CN102518449A - Tunnel boring machine (TBM) synchronous lining trolley for overlaying inner cambered surface inverted-arch precast block tunnel and hole - Google Patents
Tunnel boring machine (TBM) synchronous lining trolley for overlaying inner cambered surface inverted-arch precast block tunnel and hole Download PDFInfo
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- CN102518449A CN102518449A CN2011103977541A CN201110397754A CN102518449A CN 102518449 A CN102518449 A CN 102518449A CN 2011103977541 A CN2011103977541 A CN 2011103977541A CN 201110397754 A CN201110397754 A CN 201110397754A CN 102518449 A CN102518449 A CN 102518449A
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- inverted arch
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Abstract
The invention discloses a tunnel boring machine (TBM) synchronous lining trolley for overlaying an inner cambered surface inverted-arch precast block tunnel and hole. A rack is divided into an upper rack and a lower rack, wherein the middle of the upper rack is provided with a vent hose pile casing; the lower rack is travelled on two outer-side steel rails overlaid on an inner cambered surface inverted-arch precast block; a rail transportation train travelling space is reserved in the middle of the lower rack; a rail transportation train travels on two inner-side steel rails overlaid on the inner cambered surface inverted-arch precast block; one side of the lower rack is provided with a continuous belt conveyor bearing platform; an oil cylinder is arranged between the upper rack and the lower rack; a template assembly is longitudinally formed by connecting eight groups of templates; each group comprises a side mould and a top mould on the circumstance direction; the top mould and the upper rack are rigidly connected; and an oil cylinder is arranged between the lower rack and the side mould. According to the TBM synchronous lining trolley for overlaying the inner cambered surface inverted-arch precast block tunnel and hole, open-type TBM tunnelling and secondary lining can be synchronously constructed, so that the comprehensive cavitation speed of a long and large tunnel (hole) can be greatly improved, the days for construction are saved, the safety of the tunnel (hole) in the construction period is enhanced, and the construction cost is greatly lowered.
Description
Technical field:
The present invention relates to a kind of tunnel of growing up, hole construction equipment, particularly a kind of tunnel, hole are adopted open type TBM construction, are executed the synchronization lining chassis of doing the lining cutting of secondary form concrete when laying intrados inverted arch prefabricated section synchronously.
Background technology:
It is rational structure that part tunnel (hole) adopts circular cross section, and the advantage of TBM method construction can be given full play in the tunnel of growing up (hole), moreover the difficulty that some engineering adopts drill bursting construction greatly even can't realize.When open type TBM construction is adopted in the tunnel of growing up (hole),, can adopt intrados inverted arch prefabricated section in order to make full use of the space of having excavated; Adopt TBM synchronization lining technology, obtain comprehensive preferably cavitation progress, but must be according to the chassis of project condition design special.
Summary of the invention:
The object of the invention just is to provide a kind of laying intrados inverted arch prefabricated section tunnel TBM synchronization lining chassis, and this chassis can solve tunnel, the synchronization lining problem when open type TBM driving, laying intrados inverted arch prefabricated section are adopted in the hole.
As above design; Technical scheme of the present invention is: a kind of laying intrados inverted arch prefabricated section tunnel, hole TBM synchronization lining chassis; It is characterized in that: stand is divided into top stand and bottom stand; The vent hose casing is set in the middle of the stand of top, and bottom stand traveling is reserved rail transport train passage space in the middle of the stand of bottom on two outside rail that are laid on the intrados inverted arch prefabricated section; The traveling of rail transport train is on two inboard rail that are laid on the intrados inverted arch prefabricated section, and stand one side in bottom is provided with continuous belt machine cushion cap; Between top stand and the bottom stand oil cylinder is housed;
The template assembly is vertically connected to form by 8 groups of templates, and every group is made up of side form and backform at circumferencial direction, and side form is connected with articulated structure with backform; Backform and top stand are rigidly connected, and the oil cylinder that can make the side form upset is set between bottom stand and the side form, install and fix leading screw on the oil cylinder.
Above-mentioned template assembly is vertically connected to form with bolt by 8 groups of templates, and every group of longitudinal length is 2m, and every group is made up of 2 side forms and 1 whole backform at circumferencial direction.
Above-mentioned backform both sides are provided with distributing anti-floating mechanism respectively.
The gauge of above-mentioned two inboard rail is 90cm.
On the above-mentioned continuous belt machine cushion cap roller rack is installed, carrying roller is installed on the roller rack, and the continuous belt machine is installed on the carrying roller.
Through bolt the yielding rubber piece is housed between above-mentioned continuous belt machine cushion cap and the roller rack.
Between the rectangle longeron of above-mentioned continuous belt machine and the carrying roller additional beam is housed.
