CN102493052B - Technique for spinning blended yarns containing ultralow-ratio antistatic conductive polyester fibers - Google Patents
Technique for spinning blended yarns containing ultralow-ratio antistatic conductive polyester fibers Download PDFInfo
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Abstract
A technique for spinning blended yarns containing ultralow-ratio antistatic conductive polyester fibers belongs to the technical field of textile industry and includes blowing, carding, drawing, rough spinning, fine spinning and spooling procedures. The antistatic conductive polyester fibers are made into card slivers by the blowing, carding and drawing procedures, and each antistatic conductive polyester cotton roll is quantitated into 400-420g/m. In the carding procedure, the card silvers are mixed with pure cotton which is subjected to blowing, blended yarn card slivers containing conductive polyester fibers are spun, the blended yarns containing ultralow-ratio antistatic conductive polyester fibers are produced by double drawing procedures, the rough spinning procedure, the fine spinning procedure and the spooling procedure, and the mass of the antistatic conductive polyester fibers account for 0.5-1.0% of total mass. By using the technique, the problems that the cotton spinning flow is short, semi-finished products are high in quantification, and blended yarns with an ultralow ratio are hard to spin are solved, the blended yarns containing 1% ultralow-ratio antistatic conductive polyester fibers are produced, the requirement of customers on quality is met, and cost is reduced and economic benefit is created for enterprises.
Description
Technical field
The invention belongs to caused by spinning industrial production technical field, be specifically related to a kind of technique for spinning blended yarns containing ultralow-ratio antistatic conductive polyester fibers.
Background technology
Existing cotton spinning, its technological process is short, semi-products are quantitatively large, in cotton spinning yarn, add ultralow-ratio antistatic conductive polyester fibers, and difficulty is higher, because antistatic conductive polyester fibers price, when addition is large, cost is high; When addition is few, even not, affect quality.Can only be to add while producing on a small quantity now, make sample, produce in enormous quantities, difficulty is high, particularly be difficult to spin the blended yarn of the ultralow-ratio antistatic conductive polyester fibers content of antistatic conductive polyester fibers content below 1%, the yarn qualities that the blended yarn containing antistatic conductive polyester fibers obtaining prepares is poor, and cost is high, has reduced the economic benefit of enterprise.
Summary of the invention
For the above-mentioned problems in the prior art, the object of the present invention is to provide that a kind of preparation technology is simple, cost is low, the good in economic efficiency technique for spinning blended yarns containing ultralow-ratio antistatic conductive polyester fibers.
The described technique for spinning blended yarns containing ultralow-ratio antistatic conductive polyester fibers, comprise blowing, comb and parallel cotton fibers prior to spinning, drafting, rove, spun yarn and winding procedure, antistatic conductive polyester fibers described in it is characterized in that is made the qualified quantitative carded sliver through cotton cleaning process, 400-420 gram/meter of described antistatic conductive terylene cotton rolling quantity, in carding step, utilization actively feeds form to cotton flat curtain the cotton textiles after the antistatic conductive polyester fibers carded sliver and blowing is fed to carding machine by quantitative ratio again, be spun into the blending carded sliver containing conductive dacron fibre, Zai Jing bis-road draftings, rove, spun yarn, winding procedure, produce the blended yarn containing ultralow-ratio antistatic conductive polyester fibers, described antistatic conductive polyester fibers quality accounts for the 0.5-1.0% of antistatic conductive polyester fibers and textile gross mass.
The described technique for spinning blended yarns containing ultralow-ratio antistatic conductive polyester fibers, it is characterized in that described antistatic conductive polyester fibers 0.5 centimetre, griping cotton machine hired roughneck blade indentation rib used in cotton cleaning process, hired roughneck's lifting adopts variable frequency control, dolly running efficiency is controlled at more than 90%, mixed cotton slitter space to cotton curtain and even cotton curtain to be adjusted to 23-26 millimeter, the first Beater Speed 520-560 rev/min, the second Beater Speed 820-860 rev/min; Opener spaces and is enlarged to 18-22 millimeter, Beater Speed 340-380 rev/min to cotton roller; The comprehensive Beater Speed 740-780 rev/min of lapper, the second compacting roller installs electric-heating-wire-heating additional, be conducive to producing wound laps, pull out rod, debatching, 400-420 gram/meter of antistatic conductive terylene cotton rolling quantity, above-mentioned parameter preferred value be mixed cotton slitter to 25 millimeters of the adjustment of spacing of cotton curtain and even cotton curtain, the first 540 revs/min of Beater Speed, the second 840 revs/min of Beater Speed; Opener spaces and is enlarged to 20 millimeters to cotton roller, 360 revs/min of Beater Speed; 760 revs/min of the comprehensive Beater Speed of lapper, 410 grams/meter of antistatic conductive terylene cotton rolling quantities.
