CN102463426A - Electric welding machine with automatic tracking function - Google Patents
Electric welding machine with automatic tracking function Download PDFInfo
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- CN102463426A CN102463426A CN2010105382998A CN201010538299A CN102463426A CN 102463426 A CN102463426 A CN 102463426A CN 2010105382998 A CN2010105382998 A CN 2010105382998A CN 201010538299 A CN201010538299 A CN 201010538299A CN 102463426 A CN102463426 A CN 102463426A
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Abstract
The invention discloses an electric welding machine with an automatic tracking function, comprising a moving trolley, a motor-driven driving mechanism, a controller, an electromagnetic control switch, an autonomous navigation system, a rotary mechanism, a rotary driving mechanism, a parameter setting unit, a display unit, a position detection unit, a steering angle detection unit and a travelling speed detection unit, wherein the moving trolley causes the electric welding machine to be stably installed and can drive the electric welding machine to freely move; the motor-driven driving mechanism and the controller are installed on the trolley; the electromagnetic control switch is connected in a power supply circuit of the electric welding machine in series; the autonomous navigation system controls the moving trolley according to a line designed in advance; the rotary mechanism, the rotary driving mechanism, the parameter setting unit and the display unit are connected with the steering shaft of a moving trolley steering wheel; and the position detection unit, the steering angle detection unit and the travelling speed detection unit respectively detect the travelling direction, the steering wheel steering angel and the travelling speed of the moving trolley. The electric welding machine has the advantages of simple structure, high intellectualization degree and good use effect and is convenient to operate, and the defects that the traditional electric welding machine can not accurately master the welding position at each time point, can not weld according to a preset welding line, is inconvenient to use and operate and has an inflexible operation mode and the like can be solved.
Description
Technical field
The present invention relates to a kind of electric welding machine, especially relate to a kind of electric welding machine with Automatic Track Finding function.
Background technology
Welding is through heating, pressurization or heating and pressurization and uses; And with or without packing material; Make weldment reach a kind of processing method that atom combines, and welding is the processing method that a kind of a plurality of metalworks that will separate are connected to become a non-removable unitary piece of metal.Compare with riveted joint, welding has the metal of saving, productivity ratio is high, compactness is good, operating condition is good, be easy to realize plurality of advantages such as mechanization and automation, thereby existing welding nowadays replaces riveted joint basically.The welding another characteristics be can change greatly little, big with little assembly; Thereby when making the machine parts of large-scale parts and structural member or complicacy; Can adopt welding method that a plurality of blanks are handled, to realize with small-sized casting, the purpose of forging the metallic element of the big and complicacy of device fabrication.In addition, adopt welding method also can make the bimetal structure material.Thereby welding procedure has been widely used in the daily commercial production at present, and meanwhile, the welding equipment kind that is occurred on the market is also more and more, and the service behaviour of welding equipment also is largely increased.
When actual use electric welding machine carries out the welding processing processing; Because the temperature of welding position is higher, thus to the actual welding position assurance difficulty relatively, the technical staff is difficult to current welded condition is accurately understood; Can only artificially estimate by experience, thereby exist than mistake.Especially concerning welding the higher welding procedure of quality requirement, the technical staff is difficult to accurately hold the welding position and prevent the welding route that the actual welding offset designs in advance in welding process.But, also do not occur on the existing market nowadays a kind ofly in welding process, accurately holding, accurately welding and use electric welding equipment easy and simple to handle according to the welding route of design in advance to each welding position constantly.
Summary of the invention
Technical problem to be solved by this invention is to above-mentioned deficiency of the prior art; A kind of electric welding machine with Automatic Track Finding function is provided; It is simple in structure, cost is low, install to lay convenient, use that easy and simple to handle and intelligent degree is high, result of use is good, can effectively solve accurately to hold, can not accurately weld, use according to the welding route of design in advance defectives such as operation inconvenience, mode of operation is dumb in the welding process that existing electric welding machine exists to each welding position constantly.