The present invention has following advantage and good effect:
1, the synchronization lining that tunnel (hole) open type TBM driving, continuous belt machine slag tap, lay under the intrados inverted arch prefabricated section condition of having realized growing up is constructed.
2, in the synchronization lining work progress, the continuous belt machine is slagged tap, the major diameter flexible pipe ventilates, the rail transportation runs without interruption, and the TBM tunneling construction is unaffected.
No matter which kind of duty 3 synchronization lining chassis are in, it is all uninterrupted that TBM tunnels required water and electricity supply.
4, adapt to laying intrados inverted arch prefabricated section in the hole, make full use of and excavate headroom.
5, improve comprehensive cavitation speed, practice thrift construction period and construction cost greatly.
Description of drawings:
Fig. 1 is synchronization lining chassis cross-sectional configuration figure.
Fig. 2 is a synchronization lining chassis lateral view.
Fig. 3 is the A portion enlarged drawing of Fig. 2.
Fig. 4 is a synchronization lining chassis continuous belt machine suspended deck structure sketch map.
1. intrados inverted arch prefabricated sections among the figure, 2. inboard rail, 3. outside rail, 4. excavation outline line, 5. two lining concrete, 6. two lining outline lines; 7. bottom stand, 8. side form, 9. continuous belt machine cushion cap, 10. continuous belt machine, the articulated structure between 11. side forms and the backform, 12. top stand jackscrew; 13. anti-floating mechanism, 14. backforms, 15. top stands, 16. vent hose casings, 17. major diameter vent hoses, 18. side form leading screws 1; 19. top stand oil cylinder, 20. side form leading screws, 2,21. side form oil cylinders, 22. side form oil cylinders, 3,23. chassis running mechanisms, 24. concrete dispensers; 25. the template assembly, 26. continuous belt machine rectangle longerons, 27. additional beams, 28. cushion cap carrying rollers, 29. roller racks; 30. bolt, 31. yielding rubber pieces, 32. bolts, 33. upper nut, 34. lower nuts.
The specific embodiment:
1, like Fig. 1, Fig. 2, bottom stand (7) and top stand (15) are formed the stand assembly of synchronization lining chassis jointly, are the skeletons of chassis, in order to mounting template and other parts and equipment, and reserve requisite space.
2, bottom stand (7) traveling is on two outside rail (3) that are laid on the intrados inverted arch prefabricated section (1).For digging diameter is the tunnel (hole) of 8.0m, and rail center to center distance is 302cm, and along with the increase of interior profile (6) behind digging diameter and the secondary lining, rail center to center distance can correspondingly increase; Along with reducing of interior profile (6) behind digging diameter and the secondary lining, rail center to center distance can slightly reduce.
Rail is set on the inverted arch prefabricated section (1) chain-wales is installed,, perhaps reserve the interface that the steel work bearing is installed in order to chassis traveling rail (3) to be installed.Because train passage needs, do not allow to go up the laying steel sleeper in order to chassis traveling rail (3) to be installed at inverted arch prefabricated section (1).
3, reserve rail transport train passage space in the middle of the bottom stand (7), the traveling of rail transport train on the two inboard rail (2) that are laid on the intrados inverted arch prefabricated section (1), gauge 90cm.Be not less than the tunnel of growing up (hole) of 7.0m for two lining back internal diameters, the transport train gauge is of a size of 240 * 280cm (wide * height), and it is 260 * 330cm (wide * height) that the bottom stand is reserved passage space for it; Arrange and correspondingly to adjust according to different sections.
For making things convenient for rail (2) to install, rail need be set on inverted arch prefabricated section (1) chain-wales is installed, perhaps reserve the mounting interface of rail bearing.
4, stand (7) one sides in bottom are provided with continuous belt machine cushion cap (9), for continuous belt machine (10) through the chassis headspace and provide support.
5, in the middle of the top stand (15) vent hose casing (16) is set, space and the reliably protecting that passes through chassis is provided for major diameter vent hose (17).Two lining outline line (6) diameters are not less than under the 7.0m condition, and the maximum gauge that vent hose (17) allows is 2.2m, keeps certain clearance between casing (16) and the vent hose (17).If two lining outline line (6) diameters increase, then vent hose (17) also can correspondingly increase with the diameter of casing (16), otherwise can suitably reduce.
6, side form (8) is connected with articulated structure (11) with backform (14), forms template assembly (25) jointly.The template assembly is vertically connected to form with bolt by 8 groups of templates, and every group of longitudinal length is 2m, and every group is made up of 2 side forms (8) and 1 whole backform (14) at circumferencial direction.
7, backform (14) is realized being rigidly connected with bolt connecting mode with top stand (15), can improve the rigidity and the intensity of backform greatly, avoids distortion, and reduces the part operation that formwork erection is received mould, simple operation.