The described technique for spinning blended yarns containing ultralow-ratio antistatic conductive polyester fibers, it is characterized in that described carding step medium speed is respectively: cylinder 270-290 rev/min, licker-in 610-630 rev/min, doffer 15-18 rev/min, cover plate single start worm transmission speed 8-10 cm per minute, 200 millimeters of little bottom drains of chord length for licker-in precarding board, stop white, cover plate and Cylinder Carding space and are respectively 0.3, 0.27, 0.25, 0.25, 0.3 millimeter, the quantitative 21-22 of shaping gram/5 meters, above-mentioned parameter is preferably 280 revs/min, cylinder, 620 revs/min of licker-ins, 16 revs/min of doffers, cover plate single start worm transmission speed 9 cm per minute, 200 millimeters of little bottom drains of chord length for licker-in precarding board.
The described technique for spinning blended yarns containing ultralow-ratio antistatic conductive polyester fibers, is characterized in that described overhead active type feed type drawing frame for mixing in doubling step, adopts along draft process fortifying fibre degree of stretching.
The described technique for spinning blended yarns containing ultralow-ratio antistatic conductive polyester fibers, is characterized in that described Roving Frames adopts quantitative 8 grams/10 meters, and twist factor is controlled at 119, increases the fineness of rove, reduces the generation of filoplume.
The described technique for spinning blended yarns containing ultralow-ratio antistatic conductive polyester fibers, is characterized in that described spun yarn adopts heavily pressurization, high draft technique, Xiao on configuration pressure bar, alloy steel collar, import mine-laying gram steel traveler, reduces the generation of filoplume, broken end, and described pressure is 190N.
The described technique for spinning blended yarns containing ultralow-ratio antistatic conductive polyester fibers, it is characterized in that described winding procedure adopts field, village 21C from winder, Wu Site Quantum 2 electronic yarn clearers, winding speed 1000-1200 rev/min, 1100 revs/min of favor speeds.
The described technique for spinning blended yarns containing ultralow-ratio antistatic conductive polyester fibers, is characterized in that it is 81 degree aluminium line with rubber rollers that described mixing in doubling step medium rubber roller adopts shore hardness, and surface applies the two group of RC coating, and drafting is 2 roads and closes.
The described technique for spinning blended yarns containing ultralow-ratio antistatic conductive polyester fibers, is characterized in that described rove roller Shao Shi 72 spends aluminium line with rubber roller, and surface applies the two group of RC coating.
The described technique for spinning blended yarns containing ultralow-ratio antistatic conductive polyester fibers, is characterized in that described winder electronic yarn clearer photo-electric type yarn cutting defect device.
By adopting above-mentioned technique, compared with prior art, beneficial effect of the present invention is as follows:
1) the present invention is by antistatic conductive polyester fibers is made to the qualified quantitative carded sliver through cotton cleaning process, in comb and parallel cotton fibers prior to spinning, this carded sliver mixed with textile, like this can well control ratio, and also antistatic conductive polyester fibers mixes with cotton textiles;
2) by adopting technique of the present invention, in conjunction with technological parameter of the present invention, can produce very easily containing 0.5-1% ultralow-ratio antistatic conductive polyester fibers blended yarn, both meet client's quality requirement, again for Reducing Cost in Enterprises has brought economic benefit;
3) blended yarn being obtained by technique of the present invention, yarn volume resistivity is 5.91 × 10
8Ω cm-6.03 × 10
8Ω cm, antistatic property is good, and quality is good, obtains liking of consumer.
The specific embodiment
Below in conjunction with embodiment, the invention will be further described:
Embodiment 1:
With the blending of 1:99 ratio, produce 18.2tex yarn with cotton type terylene base conductive fiber 3.3D × 38mm and 229A medium staple cotton.
