CN102505312A - Weaving equipment and weaving method of knitted rope fabrics with changeable surface - Google Patents

Weaving equipment and weaving method of knitted rope fabrics with changeable surface Download PDF

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Publication number
CN102505312A
CN102505312A CN2011103409238A CN201110340923A CN102505312A CN 102505312 A CN102505312 A CN 102505312A CN 2011103409238 A CN2011103409238 A CN 2011103409238A CN 201110340923 A CN201110340923 A CN 201110340923A CN 102505312 A CN102505312 A CN 102505312A
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knitting
circle ring
small
small circle
sleeve
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CN102505312B (en
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郑国烟
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Dongguan Bai Hong Industrial Co Ltd
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Dongguan Bai Hong Industrial Co Ltd
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  • Knitting Machines (AREA)

Abstract

The invention relates to weaving equipment of knitted rope fabrics with the changeable weaving surface. The weaving equipment comprises yarns, a yard guide device, a large circular ring sleeve, a small circular ring sleeve, a large crank connecting rod mechanism, a small crank connecting rod mechanism, a large circular ring support rod, a small circular ring support rod, a large circular ring, a small circular ring, slide seats, a yarn guide hole, a knitting needle, a coiling device and the like, wherein the large circular ring sleeve and the smaller circular ring sleeve can rotate on the respective slide seats, and when the crank connecting rod mechanisms drive the circular ring sleeves to swing, and the large circular ring sleeve and the small circular ring sleeve drive the respective circular ring support rods and the circular rings to swing; and the swinging directions of the large circular ring and the small circular ring are opposite. The weaving equipment has the advantages that the reciprocating oscillation yarn conveying and the knitting weaving are combined, the defects of single rope fabric shape and fixed and unchanged yarn conveying of the traditional weaving machine are overcome, and the weaving speed is improved by 5 to 6 times. The coil inclination degree of the knitted rope fabrics is changeable, because the yarns in the knitted rope fabrics are mutually sheathed in series, the dimension is stable during stretching, the shrinkage deformation rate is smaller than 1 percent, and the knitted rope fabrics can be widely used for fasteners for products such as shoes, clothes and the like.

