CN112737231B - Motor stator coil shaping machine - Google Patents
Motor stator coil shaping machine Download PDFInfo
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- CN112737231B CN112737231B CN202011588859.0A CN202011588859A CN112737231B CN 112737231 B CN112737231 B CN 112737231B CN 202011588859 A CN202011588859 A CN 202011588859A CN 112737231 B CN112737231 B CN 112737231B
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- positioning bolt
- seat
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/0025—Shaping or compacting conductors or winding heads after the installation of the winding in the core or machine ; Applying fastening means on winding heads
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/0025—Shaping or compacting conductors or winding heads after the installation of the winding in the core or machine ; Applying fastening means on winding heads
- H02K15/0037—Shaping or compacting winding heads
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention relates to the technical field of motor part production, and particularly discloses a motor stator coil shaping machine which comprises a first base, wherein a second base is arranged above the first base, a first supporting column is arranged above the first base, a third base is arranged above the first supporting column, a fourth base and a fifth base are connected onto the first supporting column in a sliding mode, a material conveying device is arranged above the second base, a limiting device is arranged on the material conveying device, a sixth base is arranged below the fifth base, a shaping device is arranged below the sixth base, and a pre-shaping device is arranged on the right side of the second base. According to the invention, the motor stator coil is fixed from the inside through the limiting device, the motor stator coil is pre-shaped through the manual shaping device, the shaping device is driven by the first telescopic rod to shape the motor stator coil, the shaping device and the limiting device are both adjustable structures, the flexibility is extremely high, and the motor stator coil shaping device is suitable for motor stator coils with different sizes.
Description
Technical Field
The invention relates to the technical field of motor part production, in particular to a motor stator coil shaping machine.
Background
The stator of the motor is an important component of the motor such as a generator, a starter and the like, the stator consists of a stator core, a stator winding and a machine base, the stator mainly has the function of generating a rotating magnetic field, and the rotor mainly has the function of being cut by magnetic lines of force in the rotating magnetic field to generate current; common processing equipment is at motor stator shaping device, but traditional motor stator coil shaper often the size is fixed, can't adjust, and then the stator coil facing not unidimensional, the flexibility ratio is very low.
Disclosure of Invention
The invention aims to provide a motor stator coil shaper to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a motor stator coil trimmer, includes first base, first base top is equipped with first telescopic link, first telescopic link top is equipped with the second base, first base top is equipped with first support column, first support column top is equipped with the third base, third base top center is equipped with spacing seat, spacing seat inside is equipped with first positioning bolt, sliding connection has fourth base and fifth base on the first support column, second base top is equipped with passes the material device, pass and be equipped with stop device on the material device, fifth base below is equipped with the sixth base, sixth base below is equipped with the shaping device, second base right side is equipped with plastic device in advance.
As a further scheme of the invention: the first telescopic rod is fixedly connected with the first base, and the second base is fixedly connected with the first telescopic rod; the first support column is fixedly connected with the first base, and the second base is slidably connected with the first support column; the top end of the first support column is a threaded rod, and the third base is detachably connected to the threaded rod through a fixing bolt; the limiting seat and the third base are of an integrated structure.
As a further scheme of the invention: a first positioning bolt is arranged inside the limiting seat, the first positioning bolt is in threaded connection with the limiting seat, a hand wheel is arranged at the top end of the first positioning bolt, and the hand wheel and the first positioning bolt are of an integrated structure; the spring is arranged between the fourth base and the fifth base, the spring is fixedly connected with the fourth base, the spring is fixedly connected with the fifth base, a clamping seat is arranged at the center above the fourth base, and the clamping seat is detachably connected with the bottom end of the first positioning bolt.
As a further scheme of the invention: the material conveying device comprises a belt wheel, a belt wheel external connection control motor is arranged on the belt wheel, a transmission belt is arranged on the transmission belt, a first connecting block is arranged on the transmission belt, the first connecting block is hinged to the transmission belt, the material conveying device comprises a guide sliding groove, a second connecting block is arranged in the guide sliding groove, one end of the second connecting block is connected with the guide sliding groove in a sliding mode, a first support is arranged between the first connecting block and the second connecting block, the first support is fixed to the first connecting block through a pin shaft, and the first support is fixed to the second connecting block through a pin shaft.