8, between top stand (15) and the bottom stand (7) oil cylinder (19) is set, with backform elevating function in realization formwork erection, the receipts mold process, and has cancelled structures such as backform oil cylinder and leading screw, reduce job step, it is more convenient to operate.During formwork erection, after oil cylinder gave rise to the precalculated position with backform, fixing with jackscrew (12) immediately, oil cylinder (19) no longer carried; At first remove whole jackscrew (12) during form removal, reduce the backform position with oil cylinder (19) afterwards.
9, between bottom stand (7) and the side form (8) oil cylinder (21) is set, makes the side form upset, realize formwork erection and receive mould.Oil cylinder (21) outwards overturns side form (8) after precalculated position and meticulous adjustment, with the fixing side form and the loading transfer that produces in the concreting process arrived stand of leading screw (18,20,22); When receiving mould, at first remove whole leading screws (18,20,22), oil cylinder (21) drives inwardly upset of side form (8), side form (8) disengaging two lining concrete (5), and backform (14) drives the common decline of side form (8) with top stand (15) afterwards, and backform breaks away from two lining concrete (5).
After receiving mold process and receiving the mould end, side form (8) is not is not all occupied the train passage space.
10, backform (14) top and arranged on left and right sides is provided with distributing anti-floating mechanism (13) respectively, and backform (14) is made up of 8 templates altogether, and every template rear and front end is provided with 2 anti-floating push rods respectively, and whole synchronization lining chassis is provided with 32 anti-floating push rods altogether.
11, chassis is equipped with concrete dispenser (24) and pipe distribution system, avoids carrier pipe move left and right in the concreting process and influences train passage.
12, like Fig. 3, continuous belt machine (10) is seated on the cushion cap (9), and carrying roller (28) is installed between the two, to reduce continuous belt machine (10) and the synchronization lining chassis resistance in the process that relatively moves.
Because continuous belt machine (10) reasons in structure, boss is arranged at rectangle longeron (26) bottom, and the motion of influence on carrying roller (28) therefore designs the additional beam (27) of a cover, eliminates the boss influence, guarantees that the contact surface between rectangle longeron (26) and the carrying roller (28) is the plane.
Carrying roller (28) length allows the continuous belt machine to take place laterally to move with respect to cushion cap greater than the width of rectangle longeron (26) and additional beam (27).
Carrying roller (28) is installed on the support (29), is provided with yielding rubber piece (31) between roller rack (29) and the cushion cap (9), avoids the vibration in continuous belt machine (10) running that cast-in-place concrete structure is had a negative impact.
Can adjust the upright position of continuous belt machine (10) on cushion cap (9) through adjustment nut (33,34).
The present invention is applicable to that minimum digging diameter is the tunnel of growing up (hole) that interior outline diameter is not less than 7.0m behind 8.0m, the secondary lining, and the inverted arch prefabricated section inner surface of being laid is a cambered surface.If digging diameter is bigger, then the chassis structure design is then convenient, and compliance is stronger; Be applicable to the tunnel (hole) that digging diameter reduces and ventilation length is short simultaneously.
Claims (7)
1. lay intrados inverted arch prefabricated section tunnel, hole TBM synchronization lining chassis for one kind, it is characterized in that:
Stand is divided into top stand and bottom stand; The vent hose casing is set in the middle of the stand of top; Bottom stand traveling is on two outside rail that are laid on the intrados inverted arch prefabricated section; Reserve rail transport train passage space in the middle of the stand of bottom, the traveling of rail transport train is on two inboard rail that are laid on the intrados inverted arch prefabricated section, and stand one side in bottom is provided with continuous belt machine cushion cap; Between top stand and the bottom stand oil cylinder is housed; The template assembly is vertically connected to form by 8 groups of templates, and every group is made up of side form and backform at circumferencial direction, and side form is connected with articulated structure with backform; Backform and top stand are rigidly connected, and the oil cylinder that can make the side form upset is set between bottom stand and the side form, install and fix leading screw on the oil cylinder.
2. laying intrados inverted arch prefabricated section according to claim 1 tunnel, hole TBM synchronization lining chassis; It is characterized in that: above-mentioned template assembly is vertically connected to form with bolt by 8 groups of templates; Every group of longitudinal length is 2m, and every group is made up of 2 side forms and 1 whole backform at circumferencial direction.
3. laying intrados inverted arch prefabricated section according to claim 1 tunnel, hole TBM synchronization lining chassis, it is characterized in that: above-mentioned backform both sides are provided with distributing anti-floating mechanism respectively.
4. laying intrados inverted arch prefabricated section according to claim 1 tunnel, hole TBM synchronization lining chassis, it is characterized in that: the gauge of above-mentioned two inboard rail is 90cm.
5. laying intrados inverted arch prefabricated section according to claim 1 tunnel, hole TBM synchronization lining chassis, it is characterized in that: on the above-mentioned continuous belt machine cushion cap roller rack is installed, carrying roller is installed on the roller rack, and the continuous belt machine is installed on the carrying roller.