Description

The braiding apparatus and the braid method of the transformable knitting rope fabric in a kind of surface
Technical field:
The present invention relates to the transformable knitting rope fabric in a kind of surface and the braiding apparatus and the braid method that are used to weave this knitting rope fabric.
Background technology:
The tradition braiding machine is as shown in Figure 1, mainly comprises rope 1a, rope withdrawing apparatus 2a, yarn 4a, yarn seat track 5a, yarn seat A and B.Pirn is placed on yarn seat A and the B, and yarn seat A and B drive through transmission system and rotate, and yarn seat A makes clockwise rotation along curve 1 '-31 '-29 '-27 '-25 '-23 '-21 '-19 '-17 '-15 '-13 '-11 '-9 '-7 '-5 '-3 '-1 ', and yarn seat B is rotated counterclockwise motion along curve 2 '-3 '-16 '-7 '-14 '-11 '-12 '-15 '-10 '-19 '-8 '-23 '-6 '-27 '-4 '-31 '-2 '; Yarn 4a is woven into rope 1a mutually at interwoven region 3a, through rope withdrawing apparatus 2a the finished product 1a that restricts is drawn, and makes when restricting with traditional braiding machine, and yarn seat A and the B running orbit girth on yarn seat track 5a is in the scope of 1-2m; Detouring needs the 1-2 time second week, and kernmantle kind fabric speed is slow, and production capacity is low; Cost is high, and with the rope of traditional braiding machine making, surface configuration is single; Permeability is poor, and lines is single, and is as shown in Figure 2; Because braid method is merely the braiding of left rotation and right rotation yarn crossovers and forms, so smooth surface, when the time as shoestring, clothing tying-up material; Frictional force is little, is prone to get loose, simultaneously; Because not string cover contact each other between the yarn receives easy deformation when stretching in the rope fabric, DIMENSIONAL STABILITY is little.
Summary of the invention:
One of the object of the invention provides a kind of braiding apparatus that is used to weave the transformable knitting rope fabric in surface.
Two of the object of the invention provides the braid method of the transformable knitting rope fabric in a kind of surface.
Three of the object of the invention provides the transformable knitting rope fabric in a kind of surface.
The braiding apparatus that is used to weave the transformable knitting rope fabric in surface of the present invention comprises yarn 1 and yarn 15; Thread-carrier 2 and thread-carrier 14, small circle ring sleeve 3, small crank linkage 4, upper saddle 5, lower slider 7, machine deck 6, big crank linkage 8, small circle ring support bar 9, large circle support bar 10, large circle 11, small circle ring 12, thread guide eyelet 13, large circle sleeve 16, knitting needle 17, syringe 18, batching apparatus 20, syringe cam system 21; Wherein said small circle ring sleeve 3 is installed in top machine deck 6 tops of braiding machine; Small circle ring sleeve 3 can rotate on upper saddle 5; Small circle ring sleeve 3 bottoms are equipped with two small circle ring support bars 9; Small circle ring 12 is installed in the bottom of small circle ring support bar 9, and the distance of two small circle ring support bars 9 is identical with the diameter of small circle ring 12, and the small circle ring diameter is 3-5cm; When small crank linkage 4 drove 3 swings of small circle ring sleeve, small circle ring sleeve 3 drove small circle ring support bar 9 and small circle ring 12 swings; Large circle sleeve 16 is installed in top machine deck 6 bottoms of braiding machine; Large circle sleeve 16 can rotate on lower slider 7, and the distance that large circle sleeve 16 bottoms are equipped with 10, two large circle support bars 10 of two large circle support bars is identical with the diameter of large circle 11; Be 5-10cm; Large circle 11 is installed in the bottom of large circle support bar 10, and when big crank linkage 8 drove 16 swings of large circle sleeve, large circle sleeve 16 drove large circle support bar 10 and large circle 11 swings; Large circle 11 is made reciprocally swinging with small circle ring 12 through transmission device drive separately, and the swaying direction of large circle 11 and small circle ring 12 is opposite, can do 30-180 degree reciprocally swinging; Yarn 1 passes thread-carrier 2 from the small circle ring sleeve 3 inner thread guide eyelets 13 that get on the small circle ring 12, is incorporated on the knitting needle 17 again; Yarn 15 pass thread-carrier 14 directly the thread guide eyelet 13 from the large circle 11 be incorporated on the knitting needle 17; Knitting needle 17 is installed on the syringe 18; Be in vertical reciprocating motion by 21 drives of syringe cam system, the pressing degree of depth of syringe cam system 21 can require up-down adjustment in the 2-8mm scope, corresponding loop density excursion 80-50 coil/stringer according to loop density; Syringe 18 is fixed on the frame of small-bore knitting machine; Remain static, batching apparatus 20 is positioned at the bottom of syringe 18, by independently transmission device drive.
Small-bore knitting machine of the present invention is the commercially available prod, can be DH CKD06 type braiding machine.
Braid method with the transformable knitting rope fabric in surface of the present invention is following:
Step 1: yarn 1 passes thread-carrier 2 from the small circle ring sleeve 3 inner thread guide eyelets 13 that get on the small circle ring 12, is incorporated on the knitting needle 17 again; Yarn 15 pass thread-carrier 14 directly the thread guide eyelet 13 from the large circle 11 be incorporated on the knitting needle 17;
Step 2: large circle 11 is made reciprocally swinging with small circle ring 12 through transmission device drive separately, and the swaying direction of large circle 11 and small circle ring 12 is opposite, can do 30-180 degree reciprocally swinging; It is the thread guide eyelet 13 that yarn 1 passes through on the large circle 11 through thread guide eyelet on the small circle ring 12 on braiding machine top 13 and yarn 15; Be incorporated on the knitting needle 17 under the reciprocally swinging condition, pendulum angle is big, and the decorative pattern gradient is big; Pendulum angle is little, and the decorative pattern gradient is little;
Step 3: regulating winding density, variable density scope 50-80 coil/stringer, the knitting needle 17 that is inserted in then on the syringe 18 pumps, and yarns is become the transformable knitting rope 19 in surface;
Step 4: batching apparatus 20 will weave good rope and batch, thereby obtain the transformable knitting rope fabric in surface.
Use the braiding apparatus of the transformable knitting rope fabric in the present invention surface and the surperficial transformable knitting rope 19 of braid method preparation to be loop construction; Its coil decorative pattern becomes 30-60 degree inclination angle with the sideline of rope fabric, and loop density can change in 50-80 coil/stringer.