(1): first conductive dacron fibre is wrapped with disc bale plucker heap on blowing, griping cotton machine hired roughneck blade stretches out rib-0.5 centimetre, hired roughneck's lifting adopts variable frequency control, dolly running efficiency is controlled at more than 90%, mixed cotton slitter hopper storage is controlled at 1/3rd of hopper volume, spaces to cotton curtain and even cotton curtain and is adjusted to 25 millimeters, the first 540 revs/min of Beater Speed, the second 840 revs/min of Beater Speed, improve shredding effect.Opener spaces and is enlarged to 20 millimeters to cotton roller, 360 revs/min of Beater Speed.760 revs/min of the comprehensive Beater Speed of lapper, the second compacting roller installs electric-heating-wire-heating additional, is conducive to producing wound laps, pulls out rod, debatching.410 grams every meter of conductive terylene cotton rolling quantity.
(2): comb and parallel cotton fibers prior to spinning, 280 revs/min, cylinder, 620 revs/min of licker-ins, 16 revs/min of doffers, cover plate single start worm transmission speed 9 cm per minute, 200 millimeters of little bottom drains of chord length for licker-in precarding board, stop white, cover plate and cylinder space and are adjusted into 0.3,0.27,0.25,0.25,0.3 millimeter, and quantitative 23.5 grams/5 meters of shaping, makes the conductive dacron fibre carded sliver.
(3): drafting, the conductive dacron fibre carded sliver adopts overhead active type feed type drawing frame, adopts along draft process 8 and close drafting multiple 7.833, back zone multiple 1.72, quantitative 24 grams/5 meters of shaping.
(4): the A002 type disc bale plucker of 229A medium staple cotton lap to adopt in cotton cleaning process, 870 revs/min of Beater Speed, griping cotton machine hired roughneck blade stretches out 0.5 centimetre, rib, hired roughneck's lifting adopts variable frequency control, 2.7 ms/min, A035 type mixed cotton slitter cotton transport curtain, the first 540 revs/min of hired roughnecks, the second 570 revs/min of hired roughnecks, 850 revs/min of porcupine hired roughnecks, 106 type openers are to 59 revs/min of cotton rollers, 520 revs/min of hired roughnecks, shake 54 ms/min of cotton machine brad curtains of 161 types, 1080 revs/min of the comprehensive hired roughnecks of 076 type lapper, 1200 revs/min of fan blades, 480 grams/meter of the cotton rolling quantities of making.
(5): carding machine adopts to cotton flat curtain and actively feeds form, coordinate the conductive dacron fibre carded sliver and lap together to feed carding machine, the feeding of the conductive dacron fibre carded sliver adopts photovoltaic automatic stop arrangement control.After combing, make the carded sliver containing conductive dacron fibre, 360 revs/min of breast swifts, 800 revs/min of licker-ins, 24 revs/min of doffers, 5.6 grams/meter of shaping weight, consider the linters rate of lap, feeding lap quantitatively and the quantitative of the conductive dacron fibre carded sliver make ratio.
(6): drafting, containing the carded sliver of 1% conductive dacron fibre, adopt overhead active type feed type drawing frame, adopt along draft process, fortifying fibre degree of stretching, reduces the generation of cotton knot.
(7: rove, Roving Frames adopts 10 meters 8 grams quantitatively, and twist factor is controlled at 119, increases the fineness of rove, reduces the generation of filoplume.
(8): spun yarn, adopt heavily pressurization, high draft technique, Xiao on configuration pressure bar, alloy steel collar, import mine-laying gram steel traveler, reduces the generation of filoplume, broken end.
(9): winder, adopt field, village 21C from winder, Wu Site Quantum 2 electronic yarn clearers, 1200 revs/min of winding speeds, obtain blended yarn.
Embodiment 2:
With the blending of 0.5:99.5 ratio, produce 27.8tex yarn with cotton type terylene base conductive fiber 3.3D × 38mm and 229A medium staple cotton.
(1): first conductive dacron fibre is wrapped with disc bale plucker heap on blowing, griping cotton machine hired roughneck blade stretches out rib-0.5 centimetre, hired roughneck's lifting adopts variable frequency control, dolly running efficiency is controlled at more than 90%, mixed cotton slitter hopper storage is controlled at 1/3rd of hopper volume, spaces to cotton curtain and even cotton curtain and is adjusted to 25 millimeters, the first 540 revs/min of Beater Speed, the second 840 revs/min of Beater Speed, improve shredding effect.Opener spaces and is enlarged to 20 millimeters to cotton roller, 360 revs/min of Beater Speed.760 revs/min of the comprehensive Beater Speed of lapper, the second compacting roller installs electric-heating-wire-heating additional, is conducive to producing wound laps, pulls out rod, debatching.410 grams every meter of conductive terylene cotton rolling quantity.
