CN205123511U - Complete servo wiring machine - Google Patents
Complete servo wiring machine Download PDFInfo
- Publication number
- CN205123511U CN205123511U CN201520776069.3U CN201520776069U CN205123511U CN 205123511 U CN205123511 U CN 205123511U CN 201520776069 U CN201520776069 U CN 201520776069U CN 205123511 U CN205123511 U CN 205123511U
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- fixed
- crochet hook
- pulley
- ball screw
- sprocket
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Abstract
The utility model discloses a complete servo wiring machine, include: frame, crochet hook mechanism, nozzle mechanism and stator indexing means, the frame includes the base and fixes the stand on the base, is fixed with the frame board on the stand, crochet hook mechanism, nozzle mechanism and stator indexing means fix on the frame board, the corresponding crochet hook establishment of institution of stator indexing means, nozzle mechanism sets up in stator indexing means, being fixed with elevator motor, lift slide and ball screw seat on the base, being equipped with ball screw in the ball screw seat, the last cover of ball screw has the ball screw nut, the last initiative synchronous pulley that is fixed with of elevator motor, the ball screw lower extreme is fixed with driven synchronous pulley, and initiative synchronous pulley passes through synchronous belt drive with driven synchronous pulley, the last lift slider that is equipped with of lift slide, the lift slider is connected fixedly with ball screw nut. In this way, the utility model discloses can accomplish stator coil's automation and bind, be applicable to the stator of multiple model.
Description
Technical field
The utility model relates to binding stator windings field, particularly relates to a kind of full servo wire binding machine.
Background technology
In motor stator production process, need wire to be coiled into coil, then coil is embedded in stator, coil is now more mixed and disorderly, need to carry out wiring operation to the coil be exposed at outside stator, usually adopt wire binding machine processing to the binding operation of coil, traditional wire binding machine operational paradigm is low, noise and vibration is large, working (machining) efficiency is low, and for the stator of different model, the calibration speed of crochet hook binding speed and stator all needs to reset, existing bind hider setting steps is complicated, not easy to operate.
Utility model content
The technical problem that the utility model mainly solves is to provide a kind of full servo wire binding machine, and can complete the automatic binding of stator coil, be applicable to the stator of Multiple Type, debug easy, easily operate, wiring efficiency is high.
For solving the problems of the technologies described above, the technical scheme that the utility model adopts is: provide a kind of full servo wire binding machine, comprising: frame, latch needle mechanism, nozzle mechanism and stator indexing means; Described frame comprises base and is fixed on the column on base, and column is fixed with frame plate; Described latch needle mechanism, nozzle mechanism and stator indexing means are fixed on frame plate, and the corresponding latch needle mechanism of stator indexing means is arranged, and described nozzle mechanism is arranged in stator indexing means; Described base is fixed with lifting motor, lifting sliding rail and ball wire pole socket, is provided with ball screw in ball wire pole socket, on ball screw, cover has ball screw nut; Described lifting motor is fixed with active synchronization belt wheel, ball screw lower end is fixed with driven synchronous pulley, and active synchronization belt wheel and driven synchronous pulley pass through toothed belt transmission; Described lifting sliding rail is provided with lifting slider, and lifting slider and ball screw nut are connected and fixed; Be fixed with main drive motor below described frame plate, main drive motor is provided with drive sprocket; Described frame plate is provided with the axis of guide, pulley spindle, camshaft and tightener sprocket seat, and tightener sprocket seat is provided with tightener sprocket, is fixed with proximity switch mounting panel under tightener sprocket seat, and proximity switch mounting panel is distributed with some proximity switches; The described axis of guide, pulley spindle, camshaft are all arranged on frame plate by bearing; On the described axis of guide, the position of corresponding drive sprocket is provided with jockey sprocket, and the position of the corresponding proximity switch in axis of guide lower end is fixed with some sensor blocks; The position of the corresponding jockey sprocket in described pulley spindle lower end is fixed with pulley sprocket wheel, and pulley spindle upper end is fixed with pulley; On described camshaft, the position of corresponding tightener sprocket is fixed with cam sprocket wheel, and camshaft lower end is fixed with cam; Roller chain drives is passed through between described drive sprocket, jockey sprocket, pulley sprocket wheel, tightener sprocket, cam sprocket wheel; Described latch needle mechanism links with described lifting slider and pulley respectively; Described nozzle mechanism respectively with described lifting slider and cam linkage.