6. laying intrados inverted arch prefabricated section according to claim 1 tunnel, hole TBM synchronization lining chassis is characterized in that: through bolt the yielding rubber piece is housed between above-mentioned continuous belt machine cushion cap and the roller rack.
7. laying intrados inverted arch prefabricated section according to claim 1 tunnel, hole TBM synchronization lining chassis is characterized in that: between the rectangle longeron of above-mentioned continuous belt machine and the carrying roller additional beam is housed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103977541A CN102518449A (en) | 2011-12-05 | 2011-12-05 | Tunnel boring machine (TBM) synchronous lining trolley for overlaying inner cambered surface inverted-arch precast block tunnel and hole |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103977541A CN102518449A (en) | 2011-12-05 | 2011-12-05 | Tunnel boring machine (TBM) synchronous lining trolley for overlaying inner cambered surface inverted-arch precast block tunnel and hole |
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| CN102518449A true CN102518449A (en) | 2012-06-27 |
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| CN2011103977541A Pending CN102518449A (en) | 2011-12-05 | 2011-12-05 | Tunnel boring machine (TBM) synchronous lining trolley for overlaying inner cambered surface inverted-arch precast block tunnel and hole |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103899335A (en) * | 2014-04-15 | 2014-07-02 | 中铁隧道集团有限公司 | Inverted arch lining trolley, synchronous tunnel operating system and inverted arch synchronous lining method |
| CN108843342A (en) * | 2018-08-15 | 2018-11-20 | 中铁第勘察设计院集团有限公司 | Realize the assembled preliminary bracing structure of tunnel quick closure |
| CN109519199A (en) * | 2018-12-12 | 2019-03-26 | 中铁十四局集团有限公司 | A kind of duct pieces of shield tunnel support trolley |
| CN112065492A (en) * | 2020-09-21 | 2020-12-11 | 中铁十八局集团有限公司 | Synchronous operation rack for tunnel excavation construction and synchronous construction method |
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|---|---|---|---|---|
| JPH0742480A (en) * | 1993-07-28 | 1995-02-10 | Nippon Kensetsu Kikaika Kyokai | Concrete placing method for prelining |
| CN201546735U (en) * | 2009-11-12 | 2010-08-11 | 中铁十八局集团有限公司 | Lining trolley of synchronous construction with TBM advancing under condition of continuous belt conveyer mucking |
| CN102061926A (en) * | 2009-11-11 | 2011-05-18 | 中铁十八局集团有限公司 | TBM tunneling and secondary lining synchronous construction method at mucking of continuous belt conveyor and trolley |
| CN202417521U (en) * | 2011-12-05 | 2012-09-05 | 中铁十八局集团有限公司 | TBM (tunnel boring machine) synchronization lining trolley for paving intrados inverted arch precast blocks in tunnel and hole |
-
2011
- 2011-12-05 CN CN2011103977541A patent/CN102518449A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0742480A (en) * | 1993-07-28 | 1995-02-10 | Nippon Kensetsu Kikaika Kyokai | Concrete placing method for prelining |
| CN102061926A (en) * | 2009-11-11 | 2011-05-18 | 中铁十八局集团有限公司 | TBM tunneling and secondary lining synchronous construction method at mucking of continuous belt conveyor and trolley |
| CN201546735U (en) * | 2009-11-12 | 2010-08-11 | 中铁十八局集团有限公司 | Lining trolley of synchronous construction with TBM advancing under condition of continuous belt conveyer mucking |
| CN202417521U (en) * | 2011-12-05 | 2012-09-05 | 中铁十八局集团有限公司 | TBM (tunnel boring machine) synchronization lining trolley for paving intrados inverted arch precast blocks in tunnel and hole |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103899335A (en) * | 2014-04-15 | 2014-07-02 | 中铁隧道集团有限公司 | Inverted arch lining trolley, synchronous tunnel operating system and inverted arch synchronous lining method |
| CN108843342A (en) * | 2018-08-15 | 2018-11-20 | 中铁第勘察设计院集团有限公司 | Realize the assembled preliminary bracing structure of tunnel quick closure |
| CN109519199A (en) * | 2018-12-12 | 2019-03-26 | 中铁十四局集团有限公司 | A kind of duct pieces of shield tunnel support trolley |
| CN112065492A (en) * | 2020-09-21 | 2020-12-11 | 中铁十八局集团有限公司 | Synchronous operation rack for tunnel excavation construction and synchronous construction method |
| CN112065492B (en) * | 2020-09-21 | 2022-07-19 | 中铁十八局集团有限公司 | Synchronous operation rack for tunnel excavation construction and synchronous construction method |
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Application publication date: 20120627 |