(2): comb and parallel cotton fibers prior to spinning, 280 revs/min, cylinder, 620 revs/min of licker-ins, 16 revs/min of doffers, cover plate single start worm transmission 9 cm per minute, 200 millimeters of little bottom drains of chord length for licker-in precarding board, stop white, cover plate and cylinder space and are adjusted into 0.3,0.27,0.25,0.25,0.3 millimeter.Quantitative 23.5 grams/5 meters of shaping, makes the conductive dacron fibre carded sliver.
(3): drafting, the conductive dacron fibre carded sliver adopts overhead active type feed type drawing frame, adopts along draft process 4 and close drafting multiple 6.96, back zone multiple 1.72, quantitative 13.5 grams/5 meters of shaping.
(4): the A002 type disc bale plucker of 229A medium staple cotton lap to adopt in cotton cleaning process, 870 revs/min of Beater Speed, griping cotton machine hired roughneck blade stretches out 0.5 centimetre, rib, hired roughneck's lifting adopts variable frequency control, 2.7 ms/min, A035 type mixed cotton slitter cotton transport curtain, the first 540 revs/min of hired roughnecks, the second 570 revs/min of hired roughnecks, 850 revs/min of porcupine hired roughnecks, 106 type openers are to 59 revs/min of cotton rollers, 520 revs/min of hired roughnecks, shake 54 ms/min of cotton machine brad curtains of 161 types, 1080 revs/min of the comprehensive hired roughnecks of 076 type lapper, 1200 revs/min of fan blades, 520 grams/meter of the cotton rolling quantities of making.
(5): carding machine adopts to cotton flat curtain and actively feeds form, coordinate the conductive dacron fibre carded sliver and lap together to feed carding machine, the feeding of the conductive dacron fibre carded sliver adopts photovoltaic automatic stop arrangement control.After combing, make the carded sliver containing conductive dacron fibre, 360 revs/min of breast swifts, 800 revs/min of licker-ins, 24 revs/min of doffers, 5.6 grams/meter of shaping weight, consider the linters rate of lap, feeding lap quantitatively and the quantitative of the conductive dacron fibre carded sliver make ratio.
(6): drafting, containing the carded sliver of 0.5% conductive dacron fibre, adopt overhead active type feed type drawing frame, adopt along draft process, fortifying fibre degree of stretching, reduces the generation of cotton knot.
(7): rove, Roving Frames adopts 10 meters 8 grams quantitatively, and twist factor is controlled at 119, increases the fineness of rove, reduces the generation of filoplume.
(8): spun yarn, adopt heavily pressurization, high draft technique, Xiao on configuration pressure bar, alloy steel collar, import mine-laying gram steel traveler, reduces the generation of filoplume, broken end.
(9): winder, adopts field, village 21C from winder, Wu Site Quantum 2 electronic yarn clearers, 1200 revs/min of winding speeds.
Adopt the 18.2tex yarn that contains 1% conductive dacron fibre of explained hereafter of the present invention and the 27.8tex yarn containing 0.5% conductive dacron fibre, and 100% textile fiber 18.2tex yarn and containing the 18.2tex yarn of 15% conductive dacron fibre, after the damping of each Qu25Ke thermostatic constant wet chamber, put into YG321 type and test than resistance meter, test result:
18.2tex yarn volume resistivity containing 1% conductive dacron fibre is 5.91 × 10
8Ω cm.
27.8tex yarn volume resistivity containing 0.5% conductive dacron fibre is 6.03 × 10
8Ω cm.
18.2tex yarn volume resistivity containing 100% textile fiber is 0.
18.2tex yarn volume resistivity containing 15% conductive dacron fibre is 5.51 × 10
8Ω cm.
From above test result, can draw, containing the blended yarn of 0.5%-1%-15% conductive dacron fibre, all there is close antistatic property, and common textile fiber be better than antistatic property.