Preferably, described latch needle mechanism comprises crochet hook, crochet hook rotating shaft, crochet hook servomotor, bearing, swing arm, cross sliding clock, horizontal slide rail, horizontal slide rail fixed block, vertical slipper, vertical slide rail and vertical links; Described bearing, horizontal slide rail fixed block and vertical slide rail are fixed on frame plate; Described vertical slipper is enclosed within vertical slide rail, is connected between vertical slipper with described lifting slider by described vertical links; Described horizontal slide rail is fixed on horizontal slide rail fixed block, and cross sliding clock is enclosed within horizontal slide rail, and described swing arm one end and cross sliding clock are connected and fixed, and the swing arm other end is fastened on described face of pulley near pulley edge place; Described crochet hook is fixed on crochet hook rotating shaft front end, described crochet hook rotating shaft leading portion, interlude and back segment is all fixed with fixed cover, the fixed cover of crochet hook rotating shaft leading portion is fixed with lifting fixed block, the fixed cover of crochet hook rotating shaft back segment is fixed with crochet hook synchronous pulley; On the fixed cover of described crochet hook rotating shaft back segment, cover has rotary fixing base, and rotary fixing base is rotating to be arranged on described bearing; Described crochet hook servomotor is fixed on rotary fixing base, and crochet hook servomotor and described crochet hook synchronous pulley pass through toothed belt transmission; Described vertical slipper and described lifting fixed block are connected and fixed; Described cross sliding clock is fixed with clamping bar, clamping bar is fixed with crochet hook fixture block, the fixed cover of described crochet hook rotating shaft interlude is fastened on crochet hook fixture block.
Preferably, described stator indexing means comprises index dial, dividing spindle, calibration servomotor, dividing gear and stator fixed station; On described calibration servomotor fixing machine frame plate, dividing gear is fixed on calibration servomotor; Described dividing spindle is hollow structure, and dividing spindle is fixed on frame plate by bearing; Described index dial is fixed on dividing spindle, index dial is distributed with calibration tooth, calibration tooth and described dividing gear meshing; Described stator fixed station is fixed on index dial.
Preferably, described nozzle mechanism comprises jet stem, seesaw, driving lever and double threaded screw; Described jet stem is located in described dividing spindle; Described jet stem interlude is fixed with driving lever adapter sleeve, and jet stem bottom is fixed with seesaw adapter sleeve; Described seesaw one end is rotating to be fastened on seesaw adapter sleeve, and the other end is fixed on described column, is connected between described seesaw with described lifting slider by double threaded screw; Described driving lever one end is fastened on driving lever adapter sleeve, and the driving lever other end is fixed in described cam face.
The beneficial effects of the utility model are: the utility model can complete the automatic binding of stator coil, are applicable to the stator of Multiple Type, debug easy, easily operate.
Accompanying drawing explanation
Fig. 1 is the main TV structure schematic diagram of a kind of full servo wire binding machine one of the utility model preferred embodiment;
In accompanying drawing, the mark of each parts is as follows: 1, base; 2, column; 3, frame plate; 4, lifting motor; 5, lifting sliding rail; 6, ball screw; 7, ball screw nut; 8, lifting slider; 9, main drive motor; 10, drive sprocket; 11, the axis of guide; 12, tightener sprocket seat; 13, tightener sprocket; 14, jockey sprocket; 15, pulley; 16, cam; 17, crochet hook; 18, crochet hook rotating shaft; 19, crochet hook servomotor; 20, bearing; 21, cross sliding clock; 22, vertical links; 23, index dial; 24, stator fixed station; 25, jet stem; 26, seesaw; 27, driving lever; 28, double threaded screw.
Embodiment
Below in conjunction with accompanying drawing, preferred embodiment of the present utility model is described in detail, to make advantage of the present utility model and feature can be easier to be readily appreciated by one skilled in the art, thus more explicit defining is made to protection range of the present utility model.