As a further scheme of the invention: the limiting device comprises a box body, the box body is detachably connected with the first support, a box cover is arranged above the box body, the box cover is detachably connected with the box body, a third positioning bolt is arranged at the center of the box body and the center of the box cover, the third positioning bolt is rotatably connected with a bottom plate of the box body, a round table is arranged on the third positioning bolt, the round table is in threaded connection with the third positioning bolt, and the round table is in sliding connection with the box body; the side wall of the box body is provided with a second sliding block, the second sliding block is connected with the box body in a sliding mode, the second sliding block is provided with a top plate, and the top plate is fixedly connected with the second sliding block.
As a further scheme of the invention: the sixth base is fixedly connected with the fifth base, worm gear teeth are formed in the circumference of the sixth base, a worm is arranged on the left side of the sixth base and meshed with the sixth base, and a second motor is arranged at one end of the worm.
As a further scheme of the invention: the shaping device comprises a second side seat, the second side seat is fixedly connected with the sixth base, a second telescopic rod is arranged on the second side seat, the second telescopic rod is fixedly connected with the second side seat, and a first clamping plate is arranged at one end, away from the second side seat, of the second telescopic rod; the center of sixth base below is equipped with first motor, first motor both sides are equipped with second positioning bolt, two rotation between the second positioning bolt is different, threaded connection has first slider on the second positioning bolt, the one end that first motor was kept away from to first slider is equipped with the second splint.
As a further scheme of the invention: the pre-shaping device comprises a second support column, the second support column is fixedly connected with the second base, a first side seat is arranged above the second support column, the first side seat is fixedly connected with the second support column, a first transmission rod is rotatably connected onto the first side seat, a first gear is arranged at the bottom end of the first transmission rod, the first gears are meshed with each other, a second transmission rod is arranged at the top end of the first transmission rod, the second transmission rod is hinged with the first transmission rod, a second gear is arranged at the bottom end of the second transmission rod, a transmission seat is hinged onto the second gear, a second support is arranged below the transmission seat, and a shaping device is arranged below the second support; the handle is arranged above the first transmission rod on the right side, and the handle and the first transmission rod on the right side are of an integrated structure.
Compared with the prior art, the invention has the beneficial effects that: according to the invention, the motor stator coil is fixed from the inside through the limiting device, the motor stator coil is pre-shaped through the manual shaping device, the shaping device is driven by the first telescopic rod to shape the motor stator coil, the shaping device and the limiting device are both adjustable structures, the flexibility is extremely high, and the motor stator coil shaping device is suitable for motor stator coils with different sizes.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention.
Fig. 1 is a schematic structural diagram of a motor stator coil shaper.
Fig. 2 is a schematic structural diagram of a conveying device in a motor stator coil shaper.
Fig. 3 is a schematic structural diagram of a limiting device in a motor stator coil shaper.
Fig. 4 is a schematic bottom view of a fifth base of the motor stator coil shaper.
Fig. 5 is a schematic bottom view of the second support of the motor stator coil shaper.
In the figure: 1-first base, 2-second base, 3-first telescopic rod, 4-first support column, 5-third base, 6-threaded rod, 7-fixing bolt, 8-limiting seat, 9-first positioning bolt, 10-hand wheel, 11-fourth base, 12-clamping seat, 13-fifth base, 14-spring, 15-material conveying device, 16-guide chute, 17-belt wheel, 18-driving belt, 19-first connecting block, 20-second connecting block, 21-first support, 22-limiting device, 23-second support column, 24-first side seat, 25-first driving rod, 26-handle, 27-second driving rod, 28-second gear, 29-driving seat, 30-second support, 31-second side seat, 32-second telescopic rod, 33-first clamping plate, 34-second clamping plate, 35-first sliding block, 36-second positioning bolt, 37-first motor, 38-worm, 38-sixth base, 39-box cover, 40-sixth base, 43-second telescopic rod, 43-third sliding block, 43-top plate, 44-second sliding block, 43-round bench, and 45-top plate.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and do not limit the invention.