For solving the problems of the technologies described above; The technical scheme that the present invention adopts is: a kind of electric welding machine with Automatic Track Finding function; It is characterized in that: comprise travelling car that the power supply welding machine steadily installed and can drive electric welding machine and on the levels operation platform, move freely, be installed on the said travelling car and can drive electric driving mechanism that travelling car moves freely, controller that electric driving mechanism is controlled, be serially connected in said electric welding machine current supply circuit in and the rotating mechanism that carries out the solenoid-operated switch of break-make control, the autonomous navigation system that is installed on the travelling car and can controls travelling car according to the route of design in advance, join and said wheel steering axle is rotated by controller, position detection unit, steering angle detecting unit and speed of travel detecting unit that rotating mechanism is carried out the rotary drive mechanism of drive controlling, the parameter set unit of joining with controller respectively and display unit and respectively walking position, wheel steering angle and the speed of travel of said travelling car detected in real time with the wheel steering axle of travelling car; Said position detection unit, steering angle detecting unit, speed of travel detecting unit, principle navigation system, electric driving mechanism and solenoid-operated switch all join with controller, are in transmission connection through transmission mechanism between said rotary drive mechanism and the rotating mechanism.
Above-mentioned a kind of electric welding machine with Automatic Track Finding function; It is characterized in that: also comprise the digital processing device PDA that joins with controller and carry by the field technician; Carry out two-way communication with wireless communication mode between said digital processing device PDA and the controller, and correspondence is provided with wireless communication module one on said digital processing device PDA and the controller.
Above-mentioned a kind of electric welding machine with Automatic Track Finding function; It is characterized in that: also comprise and join with controller and be laid in the upper monitoring machine in the Control Room; Carry out two-way communication with wireless communication mode between said controller and the upper monitoring machine, and correspondence is provided with wireless communication module two on controller and the upper monitoring machine.
Above-mentioned a kind of electric welding machine with Automatic Track Finding function is characterized in that: said electric driving mechanism is a motor.
Above-mentioned a kind of electric welding machine with Automatic Track Finding function is characterized in that: also comprise the encoder that the rotating speed to said motor detects in real time, said encoder and controller join.
Above-mentioned a kind of electric welding machine with Automatic Track Finding function is characterized in that: also comprise the warning indicating member that joins with controller and controlled by controller.
The present invention compared with prior art has the following advantages:
1, simple in structure, volume is little and circuit design is reasonable, input cost is low, install to lay easy.
2, the simple and easy-to-connect of circuit, parameter adjustment is convenient.
3, use simple to operate, intelligent degree height and display effect directly perceived, can realize all controlling process automatically through controller.
4, result of use is good; Before the use; The welding route that designs in advance to the controller input through parameter set unit earlier; Controller converses the track route of travelling car automatically according to the relative position between electric welding machine and the travelling car afterwards, and in the actual welding process, and the track route that controller comes out according to converting through autonomous navigation system control travelling car is to the control of leading of action dolly.And in the working control process; The present invention detects in real time and detection information is sent to controller walking position, wheel steering angle and the speed of travel of travelling car through position detection unit, steering angle detecting unit and speed of travel detecting unit respectively and carries out analyzing and processing; Controller compares the track route of position detection unit institute detection information and travelling car; And according to comparing result and combine the steering angle detecting unit and speed of travel detecting unit institute detection information is carried out corresponding control to electric driving mechanism and rotary drive mechanism, reach the purpose of welding by setting path automatically.
5, flexible operation mode; The work on the spot technical staff adopts digital processing device PDA can carry out two-way communication with the controller on being laid in travelling car and tackles electric driving mechanism mutually and rotary drive mechanism carries out corresponding control, and the staff in the Control Room can carry out also that two-way communication is also tackled electric driving mechanism mutually and rotary drive mechanism carries out corresponding control through upper monitoring machine and controller on being laid in travelling car simultaneously.
6, practical value is high, and labour intensity is low and machining accuracy is higher.
