 22 that a symmetry is installed, and stator pressure strip 22 is provided with link gear and 32 interlocks of upper rail plate.

Described upper rail plate 32 and base plate 51 are equipped with limit induction device 8, inductor and control system Electricity Federation.

Described link gear comprises pivoted arm 23; Connecting rod 24 and push rod 25, pivoted arm 23 is fixed on the workbench 7 swingably, and an end is with wherein a stator pressure strip is hinged; The other end is articulated on the push rod 25 through connecting rod 24; Push rod 25 also is connected with another stator pressure strip, and oblique top 34 is installed on the upper rail plate 32, peaks on the top of push rod 25.

Described workbench 7 is provided with track base 26, and push rod 25 is installed in the chute in the track base 26 and slides.

Described taking blame for others 33 is hydraulic cylinder with end cylinder 52, is provided with hydraulic system, hydraulic system and the control system Electricity Federation of servo its motion accordingly.

Described taking blame for others 33 is pneumatic cylinder with end cylinder 52, is provided with baric systerm, baric systerm and the control system Electricity Federation of servo its motion accordingly.

Described control system is PLC.

Operation principle: during use, earlier stator is placed in the stator stopper slot 21 in the stator limit base 2 the starting lathe; Under the control of PLC control system, the 33 drive upper rail plates 32 of taking blame for others move downward, and the oblique top 34 that drives simultaneously in the link gear moves downward; Promoting push rod 25 moves to stator limit base direction; Under the effect of connecting rod 24 and pivoted arm 23, two stator pressure strips are slided to the stator direction, be pressed in stator surface.Have fixed stator, and prevent that stator is taken up when patrix resets.Taking blame for others 33 drives patrix 4 and moves downward till the upper surface that touches stator 9 when promoting tiltedly the top, utilize the coil shaping of 4 pairs of stator upper surfaces of patrix.

After the shaping of stator upper surface, end cylinder 52 promotes base plate 51 and counterdie 6 moves upward, and utilizes counterdie to stator 9 lower surface coil shapings.Because described upper rail plate 32 and base plate 51 are equipped with limit induction device 8, inductor and control system Electricity Federation, the PLC control system is utilized the impulse stroke of inductor 8 control upper rail plates 32 and base plate 51.After the shaping of stator lower surface, control system control mould resets, and the stator trimming finishes.Have suffered in the process, except that laying stator, other operations all have PLC control; So can in same mould, process the different-thickness motor stator in the utility model, have rational in infrastructure simply, operating accuracy is high; The automation control operation, advantage such as production cost is low is fit to extensively promote the use of.

Claims (7)

1. a motor stator coil reshaping machine comprises frame (1), and frame (1) is provided with workbench (7); Control system; It is characterized in that: upper guide post (3) is installed on the described workbench (7), and upper guide post (3) top is provided with the top board (31) that connects two guide pillars, and this upper guide post (3) also is equipped with upper rail plate (32); Upper rail plate (32) slides up and down at the drive lower edge of take blame for others (33) upper guide post (3), and upper rail plate (32) is gone up patrix (4) is installed;
Described workbench (7) below is equipped with lower guideway (5), and lower guideway (5) is provided with base plate (51), and under the effect of end cylinder (52), base plate (51) can slide along lower guideway (5), and base plate (51) is gone up counterdie (6) is installed;
Stator limit base (2) is installed on the described workbench (7); Be provided with stator stopper slot (21) in the limit base (2); Stator stopper slot (21) port is provided with the stator pressure strip (22) that a symmetry is installed, and stator pressure strip (22) is provided with link gear and upper rail plate (32) interlock.
2. motor stator coil reshaping machine according to claim 1 is characterized in that: described upper rail plate (32) and base plate (51) are equipped with limit induction device (8), inductor and control system Electricity Federation.
3. motor stator coil reshaping machine according to claim 1 is characterized in that: described link gear comprises pivoted arm (23), connecting rod (24) and push rod (25); Pivoted arm (23) is fixed on the workbench (7) swingably; One end is with wherein a stator pressure strip is hinged, and the other end is articulated on the push rod (25) through connecting rod (24), and push rod (25) also is connected with another stator pressure strip; Oblique top (34) is installed on the upper rail plate (32), peaks on the top of push rod (25).
4. motor stator coil reshaping machine according to claim 1 is characterized in that: described workbench (7) is provided with track base (26), and push rod (25) is installed in the chute in the track base (26) and slides.
5. motor stator coil reshaping machine according to claim 1 is characterized in that: described taking blame for others (33) and end cylinder (52) are hydraulic cylinder, are provided with hydraulic system, hydraulic system and the control system Electricity Federation of servo its motion accordingly.
6. motor stator coil reshaping machine according to claim 1 is characterized in that: described taking blame for others (33) and end cylinder (52) are pneumatic cylinder, are provided with baric systerm, baric systerm and the control system Electricity Federation of servo its motion accordingly.
7. motor stator coil reshaping machine according to claim 1 is characterized in that: described control system is PLC.
CN2011203576306U 2011-09-22 2011-09-22 Motor stator coil shaper CN202268785U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011203576306U CN202268785U (en) 2011-09-22 2011-09-22 Motor stator coil shaper