Example 1
Referring to fig. 1 to 4, in an embodiment of the present invention, a motor stator coil shaping machine includes a first base 1, a first telescopic rod 3 is disposed above the first base 1, the first telescopic rod 3 is fixedly connected to the first base 1, a second base 2 is disposed above the first telescopic rod 3, and the second base 2 is fixedly connected to the first telescopic rod 3; a first support column 4 is arranged above the first base 1, the first support column 4 is fixedly connected with the first base 1, and the second base 2 is slidably connected with the first support column 4; a third base 5 is arranged above the first support column 4, a threaded rod 6 is arranged at the top end of the first support column 4, and the third base 5 is detachably connected to the threaded rod 6 through a fixing bolt 7; a limiting seat 8 is arranged at the center above the third base 5, and the limiting seat 8 and the third base 5 are of an integrated structure; a first positioning bolt 9 is arranged inside the limiting seat 8, the first positioning bolt 9 is in threaded connection with the limiting seat 8, a hand wheel 10 is arranged at the top end of the first positioning bolt 9, and the hand wheel 10 and the first positioning bolt 9 are of an integrated structure; a fourth base 11 and a fifth base 13 are connected to the first support column 4 in a sliding manner, a spring 14 is arranged between the fourth base 11 and the fifth base 13, the spring 14 is fixedly connected with the fourth base 11, the spring 14 is fixedly connected with the fifth base 13, a clamping seat 12 is arranged at the center above the fourth base 11, and the clamping seat 12 is detachably connected with the bottom end of the first positioning bolt 9;
further, a material conveying device 15 is arranged above the second base 2, the material conveying device 15 includes a belt wheel 17, the belt wheel 17 is externally connected with a control motor, a transmission belt 18 is arranged on the belt wheel 17, a first connecting block 19 is arranged on the transmission belt 18, the first connecting block 19 is hinged to the transmission belt 18, the material conveying device 15 includes a guide chute 16, a second connecting block 20 is arranged in the guide chute 16, one end of the second connecting block 20 is slidably connected with the guide chute 16, a first support 21 is arranged between the first connecting block 19 and the second connecting block 20, the first support 21 is fixed to the first connecting block 19 through a pin shaft, and the first support 21 is fixed to the second connecting block 20 through a pin shaft; the material conveying device 15 is provided with a limiting device 22, and the limiting device 22 is detachably connected with the first support 21; the limiting device 22 comprises a box body 41, the box body 41 is detachably connected with the first support 21, a box cover 42 is arranged above the box body 41, the box cover 42 is detachably connected with the box body 41, a third positioning bolt 43 is arranged at the center of the box body 41 and the box cover 42, the third positioning bolt 43 is rotatably connected with a bottom plate of the box body 41, a circular table 44 is arranged on the third positioning bolt 43, the circular table 44 is in threaded connection with the third positioning bolt 43, and the circular table 44 is in sliding connection with the box body 41; a second sliding block 45 is arranged on the side wall of the box body 41, the second sliding block 45 is connected with the box body 41 in a sliding mode, a top plate 46 is arranged on the second sliding block 45, and the top plate 46 is fixedly connected with the second sliding block 45;
specifically, a sixth base 39 is arranged below the fifth base 13, the sixth base 39 is fixedly connected with the fifth base 13, worm gear teeth are formed on the circumference of the sixth base 39, a worm 38 is arranged on the left side of the sixth base 39, the worm 38 is meshed with the sixth base 39, and a second motor 40 is arranged at one end of the worm 38; a shaping device is arranged below the sixth base 39, the shaping device comprises a second side seat 31, the second side seat 31 is fixedly connected with the sixth base 39, a second telescopic rod 32 is arranged on the second side seat 31, the second telescopic rod 32 is fixedly connected with the second side seat 31, and a first clamping plate 33 is arranged at one end, far away from the second side seat 31, of the second telescopic rod 32; sixth base 39 below center is equipped with first motor 37, first motor 37 both sides are equipped with second positioning bolt 36, two rotation between the second positioning bolt 36 is different, threaded connection has first slider 35 on the second positioning bolt 36, the one end that first motor 37 was kept away from to first slider 35 is equipped with second splint 34.
The working principle of the embodiment of the invention is as follows: the height of the fifth base 13 is adjusted through a hand wheel 10, the height of the shaping device is further adjusted, a belt wheel 17 rotates to drive a transmission belt 18 to rotate, the transmission belt 18 drives a first connecting block 19 to rotate, the first connecting block 19 is matched with a second connecting block 20 to drive a first support 21 to rotate, a stator coil of a motor to be shaped is placed on the outer side of a limiting device 22, a circular table 44 is driven to move up and down through a third positioning bolt 43, when the circular table 44 moves up, second sliding blocks 45 are ejected out of two sides, and the stator coil of the motor is fixed from the inside through a top plate 46; when the motor stator coil moves to the position below the shaping device, the position of the first clamping plate 33 is adjusted by the second telescopic rod 32, the first motor 37 drives the second positioning bolt 36 to rotate, the position of the first sliding block 35 is adjusted, the position of the second clamping plate 34 is adjusted, a gap is reserved between the second clamping plate 34 and the first clamping plate 33, the first telescopic rod 3 drives the motor stator coil to ascend, the motor stator coil is matched with the shaping device to realize stamping shaping, the second motor 40 drives the worm 38 to rotate, the sixth base 39 is driven to rotate, the angle of the shaping device is adjusted, and the shaping device is stamped again.