7, applied widely, popularizing application prospect is extensive, can effectively apply to all electronic welding equipments.
In sum; The present invention is simple in structure, cost is low, install to lay convenient, use that easy and simple to handle and intelligent degree is high, result of use is good, can effectively solve accurately to hold, can not accurately weld, use according to the welding route of design in advance number of drawbacks and deficiencies such as operation inconvenience, mode of operation is dumb in the welding process that existing electric welding machine exists to each welding position constantly.
Through accompanying drawing and embodiment, technical scheme of the present invention is done further detailed description below.
Description of drawings
Fig. 1 is a schematic block circuit diagram of the present invention.
Description of reference numerals:
The 1-travelling car; The 2-electric driving mechanism; The 3-controller;
The 4-position detection unit; 5-steering angle detecting unit; The 6-solenoid-operated switch;
The 7-autonomous navigation system; The 8-rotating mechanism; The 9-rotary drive mechanism;
The 10-speed of travel detects single 11-encoder; The 12-parameter set unit;
Unit;
The 13-display unit; 14-digital processing device PDA; 15-wireless communication module one;
16-upper monitoring machine; 17-wireless communication module two; 18-warning indicating member.
The specific embodiment
As shown in Figure 1; The present invention includes the power supply welding machine steadily install and can drive travelling car 1 that electric welding machine moves freely on the levels operation platform, be installed on the said travelling car and can drive electric driving mechanism 2 that travelling car 1 moves freely, controller 3 that electric driving mechanism 2 is controlled, be serially connected in said electric welding machine current supply circuit in and the rotating mechanism 8 that carries out the solenoid-operated switch 6 of break-make control, the autonomous navigation system 7 that is installed on the travelling car 1 and can controls travelling car 1 according to the route of design in advance, join and said wheel steering axle is rotated by controller 3, position detection unit 4, steering angle detecting unit 5 and speed of travel detecting unit 10 that rotating mechanism 8 is carried out the rotary drive mechanism 9 of drive controlling, the parameter set unit 12 of joining with controller 3 respectively and display unit 13 and respectively walking position, wheel steering angle and the speed of travel of said travelling car detected in real time with the wheel steering axle of travelling car 1; Said position detection unit 4, steering angle detecting unit 5, speed of travel detecting unit 10, principle navigation system 7, electric driving mechanism 2 and solenoid-operated switch 6 all join with controller 3, are in transmission connection through transmission mechanism between said rotary drive mechanism 9 and the rotating mechanism 8.
In the present embodiment; The present invention also comprises the digital processing device PDA14 that joins with controller 3 and carried by the field technician; Carry out two-way communication with wireless communication mode between said digital processing device PDA14 and the controller 3, and correspondence is provided with wireless communication module 1 on said digital processing device PDA14 and the controller 3.
Simultaneously; The present invention also comprises joins with controller 3 and is laid in the upper monitoring machine 16 in the Control Room; Carry out two-way communication with wireless communication mode between said controller 3 and the upper monitoring machine 16, and correspondence is provided with wireless communication module 2 17 on controller 3 and the upper monitoring machine 16.
In the present embodiment, said electric driving mechanism 2 is a motor.Simultaneously, the present invention also comprises the encoder 11 that the rotating speed to said motor detects in real time, and said encoder 11 joins with controller 3.
In addition, be to report to the police conveniently, the present invention also comprises the warning indicating member 18 that joins with controller 3 and controlled by controller 3.
The above; It only is preferred embodiment of the present invention; Be not that the present invention is done any restriction, every technical spirit changes any simple modification, change and the equivalent structure that above embodiment did according to the present invention, all still belongs in the protection domain of technical scheme of the present invention.