The braiding apparatus that is used to weave the transformable knitting rope fabric in surface of the present invention; Having overcome traditional braiding machine delivered yarn mode immobilizes; The direct knitted fabric density of yarn is immutable, the single defective of rope fabric face shape, and braiding speed has improved 4-5 doubly; The braid method of knitting rope fabric according to the invention is carried the reciprocally swinging yarn and the knitting needle braiding combines coil variably, adjustable density; Surperficial transformable knitting rope fabric with present device and method preparation; Compared with prior art, rope fabric lines is various, and surface configuration is changeable; Because yarn is gone here and there each other and is nested together in the knitting rope fabric; Receive dimensionally stable when stretching, the shrinking deformation rate can be extensively with product securing members such as footwear, clothings less than 1%.
Description of drawings:
Accompanying drawing 1 is traditional braiding machine (machine of galloping along on horseback) knitting mechanism
The rope that accompanying drawing 2 traditional braiding machines (machine of galloping along on horseback) are made
The knitting rope weaving textile of accompanying drawing 3 the present invention mechanism
The eyelet rope fabric of accompanying drawing 4 embodiment one decorative pattern gradient 30 degree
The fine and closely woven rope fabric of accompanying drawing 5 embodiment two decorative pattern gradients 60 degree
The intermediate density rope fabric of accompanying drawing 6 embodiment three decorative pattern gradients 45
Wherein, A and B are the yarn seat, and 1a is rope, and 2a is a rope withdrawing apparatus, and 3a is that yarn is woven into rope mutually, and 4a is a yarn; 5a is a yarn seat track, and 1 and 15 is yarn, and 2 and 14 is thread-carrier, and 3 is the small circle ring sleeve, and 4 is the small crank linkage; 5 is upper saddle, and 6 is machine deck, and 7 is lower slider, and 8 is the big crank linkage, and 9 is the small circle ring support bar; 10 is the large circle support bar, and 11 is large circle, and 12 is small circle ring, and 13 is thread guide eyelet, and 16 is the large circle sleeve; 17 is knitting needle, and 18 is syringe, and 19 is knitting rope fabric, and 21 is the syringe cam system, and 20 is batching apparatus.
The specific embodiment:
Embodiment one:
The braiding apparatus that present embodiment is described to be used to weave the transformable knitting rope fabric in surface comprises yarn 1 and yarn 15; Thread-carrier 2 and thread-carrier 14, small circle ring sleeve 3, small crank linkage 4, upper saddle 5, lower slider 7, machine deck 6, big crank linkage 8, small circle ring support bar 9, large circle support bar 10, large circle 11, small circle ring 12, thread guide eyelet 13, large circle sleeve 16, knitting needle 17, syringe 18, batching apparatus 20, syringe cam system 21; Described batching apparatus 20 is by independently transmission device drive, and is as shown in Figure 3.
The method of making knitting rope fabric with above-mentioned braiding apparatus is following:
Step 1: yarn 1 passes thread-carrier 2 from the small circle ring sleeve 3 inner thread guide eyelets 13 that get on the small circle ring 12, is incorporated on the knitting needle 17 again; Yarn 15 pass thread-carrier 14 directly the thread guide eyelet 13 from the large circle 11 be incorporated on the knitting needle 17; Large circle diameter 5cm, small circle ring diameter 3cm;
Step 2: large circle 11 is made reciprocally swinging with small circle ring 12 through transmission device drive separately, and the swaying direction of large circle 11 and small circle ring 12 is opposite, all does 180 degree reciprocally swingings, and pendulum angle is maximum, and decorative pattern becomes 60 degree inclinations angle with the sideline of rope fabric;
Step 3: the coil/stringer of regulating winding density to 80, the knitting needle 17 that is inserted in then on the syringe 18 pumps, and yarns is become knitting rope 19, and is as shown in Figure 5;
Step 4: batching apparatus 20 will weave good rope and batch.
Embodiment two:
The method of making knitting rope fabric with the described braiding apparatus that is used to weave the transformable knitting rope fabric in surface of embodiment one is following:
Step 1: yarn 1 passes thread-carrier 2 from the small circle ring sleeve 3 inner thread guide eyelets 13 that get on the small circle ring 12, is incorporated on the knitting needle 17 again; Yarn 15 pass thread-carrier 14 directly the thread guide eyelet 13 from the large circle 11 be incorporated on the knitting needle 17; Large circle diameter 5cm, small circle ring diameter 3cm;
Step 2: large circle 11 is made reciprocally swinging with small circle ring 12 through transmission device drive separately, and the swaying direction of large circle 11 and small circle ring 12 is opposite, all does 30 degree reciprocally swingings, and pendulum angle is minimum, and decorative pattern becomes 30 degree inclinations angle with the sideline of rope fabric;
Step 3: the coil/stringer of regulating winding density to 50, the knitting needle 17 that is inserted in then on the syringe 18 pumps, and yarns is become knitting rope 19, and is as shown in Figure 4;
Step 4: batching apparatus 20 will weave good rope and batch.
Embodiment three:
The method of making the knitting rope fabric of present embodiment with the described braiding apparatus that is used to weave the transformable knitting rope fabric in surface of embodiment one is following:
Step 1: yarn 1 passes thread-carrier 2 from the small circle ring sleeve 3 inner thread guide eyelets 13 that get on the small circle ring 12, is incorporated on the knitting needle 17 again; Yarn 15 pass thread-carrier 14 directly the thread guide eyelet 13 from the large circle 11 be incorporated on the knitting needle 17; Large circle diameter 5cm, small circle ring diameter 3cm;
Step 2: large circle 11 is made reciprocally swinging with small circle ring 12 through transmission device drive separately, and the swaying direction of large circle 11 and small circle ring 12 is opposite, all does 105 degree reciprocally swingings, and pendulum angle is moderate, and decorative pattern becomes 45 degree inclinations angle with the sideline of rope fabric;
Step 3: the coil/stringer of regulating winding density to 65, the knitting needle 17 that is inserted in then on the syringe 18 pumps, and yarns is become knitting rope 19, and is as shown in Figure 6;
Step 4: batching apparatus 20 will weave good rope and batch.