Example 2
Referring to fig. 1 and fig. 5, different from embodiment 1, in the embodiment of the present invention, a pre-shaping device is disposed on a right side of the second base 2, the pre-shaping device includes a second support pillar 23, the second support pillar 23 is fixedly connected to the second base 2, a first side seat 24 is disposed above the second support pillar 23, the first side seat 24 is fixedly connected to the second support pillar 23, a first transmission rod 25 is rotatably connected to the first side seat 24, a first gear is disposed at a bottom end of the first transmission rod 25, the first gears are engaged with each other, a second transmission rod 27 is disposed at a top end of the first transmission rod 25, the second transmission rod 27 is hinged to the first transmission rod 25, a second gear 28 is disposed at a bottom end of the second transmission rod 27, a transmission seat 29 is hinged to the second gear 28, a second support seat 30 is disposed below the transmission seat 29, and a shaping device is disposed below the second support seat 30;
furthermore, a handle 26 is arranged above the right first transmission rod 25, and the handle 26 and the right first transmission rod 25 are of an integrated structure.
The working principle of the embodiment of the invention is as follows: the pre-shaping device is a manual shaping device, which is convenient and fast, the handle 26 drives the transmission seat 29 to move up and down through the second transmission rod 27, and then drives the shaping device to move up and down through the second support 30.
The electrical components in the document are electrically connected with an external master controller and 220V mains supply, and the master controller can be a computer or other conventional known devices for playing a role in control.
In the description of the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in a specific case to those of ordinary skill in the art.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (5)
1. The motor stator coil shaping machine is characterized by comprising a first base (1), wherein a first telescopic rod (3) is arranged above the first base (1), a second base (2) is arranged above the first telescopic rod (3), a first support column (4) is arranged above the first base (1), a third base (5) is arranged above the first support column (4), a limiting seat (8) is arranged at the center above the third base (5), a first positioning bolt (9) is arranged inside the limiting seat (8), a fourth base (11) and a fifth base (13) are connected onto the first support column (4) in a sliding mode, a material conveying device (15) is arranged above the second base (2), a limiting device (22) is arranged on the material conveying device (15), a sixth base (39) is arranged below the fifth base (13), a shaping device is arranged below the sixth base (39), and a pre-shaping device is arranged on the right side of the second base (2);
the feeding device (15) comprises a belt wheel (17), the belt wheel (17) is externally connected with a control motor, a transmission belt (18) is arranged on the belt wheel (17), a first connecting block (19) is arranged on the transmission belt (18), the first connecting block (19) is hinged to the transmission belt (18), the feeding device (15) comprises a guide sliding chute (16), a second connecting block (20) is arranged in the guide sliding chute (16), one end of the second connecting block (20) is connected with the guide sliding chute (16) in a sliding mode, a first support (21) is arranged between the first connecting block (19) and the second connecting block (20), the first support (21) is fixed to the first connecting block (19) through a pin shaft, and the first support (21) is fixed to the second connecting block (20) through a pin shaft;
the limiting device (22) comprises a box body (41), the box body (41) is detachably connected with the first support (21), a box cover (42) is arranged above the box body (41), the box cover (42) is detachably connected with the box body (41), a third positioning bolt (43) is arranged at the center of the box body (41) and the box cover (42), the third positioning bolt (43) is rotatably connected with a bottom plate of the box body (41), a round table (44) is arranged on the third positioning bolt (43), the round table (44) is in threaded connection with the third positioning bolt (43), and the round table (44) is in sliding connection with the box body (41); a second sliding block (45) is arranged on the side wall of the box body (41), the second sliding block (45) is in sliding connection with the box body (41), a top plate (46) is arranged on the second sliding block (45), and the top plate (46) is fixedly connected with the second sliding block (45);
the sixth base (39) is fixedly connected with the fifth base (13), worm gear teeth are formed in the circumference of the sixth base (39), a worm (38) is arranged on the left side of the sixth base (39), the worm (38) is meshed with the sixth base (39), and a second motor (40) is arranged at one end of the worm (38).