Claims (6)
1. electric welding machine with Automatic Track Finding function; It is characterized in that: comprise travelling car (1) that the power supply welding machine steadily installed and can drive electric welding machine and on the levels operation platform, move freely, be installed on the said travelling car and can drive electric driving mechanism (2) that travelling car (1) moves freely, controller (3) that electric driving mechanism (2) is controlled, be serially connected in said electric welding machine current supply circuit in and by controller (3) carry out break-make control solenoid-operated switch (6), be installed in that travelling car (1) is gone up and the autonomous navigation system (7) that can control travelling car (1) according to the route of design in advance, join with the wheel steering axle of travelling car (1) and rotating mechanism (8) that said wheel steering axle is rotated, position detection unit (4), steering angle detecting unit (5) and speed of travel detecting unit (10) that rotating mechanism (8) is carried out the rotary drive mechanism (9) of drive controlling, the parameter set unit (12) of joining with controller (3) respectively and display unit (13) and respectively walking position, wheel steering angle and the speed of travel of said travelling car detected in real time; Said position detection unit (4), steering angle detecting unit (5), speed of travel detecting unit (10), principle navigation system (7), electric driving mechanism (2) and solenoid-operated switch (6) all join with controller (3), are in transmission connection through transmission mechanism between said rotary drive mechanism (9) and the rotating mechanism (8).
2. according to the described a kind of electric welding machine of claim 1 with Automatic Track Finding function; It is characterized in that: also comprise the digital processing device PDA (14) that joins and carry by the field technician with controller (3); Carry out two-way communication with wireless communication mode between said digital processing device PDA (14) and the controller (3), and correspondence is provided with wireless communication module one (15) on said digital processing device PDA (14) and the controller (3).
3. according to claim 1 or 2 described a kind of electric welding machines with Automatic Track Finding function; It is characterized in that: also comprise and join with controller (3) and be laid in the upper monitoring machine (16) in the Control Room; Carry out two-way communication with wireless communication mode between said controller (3) and the upper monitoring machine (16), and correspondence is provided with wireless communication module two (17) on controller (3) and the upper monitoring machine (16).
4. according to claim 1 or 2 described a kind of electric welding machines with Automatic Track Finding function, it is characterized in that: said electric driving mechanism (2) is a motor.
5. according to the described a kind of electric welding machine with Automatic Track Finding function of claim 4, it is characterized in that: also comprise the encoder (11) that the rotating speed to said motor detects in real time, said encoder (11) joins with controller (3).
6. according to claim 1 or 2 described a kind of electric welding machines, it is characterized in that: also comprise the warning indicating member (18) that joins and control by controller (3) with controller (3) with Automatic Track Finding function.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105382998A CN102463426A (en) | 2010-11-09 | 2010-11-09 | Electric welding machine with automatic tracking function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105382998A CN102463426A (en) | 2010-11-09 | 2010-11-09 | Electric welding machine with automatic tracking function |
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| Publication Number | Publication Date |
|---|---|
| CN102463426A true CN102463426A (en) | 2012-05-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2010105382998A Pending CN102463426A (en) | 2010-11-09 | 2010-11-09 | Electric welding machine with automatic tracking function |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107052638A (en) * | 2017-05-23 | 2017-08-18 | 成都福莫斯智能系统集成服务有限公司 | A kind of multi-functional efficient electric arc welding system |
| CN107755926A (en) * | 2017-10-17 | 2018-03-06 | 黄振敏 | One kind automates the machine that is welded |
| WO2019033606A1 (en) * | 2017-08-16 | 2019-02-21 | 林鹏 | Welding machine with remote diagnosis function and system thereof |
-
2010
- 2010-11-09 CN CN2010105382998A patent/CN102463426A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107052638A (en) * | 2017-05-23 | 2017-08-18 | 成都福莫斯智能系统集成服务有限公司 | A kind of multi-functional efficient electric arc welding system |
| WO2019033606A1 (en) * | 2017-08-16 | 2019-02-21 | 林鹏 | Welding machine with remote diagnosis function and system thereof |
| CN107755926A (en) * | 2017-10-17 | 2018-03-06 | 黄振敏 | One kind automates the machine that is welded |
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Application publication date: 20120523 |