CN102492165B - Anticorrosion sterilization method for konjak sponge - Google Patents
Anticorrosion sterilization method for konjak sponge Download PDFInfo
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- CN102492165B CN102492165B CN 201110367382 CN201110367382A CN102492165B CN 102492165 B CN102492165 B CN 102492165B CN 201110367382 CN201110367382 CN 201110367382 CN 201110367382 A CN201110367382 A CN 201110367382A CN 102492165 B CN102492165 B CN 102492165B
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Abstract
The invention relates to an anticorrosion sterilization method for a konjak sponge. The method comprises the following steps: 1, heating water to a boiling point, adding konjak dietary fiber powder and a natural bacteriostat to the boiling water, rapidly stirring to make the powder be expanded and sticky to obtain a gel solution, dissolving a gelling agent in a small amount of hot water, and adding the dissolved gels to the gel solution to obtain a mixture; 2, filling the mixture into a mold, allowing the mixture to stand, and steaming the mixture in a steam cabinet to mold a material blank; and 3, refrigerating the molded material blank at a low temperature, unfreezing and dehydrating. So the antiseptic sterilization of the konjak sponge is completed. According to the invention, the anticorrosion of the konjak sponge is finally realized by utilizing characteristics of film forming ability and gelling of the konjak dietary fiber powder through a production process control and embedding fixation technology.
Description
Technical field
The present invention relates to the antisepsis and sterilization method of a kind of konjaku sponge.
Background technology
Konjaku is an aroid, is the plant of the medicine-food two-purpose of China's folk tradition.Just on the books in ancient book such as " Bencao Tujing ", Compendium of Material Medica, konjaku is cold in nature, flavor is flat, goes into kiln and carves the detumescence detoxification, cures mainly diseases such as carbuncle sore, pyogenic infections, ruffian pestilence.Song " Kaibao Bencao) record: " the main carbuncle wind poison that swell is smashed to pieces with lye on the mill edema of the dorsum of the foot and is boiled into cake, and five hide and are in harmonious proportion to eating food, and the master quenches one's thirst." among the people konjaku also is used for the treatment of brain tumor, thyroid carcinoma, lymphosarcoma etc.Put down in writing according to (" Chinese medicine voluminous dictionary "): konjaku flavor warm in nature is hot, and for oral administration reducing phlegm looses long-pendingly, and the row stagnation resolvation is swollen, treatment productive cough, stagnant, malaria, through close, tumour, diabetes, glutted, diuresis and hair care can also be good for the stomach, disappear.But external application detoxify and promote the subsdence of swelling, treatment lymphoid tuberculosis, erysipelas, wound, burn and scald and snakebite etc.Modern age, China each place Chinese medicinal herbal and herbal medicine books were all taken in konjaku, and visible konjaku is the herbal medicine of China's folk tradition really.
Recent studies finds to contain in the konjaku mannosans (KGM) about 60%, this material has powerful bulging force and water-absorbent, the sticking toughness that surpasses any plant being arranged, can form a kind of ten minutes heavy-gravity colloidal sol after KGM is water-soluble, is the main component in the konjaku.
Present stage is that the method for raw material production konjak products mainly contains with the konjaku: by the saponification of Rhizoma amorphophalli powder and alkali, form konjak gel, make Rhizoma amorphophalli bean curd and konjak food, and carry out further lyophilization as raw material, form the goods of similar snow konjak, with this basis as the technical research of konjaku sponge.
Have at present adopt konjaku to add grain, the skin care plant is waited and prepares the konjaku sponge with skin-protecting function, but complicate fabrication process, cost are higher, and do not bring into play bathing and the massage functions that konjaku self just has.And prepare in the pure konjaku sponge, 1), the anticorrosion interpolation in process of production of konjaku sponge is with fixing the problem that mainly occurs about anticorrosion aspect has:, 2), the brown stain of not going mouldy in the life cycle, 3), do not use Chemical Preservative to use, and be to use natural antiseptic agent.
Summary of the invention
In view of the konjaku sponge is adopted the manufacturing of pure natural Konjak dietary fiber, this is very easy to bacteria infection and mildew product in production and use, and in order to have given full play to the function of Konjak dietary fiber self, cost is lower, and environmental protection suits large area to popularize.The invention provides the antisepsis and sterilization method of a kind of konjaku sponge, utilize the characteristic of the film-forming properties and the gelation of Konjak dietary fiber powder,, finally realize the anticorrosion of konjaku sponge by controlling of production process and embedding technique for fixing.