2. The motor stator coil shaper according to claim 1, wherein the first telescopic rod (3) is fixedly connected with the first base (1), and the second base (2) is fixedly connected with the first telescopic rod (3); the first supporting column (4) is fixedly connected with the first base (1), and the second base (2) is slidably connected with the first supporting column (4); the top end of the first supporting column (4) is provided with a threaded rod (6), and the third base (5) is detachably connected to the threaded rod (6) through a fixing bolt (7); the limiting seat (8) and the third base (5) are of an integrated structure.
3. The motor stator coil shaper according to claim 2, wherein a first positioning bolt (9) is arranged inside the limiting seat (8), the first positioning bolt (9) is in threaded connection with the limiting seat (8), a hand wheel (10) is arranged at the top end of the first positioning bolt (9), and the hand wheel (10) and the first positioning bolt (9) are of an integral structure; fourth base (11) with be equipped with spring (14) between fifth base (13), spring (14) with fixed connection between fourth base (11), spring (14) with fixed connection between fifth base (13), fourth base (11) top center is equipped with and presss from both sides tight seat (12), press from both sides tight seat (12) with first positioning bolt (9) bottom can be dismantled and be connected.
4. The motor stator coil shaping machine according to any one of claims 1 to 3, wherein the shaping device comprises a second side seat (31), the second side seat (31) is fixedly connected with the sixth base (39), a second telescopic rod (32) is arranged on the second side seat (31), the second telescopic rod (32) is fixedly connected with the second side seat (31), and a first clamping plate (33) is arranged at one end of the second telescopic rod (32) away from the second side seat (31); sixth base (39) below center is equipped with first motor (37), first motor (37) both sides are equipped with second positioning bolt (36), two rotation between second positioning bolt (36) is different, threaded connection has first slider (35) on second positioning bolt (36), the one end that first motor (37) were kept away from in first slider (35) is equipped with second splint (34).
5. The motor stator coil shaping machine according to claim 4, wherein the pre-shaping device comprises a second supporting column (23), the second supporting column (23) is fixedly connected with the second base (2), a first side seat (24) is arranged above the second supporting column (23), the first side seat (24) is fixedly connected with the second supporting column (23), a first transmission rod (25) is rotatably connected to the first side seat (24), a first gear is arranged at the bottom end of the first transmission rod (25), the first gear is meshed with the first gear, a second transmission rod (27) is arranged at the top end of the first transmission rod (25), the second transmission rod (27) is hinged to the first transmission rod (25), a second gear (28) is arranged at the bottom end of the second transmission rod (27), a transmission seat (29) is hinged to the second gear (28), a second support (30) is arranged below the transmission seat (29), and a shaping device is arranged below the second support (30); a handle (26) is arranged above the first transmission rod (25) on the right side, and the handle (26) and the first transmission rod (25) on the right side are of an integrated structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011588859.0A CN112737231B (en) | 2020-12-29 | 2020-12-29 | Motor stator coil shaping machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011588859.0A CN112737231B (en) | 2020-12-29 | 2020-12-29 | Motor stator coil shaping machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112737231A CN112737231A (en) | 2021-04-30 |
| CN112737231B true CN112737231B (en) | 2022-10-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011588859.0A Active CN112737231B (en) | 2020-12-29 | 2020-12-29 | Motor stator coil shaping machine |
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| Country | Link |
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| CN (1) | CN112737231B (en) |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202268785U (en) * | 2011-09-22 | 2012-06-06 | 罗世明 | Motor stator coil shaper |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5749772B2 (en) * | 2013-09-18 | 2015-07-15 | 本田技研工業株式会社 | Insertion method and insertion device |
| CN209001761U (en) * | 2018-11-21 | 2019-06-18 | 天津市西青区华兴电机制造有限公司 | One kind assembling shaping tooling for stator |
| CN110138151B (en) * | 2019-05-21 | 2020-08-11 | 浙江方远四福机电有限公司 | Motor stator shaping system and using method thereof |
| CN210093068U (en) * | 2019-07-22 | 2020-02-18 | 日照港股份有限公司第一港务分公司 | Simple expansion device for motor coil |
| CN210958078U (en) * | 2019-12-13 | 2020-07-07 | 无锡职业技术学院 | Generator stator trimmer |
| CN111740552A (en) * | 2020-07-15 | 2020-10-02 | 江苏本格自动化科技有限公司 | Pre-shaping equipment |
-
2020
- 2020-12-29 CN CN202011588859.0A patent/CN112737231B/en active Active
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202268785U (en) * | 2011-09-22 | 2012-06-06 | 罗世明 | Motor stator coil shaper |
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| CN112737231A (en) | 2021-04-30 |
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