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011203576306U CN202268785U (en) 2011-09-22 2011-09-22 Motor stator coil shaper

Publications (1)

Publication Number Publication Date
CN202268785U true CN202268785U (en) 2012-06-06

Family

ID=46159569

Family Applications (1)

Application Number Title Priority Date Filing Date
CN2011203576306U CN202268785U (en) 2011-09-22 2011-09-22 Motor stator coil shaper

Country Status (1)

Country Link
CN (1) CN202268785U (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104037992A (en) * 2014-06-17 2014-09-10 徐宏伟 Outer rotor two-pole motor shaping fixture
CN104037997A (en) * 2014-05-16 2014-09-10 苏州市圣玛特电机设备制造有限公司 Fully-automatic stator coil shaping machine
CN104300741A (en) * 2014-07-31 2015-01-21 常州金康精工机械股份有限公司 Motor stator shaping machine
CN105391249A (en) * 2015-12-25 2016-03-09 江苏本格自动化科技有限公司 Shaper
CN105417081A (en) * 2015-12-25 2016-03-23 江苏本格自动化科技有限公司 Feeding processing table for reshaping machine
CN105429378A (en) * 2015-12-25 2016-03-23 江苏本格自动化科技有限公司 Lower die mechanism used for shaping machine
CN107991608A (en) * 2016-10-26 2018-05-04 深圳控石智能系统有限公司 A kind of automatic circle line test machine of motor
CN109256913A (en) * 2018-11-05 2019-01-22 湖南河豚机电设备有限公司 A kind of climbing structure of generator unit stator wire twisting machine

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104037997A (en) * 2014-05-16 2014-09-10 苏州市圣玛特电机设备制造有限公司 Fully-automatic stator coil shaping machine
CN104037997B (en) * 2014-05-16 2016-06-22 苏州市圣玛特电机设备制造有限公司 A kind of full-automatic stator coil reshaping machine
CN104037992A (en) * 2014-06-17 2014-09-10 徐宏伟 Outer rotor two-pole motor shaping fixture
CN104037992B (en) * 2014-06-17 2016-03-16 徐宏伟 External rotor two-stage electric motor shaping tooling
CN104300741A (en) * 2014-07-31 2015-01-21 常州金康精工机械股份有限公司 Motor stator shaping machine
CN104300741B (en) * 2014-07-31 2018-01-16 常州金康精工机械股份有限公司 A kind of motor stator trimmer
CN105391249A (en) * 2015-12-25 2016-03-09 江苏本格自动化科技有限公司 Shaper
CN105417081A (en) * 2015-12-25 2016-03-23 江苏本格自动化科技有限公司 Feeding processing table for reshaping machine
CN105429378A (en) * 2015-12-25 2016-03-23 江苏本格自动化科技有限公司 Lower die mechanism used for shaping machine
CN107991608A (en) * 2016-10-26 2018-05-04 深圳控石智能系统有限公司 A kind of automatic circle line test machine of motor
CN109256913A (en) * 2018-11-05 2019-01-22 湖南河豚机电设备有限公司 A kind of climbing structure of generator unit stator wire twisting machine
CN109256913B (en) * 2018-11-05 2020-04-10 湖南河豚机电设备有限公司 Jacking structure of generator stator wire twisting machine

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Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20120606

Termination date: 20190922