Above-mentioned purpose of the present invention is to realize by such technical scheme: the antisepsis and sterilization method of a kind of konjaku sponge may further comprise the steps:
Step 1: heat water to boiling point, make its sticky glue that obtains that expands, gelifying agent is opened with the small amount of thermal spray, add in the above-mentioned glue and prepare compound with stirring fast in Konjak dietary fiber powder and the natural bacteriostatic agent adding boiling water;
Step 2: with above-mentioned compound pack into leave standstill in the mould after, in steamer, steam the molding mass embryo;
Step 3: the molding mass embryo is freezing in low temperature, the dehydration of thawing then;
Finish the antisepsis and sterilization of konjaku sponge.
The weight part ratio of konjaku food fibre powder and natural bacteriostatic agent is in the described step 1: 40 ~ 60:0.8 ~ 2.
Described step 2 with compound pack into leave standstill 10～12 hours in the mould after, in 100～108 ℃ steamer, steam and be prepared into the moulding mixture embryo in 2.5～3 hours.
After evenly inserting out pore on the molding mass embryo in the described step 3, with its in low temperature freezing 2～3 days, the dehydration of thawing then.
Also have freezing step for the second time after described step 3 is finished: the molding mass embryo of the thawing dehydration after step 3 is finished obtained the konjaku sponge in freezing 4～5 days in low temperature.
The antisepsis and sterilization method of a kind of konjaku sponge of the present invention by high temperature steaming, makes the reaction of Konjak dietary fiber powder and gelifying agent form gel, utilizes network gel structure and the surface filming of konjaku cotton, and the preliminary embedding of natural bacteriostatic agent is fixed in the network structure.
By cryogenic freezing, make the moisture in the product form ice crystal rapidly, internal networking structure is fine and close compact more, further the fixedly natural bacteriostatic agent in the konjaku sponge.
The present invention adopts embedding to fix and soaks the antisepsis and sterilization technology, the konjaku sponge that can make pure natural have bathing and massage functions in use the mildew phenomenon can not occur, can guarantee that the pure natural of product, pollution-free, easy degraded, life cycle are long, be convenient to the popularization of product.
Konjak dietary fiber powder and gelifying agent weight part proportioning directly influence the embedding fixed effect of natural bacteriostatic agent in machining process.
Evenly insert out pore on the molding mass embryo, be convenient to the molding mass embryo and cook in that the boiling link is easier, reduce cooking time; At the easier deep colling core of freezing link, reduce freezing cost when guaranteeing refrigerating effect; From outward appearance, make that konjaku sponge pore is even, attractive in appearance more beautiful.
Second freezing means of the present invention improves the fibrosis of the gel of Konjak dietary fiber powder formation, makes the whole network structure of konjaku sponge compact more, fine and close, firm, stable.
The weight part ratio of Konjak dietary fiber powder and natural bacteriostatic agent is: 40 ~ 60:0.8 ~ 2.By high temperature steaming, it is best to make the reaction of Konjak dietary fiber powder and gelifying agent form gel effect, utilizes network gel structure and the surface filming of konjaku cotton, makes the preliminary embedding of natural bacteriostatic agent be fixed in the network structure more stable.
Embodiment
The antisepsis and sterilization method of a kind of konjaku sponge,
1), heat water to boiling point, Konjak dietary fiber powder and natural bacteriostatic agent added to stir fast in the boiling water make its sticky glue that obtains that expands, gelifying agent is opened with the small amount of thermal spray, add in the above-mentioned glue and prepare compound.
2), with compound pack into leave standstill 10～12 hours in the mould after, in 100～108 ℃ steamer, steam and be prepared into the moulding mixture embryo in 2.5～3 hours.
3), after evenly inserting out pore on the molding mass embryo, with its in low temperature-10 ~-20 ℃ freezing 2～3 days, the dehydration of thawing then.
4), freezing time is 4～5 days for the second time, will freeze good konjaku sponge through the dehydration of thawing, bleaching, desulfurization, sterilization, lyophilize.
1., color is pure white, do not have macroscopic stain impurity in above-mentioned steps (1), to the specification of quality of Konjak dietary fiber powder:; 2., viscosity: 28000 ~ 32000mpa.s; 3., granularity: 120 ~ 140 orders, sieving rate is greater than 90%; 4., konjac glucomanna content (butt): greater than 88%; 5., do not allow to add other material, require to be pure Konjak dietary fiber powder.