Claims (10)

1. the braiding apparatus of the transformable knitting rope fabric in surface; Comprise yarn (1) and yarn (15); Thread-carrier (2) and thread-carrier (14), small circle ring sleeve (3), small crank linkage (4), upper saddle (5), lower slider (7), machine deck (6), big crank linkage (8), small circle ring support bar (9), large circle support bar (10), large circle (11), small circle ring (12), thread guide eyelet (13), large circle sleeve (16), knitting needle (17), syringe (18), rope fabric (19); Batching apparatus (20), syringe cam system (21) is characterized in that described small circle ring sleeve (3) is installed in top machine deck (6) top of braiding machine; Small circle ring sleeve (3) bottom is equipped with two small circle ring support bars (9); Small circle ring (12) is installed in the bottom of two small circle ring support bars (9); When small crank linkage (4) drove small circle ring sleeve (3) swing, small circle ring sleeve (3) drove small circle ring support bar (9) and small circle ring (12) swing; Large circle sleeve (16) is installed in top machine deck (6) bottom of braiding machine; Large circle sleeve (16) bottom is equipped with two large circle support bars (10); Large circle (11) is installed in the bottom of large circle support bar (10); When big crank linkage (8) drove large circle sleeve (16) swing, large circle sleeve (16) drove large circle support bar (10) and large circle (11) swing; Yarn (1) passes thread-carrier (2) from the inner thread guide eyelet (13) that gets on the small circle ring (12) of small circle ring sleeve (3), is incorporated on the knitting needle (17) again; Yarn (15) pass thread-carrier (14) directly the thread guide eyelet (13) from the large circle (11) be incorporated on the knitting needle (17); Knitting needle (17) is installed on the syringe (18); Syringe (18) rotation; Triangle on the syringe cam system (21) drives knitting needle (17) and is in vertical reciprocating motion, and syringe (18) is fixed on the frame of knitting machine, and batching apparatus (20) is positioned at the bottom of syringe (18).
2. the braiding apparatus of the transformable knitting rope fabric in surface as claimed in claim 1 is characterized in that described small circle ring sleeve (3) can be in upward rotation of upper saddle (5), and large circle sleeve (16) can be gone up rotation at lower slider (7).
3. the braiding apparatus of the transformable knitting rope fabric in surface as claimed in claim 1; The distance that it is characterized in that described two small circle ring support bars (9) is identical with the diameter of small circle ring (12), and the distance of two large circle support bars (10) is identical with the diameter of large circle (11).
4. the braiding apparatus of the transformable knitting rope fabric in surface as claimed in claim 1, the diameter that it is characterized in that described small circle ring (12) is 3-5cm, the diameter of large circle (11) is 5-10cm.
5. the braiding apparatus of the transformable knitting rope fabric in surface as claimed in claim 1, the pressing degree of depth that it is characterized in that described syringe cam system (21) is 2-8mm.
6. the braid method of the transformable knitting rope weaving textile equipment in surface as claimed in claim 1 comprises the steps:
1. yarn (1) passes thread-carrier (2) from the inner thread guide eyelet (13) that gets on the small circle ring (12) of small circle ring sleeve (3), is incorporated on the knitting needle (17) again; Yarn (15) pass thread-carrier (14) directly the thread guide eyelet (13) from the large circle (11) be incorporated on the knitting needle (17);
2. large circle (11) and small circle ring (12) are made reciprocally swinging through transmission device drive separately, and the swaying direction of large circle (11) and small circle ring (12) is opposite;
3. regulating winding density, the knitting needle (17) on the syringe (18) pumps then, and yarns is become knitting rope (19);
4. batching apparatus (20) will weave good rope and batch.
7. the braid method of the transformable knitting rope fabric in surface as claimed in claim 1 is characterized in that described large circle (11) and small circle ring (12) can do 30-180 degree reciprocally swinging.
8. like the knitting rope fabric of the transformable knitting rope weaving textile method preparation in the said surface of claim 6, it is characterized in that described knitting rope fabric is a loop construction.
9. like the knitting rope fabric of the transformable knitting rope weaving textile method preparation in the said surface of claim 8, the loop density that it is characterized in that said rope fabric is 50-80 coil/stringer.
10. like the knitting rope fabric of the braid method of the transformable knitting rope weaving textile equipment in the said surface of claim 8 preparation, it is characterized in that the coil decorative pattern becomes 30-60 degree inclination angle with the sideline of the fabric of restricting.
CN201110340923.8A 2011-11-02 2011-11-02 Weaving equipment and weaving method of knitted rope fabrics with changeable surface Active CN102505312B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106264783A (en) * 2016-08-31 2017-01-04 桐庐洲济医疗器械有限公司 Tendon braiding device is transplanted in ligament reconstructive set
CN109790659A (en) * 2016-10-13 2019-05-21 Jvc控股有限公司 For manufacturing the machine of the upper of a shoe of shoes and the upper of a shoe of shoes
CN110629391A (en) * 2019-04-26 2019-12-31 戴恒 Needle machine for producing knitted tubes and method for producing knitted tubes
CN112226879A (en) * 2020-09-30 2021-01-15 龙泉服饰(南通)有限公司 Manufacturing process of woven fabric