Refer to Fig. 1, the utility model embodiment comprises:
A kind of full servo wire binding machine, comprising: frame, latch needle mechanism, nozzle mechanism and stator indexing means; The column 2 that described frame comprises base 1 and is fixed on base 1, column 2 is fixed with frame plate 3; Described latch needle mechanism, nozzle mechanism and stator indexing means are fixed on frame plate 3, and the corresponding latch needle mechanism of stator indexing means is arranged, and described nozzle mechanism is arranged in stator indexing means; Described base 1 is fixed with lifting motor 4, lifting sliding rail 5 and ball wire pole socket, is provided with ball screw 6 in ball wire pole socket, on ball screw 6, cover has ball screw nut 7; Described lifting motor 4 is fixed with active synchronization belt wheel, and ball screw 6 lower end is fixed with driven synchronous pulley, and active synchronization belt wheel and driven synchronous pulley pass through toothed belt transmission; Described lifting sliding rail 5 is provided with lifting slider 8, lifting slider 8 and ball screw nut 7 are connected and fixed, lifting motor 4 drives ball screw 6 to rotate, thus drives ball screw nut 7 to move up and down on ball screw 6, and ball screw nut 7 drives lifting slider 8 to move up and down; Be fixed with main drive motor 9 below described frame plate 3, main drive motor 9 is provided with drive sprocket 10; Described frame plate 3 is provided with the axis of guide 11, pulley spindle, camshaft and tightener sprocket seat 12, and tightener sprocket seat 12 is provided with tightener sprocket 13, and tightener sprocket seat is fixed with proximity switch mounting panel 12 times, and proximity switch mounting panel is distributed with some proximity switches; The described axis of guide 11, pulley spindle, camshaft are all arranged on frame plate 3 by bearing; On the described axis of guide 11, the position of corresponding drive sprocket 10 is provided with jockey sprocket 14, and the position of the corresponding proximity switch in the axis of guide 11 lower end is fixed with some sensor blocks; The position of the corresponding jockey sprocket 14 in described pulley spindle lower end is fixed with pulley sprocket wheel, and pulley spindle upper end is fixed with pulley 15; On described camshaft, the position of corresponding tightener sprocket 13 is fixed with cam sprocket wheel, and camshaft lower end is fixed with cam 16; Described drive sprocket 10 drives jockey sprocket 14, pulley sprocket wheel, tightener sprocket 13, cam sprocket rotation by roller chain, thus band movable pulley 15 and cam 16 rotate.
Described latch needle mechanism comprises crochet hook 17, crochet hook rotating shaft 18, crochet hook servomotor 19, bearing 20, swing arm, cross sliding clock 21, horizontal slide rail, horizontal slide rail fixed block, vertical slipper, vertical slide rail and vertical links 22; Described bearing 20, horizontal slide rail fixed block and vertical slide rail are fixed on frame plate 3; Described vertical slipper is enclosed within vertical slide rail, is connected between vertical slipper with described lifting slider 8 by described vertical links 22; Described horizontal slide rail is fixed on horizontal slide rail fixed block, and cross sliding clock 21 is enclosed within horizontal slide rail, and described swing arm one end and cross sliding clock 21 are connected and fixed, and the swing arm other end is fastened on described pulley 15 end face near pulley 15 edge; Described crochet hook 17 is fixed on crochet hook rotating shaft 18 front end, described crochet hook rotating shaft 18 leading portion, interlude and back segment are all fixed with fixed cover, the fixed cover of crochet hook rotating shaft 18 leading portion is fixed with lifting fixed block, the fixed cover of crochet hook rotating shaft 18 back segment is fixed with crochet hook synchronous pulley; On the fixed cover of described crochet hook rotating shaft 18 back segment, cover has rotary fixing base, and rotary fixing base is rotating to be arranged on described bearing 20; Described crochet hook servomotor 19 is fixed on rotary fixing base, and crochet hook servomotor 19 and described crochet hook synchronous pulley pass through toothed belt transmission; Described vertical slipper and described lifting fixed block are connected and fixed; Described cross sliding clock 21 is fixed with clamping bar, clamping bar is fixed with crochet hook fixture block, the fixed cover of described crochet hook rotating shaft 18 interlude is fastened on crochet hook fixture block; Crochet hook servomotor 19 controls rotating around axis direction of crochet hook 17, and pulley 15 drives swing arm to do eccentric motion, and it is movable on horizontal slide rail that swing arm hauls cross sliding clock 21, thus drives crochet hook 17 to move forward and backward; Lifting slider 8 drives vertical slipper to move up and down in vertical slide rail by vertical links 22, thus drives crochet hook 17 to swing up and down.Described stator indexing means comprises index dial 23, dividing spindle, calibration servomotor, dividing gear and stator fixed station 24; On described calibration servomotor fixing machine frame plate 3, dividing gear is fixed on calibration servomotor; Described dividing spindle is hollow structure, and dividing spindle is fixed on frame plate 3 by bearing; Described index dial 23 is fixed on dividing spindle, index dial 23 is distributed with calibration tooth, calibration tooth and described dividing gear meshing; Described stator fixed station 24 is fixed on index dial 23, and calibration servomotor drives stator fixed station 24 to rotate.Described nozzle mechanism comprises jet stem 25, seesaw 26, driving lever 27 and double threaded screw 28; Described jet stem 25 is located in described dividing spindle; Described jet stem 25 interlude is fixed with driving lever adapter sleeve, and jet stem 25 bottom is fixed with seesaw adapter sleeve; Described seesaw 26 one end is rotating to be fastened on seesaw adapter sleeve, and the other end is fixed on described column 2, is connected between described seesaw 26 with described lifting slider 8 by double threaded screw 28; Described driving lever 27 one end is fastened on driving lever adapter sleeve, and driving lever 27 other end is fixed on described cam 16 end face.