Claims (7)
1. contain the technique for spinning blended yarns of ultralow-ratio antistatic conductive polyester fibers, comprise blowing, comb and parallel cotton fibers prior to spinning, drafting, rove, spun yarn and winding procedure, it is characterized in that described antistatic conductive polyester fibers is through blowing, comb and parallel cotton fibers prior to spinning, mixing in doubling step is made the qualified quantitative carded sliver, 400-420 gram/meter of antistatic conductive terylene cotton rolling quantity, in carding step, utilization actively feeds form to cotton flat curtain the textile lap after the antistatic conductive polyester fibers carded sliver and blowing is fed to carding machine by quantitative ratio again, be spun into the blending carded sliver containing conductive dacron fibre, Zai Jing bis-road draftings, rove, spun yarn, winding procedure, produce the blended yarn containing ultralow-ratio antistatic conductive polyester fibers, described antistatic conductive polyester fibers quality accounts for the 0.5-1.0% of antistatic conductive polyester fibers and textile gross mass, overhead active type feed type drawing frame for described mixing in doubling step, adopts along draft process fortifying fibre degree of stretching,
Described antistatic conductive polyester fibers 0.5 centimetre, griping cotton machine hired roughneck blade indentation rib used in cotton cleaning process, hired roughneck's lifting adopts variable frequency control, dolly running efficiency is controlled at more than 90%, mixed cotton slitter space to cotton curtain and even cotton curtain to be adjusted to 23-26 millimeter, the first Beater Speed 520-560 rev/min, the second Beater Speed 820-860 rev/min; Opener spaces and is enlarged to 18-22 millimeter, Beater Speed 340-380 rev/min to cotton roller; The comprehensive Beater Speed 740-780 rev/min of lapper, the second compacting roller installs electric-heating-wire-heating additional, is conducive to producing wound laps, pulls out rod, debatching;
Described is respectively the textile lap after the antistatic conductive polyester fibers carded sliver and blowing by the carding step medium speed of quantitative ratio feeding carding machine: cylinder 270-290 rev/min, licker-in 610-630 rev/min, doffer 15-18 rev/min, cover plate single start worm transmission speed 8-10 cm per minute, 200 millimeters of little bottom drains of chord length for licker-in precarding board, stop white, cover plate and Cylinder Carding space and are respectively 0.3,0.27,0.25,0.25,0.3 millimeter, the quantitative 21-22 of shaping gram/5 meters.
2. the technique for spinning blended yarns containing ultralow-ratio antistatic conductive polyester fibers according to claim 1, is characterized in that described Roving Frames adopts quantitative 8 grams/10 meters, and twist factor is controlled at 119, increases the fineness of rove, reduces the generation of filoplume.
3. the technique for spinning blended yarns containing ultralow-ratio antistatic conductive polyester fibers according to claim 1, it is characterized in that described spun yarn adopts heavily pressurization, high draft technique, Xiao on configuration pressure bar, alloy steel collar, import mine-laying gram steel traveler, reduce the generation of filoplume, broken end, described pressure is 190N.
4. the technique for spinning blended yarns containing ultralow-ratio antistatic conductive polyester fibers according to claim 1, is characterized in that described winding procedure adopts field, village 21C from winder, Wu Site Quantum 2 electronic yarn clearers, winding speed 1000-1200 rev/min.
5. the technique for spinning blended yarns containing ultralow-ratio antistatic conductive polyester fibers according to claim 1, it is characterized in that the described blending carded sliver containing conductive dacron fibre, it is 81 degree aluminium line with rubber rollers that mixing in doubling step medium rubber roller in Zai Jing bis-road draftings adopts shore hardness, surface applies the two group of RC coating, and drafting is 2 roads and closes.
6. the technique for spinning blended yarns containing ultralow-ratio antistatic conductive polyester fibers according to claim 1, is characterized in that described rove roller Shao Shi 72 spends aluminium line with rubber roller, and surface applies the two group of RC coating.
7. the technique for spinning blended yarns containing ultralow-ratio antistatic conductive polyester fibers according to claim 1, is characterized in that described winder electronic yarn clearer photo-electric type yarn cutting defect device.
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| JP5220220B1 (en) * | 2012-08-30 | 2013-06-26 | 有限会社佐藤化成工業所 | Method for producing polyester fiber sliver and cotton swab |
| CN103060984B (en) * | 2012-12-29 | 2015-07-22 | 浙江中鼎纺织有限公司 | Uniform blending method of low ratio flashing fibers and other fibers |
| CN104088049B (en) * | 2014-07-11 | 2016-06-15 | 江苏泰达纺织有限公司 | A kind of specific proportions colour-spun yarns production method |
| CN108708026B (en) * | 2018-05-09 | 2021-04-30 | 山东联润新材料科技有限公司 | Antibacterial yarn and spinning method thereof |
| CN113882050B (en) * | 2021-10-28 | 2022-10-18 | 浙江龙源纺织股份有限公司 | Production method of pure cotton high-quality combed yarn |
| CN114232177A (en) * | 2021-12-29 | 2022-03-25 | 南通芙蕾雅纺织品有限公司 | Preparation method of wear-resistant antistatic blended grey fabric |
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