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5432339U (en) * 1977-08-08 1979-03-02
SU825720A1 (en) * 1979-07-24 1981-04-30 Vnii Textil Galanterey Promy Knitted braid and machine for making same
CN1039633A (en) * 1988-07-09 1990-02-14 泽本产业株式会社 The manufacturing installation of knitted fabric coating line
SU1551758A1 (en) * 1988-02-15 1990-03-23 Киевский технологический институт легкой промышленности Braided cord and machine for making same
JPH11279902A (en) * 1998-03-24 1999-10-12 Shuji Hattori Apparatus for producing decorative lily yarn and production
CN201485586U (en) * 2009-07-16 2010-05-26 中材科技股份有限公司 Device for manufacturing whole multilayer fabric

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5432339U (en) * 1977-08-08 1979-03-02
SU825720A1 (en) * 1979-07-24 1981-04-30 Vnii Textil Galanterey Promy Knitted braid and machine for making same
SU1551758A1 (en) * 1988-02-15 1990-03-23 Киевский технологический институт легкой промышленности Braided cord and machine for making same
CN1039633A (en) * 1988-07-09 1990-02-14 泽本产业株式会社 The manufacturing installation of knitted fabric coating line
JPH11279902A (en) * 1998-03-24 1999-10-12 Shuji Hattori Apparatus for producing decorative lily yarn and production
CN201485586U (en) * 2009-07-16 2010-05-26 中材科技股份有限公司 Device for manufacturing whole multilayer fabric

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106264783A (en) * 2016-08-31 2017-01-04 桐庐洲济医疗器械有限公司 Tendon braiding device is transplanted in ligament reconstructive set
CN106264783B (en) * 2016-08-31 2017-10-31 桐庐洲济医疗器械有限公司 Ligament reconstructive set transplanting tendon braiding device
CN109790659A (en) * 2016-10-13 2019-05-21 Jvc控股有限公司 For manufacturing the machine of the upper of a shoe of shoes and the upper of a shoe of shoes
CN109790659B (en) * 2016-10-13 2021-06-08 Jvc控股有限公司 Machine for manufacturing an upper for a shoe and upper for a shoe
CN110629391A (en) * 2019-04-26 2019-12-31 戴恒 Needle machine for producing knitted tubes and method for producing knitted tubes
WO2020216344A1 (en) * 2019-04-26 2020-10-29 戴恒 Thread feeding unit for needle passing machine for producing knitted tubes, and needle passing machine
CN110629391B (en) * 2019-04-26 2023-12-05 浙江海伦园艺股份有限公司 Needle-punching machine for producing knitted tube and production method of knitted tube
CN112226879A (en) * 2020-09-30 2021-01-15 龙泉服饰(南通)有限公司 Manufacturing process of woven fabric

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