In the utility model, lifting motor 4 drives ball screw 6 to rotate, thus drive ball screw nut 7 to move up and down on ball screw 6, ball screw nut 7 drives lifting slider 8 to move up and down, lifting slider 8 drives vertical slipper to move up and down in vertical slide rail by vertical links 22, thus drive crochet hook 17 to swing up and down, lifting slider 8 drives seesaw 26 to do action of rising and falling up and down by double threaded screw 28, thus drive the knee-action of jet stem 25, for the stator of different model, only need to regulate each impulse stroke of lifting motor 4 and speed just can the amplitude that moves up and down of Control Nozzle bar 25 and crochet hook 17 and speed, described drive sprocket 10 drives jockey sprocket 14 by roller chain, pulley sprocket wheel, tightener sprocket 13, cam sprocket rotation, thus band movable pulley 15 and cam 16 rotate, pulley 15 drives swing arm to do eccentric motion, it is movable on horizontal slide rail that swing arm hauls cross sliding clock 21, thus drive crochet hook 17 to move forward and backward, cam 16 drives the regular rotation of jet stem 25 by driving lever 27, only need regulate the power of main drive motor 9, the position of swing arm on pulley 15 and the position of driving lever 27 on cam 16, just the control that crochet hook 17 moves forward and backward speed and displacement can be realized, and the control to jet stem 25 amplitude of fluctuation and swing speed, crochet hook servomotor 19 control crochet hook 17 around the axis direction anglec of rotation and rotary speed.The utility model can complete the automatic binding of stator coil, is applicable to the stator of Multiple Type, debugs easy, easily operates, and wiring efficiency is high.
The foregoing is only embodiment of the present utility model; not thereby the scope of the claims of the present utility model is limited; every equivalent structure utilizing the utility model specification and accompanying drawing content to do; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present utility model.
Claims (4)
1. a full servo wire binding machine, is characterized in that, comprising: frame, latch needle mechanism, nozzle mechanism and stator indexing means; Described frame comprises base and is fixed on the column on base, and column is fixed with frame plate; Described latch needle mechanism, nozzle mechanism and stator indexing means are fixed on frame plate, and the corresponding latch needle mechanism of stator indexing means is arranged, and described nozzle mechanism is arranged in stator indexing means; Described base is fixed with lifting motor, lifting sliding rail and ball wire pole socket, is provided with ball screw in ball wire pole socket, on ball screw, cover has ball screw nut; Described lifting motor is fixed with active synchronization belt wheel, ball screw lower end is fixed with driven synchronous pulley, and active synchronization belt wheel and driven synchronous pulley pass through toothed belt transmission; Described lifting sliding rail is provided with lifting slider, and lifting slider and ball screw nut are connected and fixed; Be fixed with main drive motor below described frame plate, main drive motor is provided with drive sprocket; Described frame plate is provided with the axis of guide, pulley spindle, camshaft and tightener sprocket seat, and tightener sprocket seat is provided with tightener sprocket, is fixed with proximity switch mounting panel under tightener sprocket seat, and proximity switch mounting panel is distributed with some proximity switches; The described axis of guide, pulley spindle, camshaft are all arranged on frame plate by bearing; On the described axis of guide, the position of corresponding drive sprocket is provided with jockey sprocket, and the position of the corresponding proximity switch in axis of guide lower end is fixed with some sensor blocks; The position of the corresponding jockey sprocket in described pulley spindle lower end is fixed with pulley sprocket wheel, and pulley spindle upper end is fixed with pulley; On described camshaft, the position of corresponding tightener sprocket is fixed with cam sprocket wheel, and camshaft lower end is fixed with cam; Roller chain drives is passed through between described drive sprocket, jockey sprocket, pulley sprocket wheel, tightener sprocket, cam sprocket wheel; Described latch needle mechanism links with described lifting slider and pulley respectively; Described nozzle mechanism respectively with described lifting slider and cam linkage.