In above-mentioned (1) step, Konjak dietary fiber powder and gelifying agent weight part proportioning directly influence the embedding fixed effect of natural bacteriostatic agent in machining process.The weight part ratio of Konjak dietary fiber powder and natural bacteriostatic agent is: 40 ~ 60:0.8 ~ 2.
Gelifying agent is made up of following alkaline agent: one or more in salt of wormwood, saleratus, yellow soda ash, sodium bicarbonate, lime carbonate, Calcium hydrogen carbonate, calcium lactate, calcium oxide, calcium hydroxide, the sodium hydroxide etc.
The natural bacteriostatic agent is made up of following: one or more in chitosan, tea-polyphenol, garlicin, bamboo charcoal powder, nisin, tennecetin and the polylysine etc.
Claims (3)
1. the antisepsis and sterilization method of a konjaku sponge is characterized in that may further comprise the steps:
Step 1: heat water to boiling point, make its sticky glue that obtains that expands, gelifying agent is opened with the small amount of thermal aquation, add in the above-mentioned glue and prepare compound with stirring fast in Konjak dietary fiber powder and the natural bacteriostatic agent adding boiling water;
Step 2: with above-mentioned compound pack into leave standstill in the mould after, in steamer, steam the molding mass embryo;
Step 3: the molding mass embryo is freezing in low temperature, the dehydration of thawing then;
Finish the antisepsis and sterilization of konjaku sponge;
The weight part ratio of konjaku food fibre powder and natural bacteriostatic agent is in the described step 1: 40 ~ 60:0.8 ~ 2.
2. according to the antisepsis and sterilization method of the described a kind of konjaku sponge of claim 1, it is characterized in that gelifying agent is made up of following alkaline agent: one or more in salt of wormwood, saleratus, sodium bicarbonate, lime carbonate, Calcium hydrogen carbonate, calcium lactate, calcium oxide, calcium hydroxide, the sodium hydroxide.
3. according to the antisepsis and sterilization method of the described a kind of konjaku sponge of claim 1, it is characterized in that the natural bacteriostatic agent is made up of following: one or more in tea-polyphenol, garlicin, bamboo charcoal powder, nisin, tennecetin and the polylysine.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2024061867A1 (en) * | 2022-09-20 | 2024-03-28 | Uab "Avodes" | Sponge for the vaginal canal |
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| CN103937015A (en) * | 2013-01-22 | 2014-07-23 | 沈生英 | Production process of natural tea polyphenol and konjak composite fiber cosmetic cotton |
| CN103214697B (en) * | 2013-03-22 | 2015-08-19 | 武汉纤浓生物科技有限公司 | A kind of konjaku foaming composition and its production and use |
| CN103355730B (en) * | 2013-08-06 | 2015-07-15 | 山东省蓝源生物工程有限公司 | Nisin composite biological preservative and preparation method thereof |
| CN105603726A (en) * | 2015-12-17 | 2016-05-25 | 黄南南 | Environmentally friendly additive for cotton and linen mildew proofing |
| EP3435774A1 (en) * | 2016-03-31 | 2019-02-06 | Tuttifoodi B.V. | Granules |
| CN106108745A (en) * | 2016-06-25 | 2016-11-16 | 王海滨 | A kind of Rhizoma amorphophalli face flutters lyophilizing production technology |
| CN108484968A (en) * | 2018-03-23 | 2018-09-04 | 盐城市恒丰海绵制品厂 | A kind of antibiotic cleaning sponge and its preparation process |
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| CN1184180A (en) * | 1996-12-03 | 1998-06-10 | 周允 | Preparation of konjak cotton |
| CN101791425B (en) * | 2010-03-30 | 2013-04-10 | 赵雪林 | Antibacterial heal-promoting gel material used for preparing medical wound dressing and preparation method thereof |
| CN102178484B (en) * | 2011-03-29 | 2012-12-12 | 湖北一致魔芋生物科技有限公司 | Konjak facecloth having washing and massaging functions and preparation method thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2024061867A1 (en) * | 2022-09-20 | 2024-03-28 | Uab "Avodes" | Sponge for the vaginal canal |
| WO2024061444A1 (en) * | 2022-09-20 | 2024-03-28 | Uab "Avodes" | Sponge for the vaginal canal |
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Address after: 443500, No. 438, Changyang Avenue, Yichang Economic Development Zone, Changyang Tujia Autonomous County, Hubei, China Patentee after: Hubei Polytron Technologies Inc Address before: 443500, No. 438, Changyang Avenue, Yichang Economic Development Zone, Changyang Tujia Autonomous County, Hubei, China Patentee before: Hubei Yizhi Konjac Biotechnology Co., Ltd. |