2. the full servo wire binding machine of one according to claim 1, is characterized in that: described latch needle mechanism comprises crochet hook, crochet hook rotating shaft, crochet hook servomotor, bearing, swing arm, cross sliding clock, horizontal slide rail, horizontal slide rail fixed block, vertical slipper, vertical slide rail and vertical links; Described bearing, horizontal slide rail fixed block and vertical slide rail are fixed on frame plate; Described vertical slipper is enclosed within vertical slide rail, is connected between vertical slipper with described lifting slider by described vertical links; Described horizontal slide rail is fixed on horizontal slide rail fixed block, and cross sliding clock is enclosed within horizontal slide rail, and described swing arm one end and cross sliding clock are connected and fixed, and the swing arm other end is fastened on described face of pulley near pulley edge place; Described crochet hook is fixed on crochet hook rotating shaft front end, described crochet hook rotating shaft leading portion, interlude and back segment is all fixed with fixed cover, the fixed cover of crochet hook rotating shaft leading portion is fixed with lifting fixed block, the fixed cover of crochet hook rotating shaft back segment is fixed with crochet hook synchronous pulley; On the fixed cover of described crochet hook rotating shaft back segment, cover has rotary fixing base, and rotary fixing base is rotating to be arranged on described bearing; Described crochet hook servomotor is fixed on rotary fixing base, and crochet hook servomotor and described crochet hook synchronous pulley pass through toothed belt transmission; Described vertical slipper and described lifting fixed block are connected and fixed; Described cross sliding clock is fixed with clamping bar, clamping bar is fixed with crochet hook fixture block, the fixed cover of described crochet hook rotating shaft interlude is fastened on crochet hook fixture block.
3. the full servo wire binding machine of one according to claim 2, is characterized in that: described stator indexing means comprises index dial, dividing spindle, calibration servomotor, dividing gear and stator fixed station; On described calibration servomotor fixing machine frame plate, dividing gear is fixed on calibration servomotor; Described dividing spindle is hollow structure, and dividing spindle is fixed on frame plate by bearing; Described index dial is fixed on dividing spindle, index dial is distributed with calibration tooth, calibration tooth and described dividing gear meshing; Described stator fixed station is fixed on index dial.
4. the full servo wire binding machine of one according to claim 3, is characterized in that: described nozzle mechanism comprises jet stem, seesaw, driving lever and double threaded screw; Described jet stem is located in described dividing spindle; Described jet stem interlude is fixed with driving lever adapter sleeve, and jet stem bottom is fixed with seesaw adapter sleeve; Described seesaw one end is rotating to be fastened on seesaw adapter sleeve, and the other end is fixed on described column, is connected between described seesaw with described lifting slider by double threaded screw; Described driving lever one end is fastened on driving lever adapter sleeve, and the driving lever other end is fixed in described cam face.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520776069.3U CN205123511U (en) | 2015-10-08 | 2015-10-08 | Complete servo wiring machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520776069.3U CN205123511U (en) | 2015-10-08 | 2015-10-08 | Complete servo wiring machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205123511U true CN205123511U (en) | 2016-03-30 |
Family
ID=55579083
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520776069.3U Expired - Fee Related CN205123511U (en) | 2015-10-08 | 2015-10-08 | Complete servo wiring machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205123511U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105262284A (en) * | 2015-10-08 | 2016-01-20 | 苏州市圣玛特电机设备制造有限公司 | Full-server wiring machine |
| CN110138160A (en) * | 2019-04-30 | 2019-08-16 | 佛山市顺德区三本机电设备有限公司 | A kind of motor stator wiring machine |
| CN110535308A (en) * | 2019-07-15 | 2019-12-03 | 安徽省合肥汽车锻件有限责任公司 | A kind of coil fixed station being broken for can avoid wiring in wire binding machine |
-
2015
- 2015-10-08 CN CN201520776069.3U patent/CN205123511U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105262284A (en) * | 2015-10-08 | 2016-01-20 | 苏州市圣玛特电机设备制造有限公司 | Full-server wiring machine |
| CN105262284B (en) * | 2015-10-08 | 2017-11-21 | 苏州市圣玛特电机设备制造有限公司 | A kind of full servo wire binding machine |
| CN110138160A (en) * | 2019-04-30 | 2019-08-16 | 佛山市顺德区三本机电设备有限公司 | A kind of motor stator wiring machine |
| CN110535308A (en) * | 2019-07-15 | 2019-12-03 | 安徽省合肥汽车锻件有限责任公司 | A kind of coil fixed station being broken for can avoid wiring in wire binding machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160330 Termination date: 20161008 |