CN102451810A - Numerically controlled uplifting type coating machine - Google Patents
Numerically controlled uplifting type coating machine Download PDFInfo
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- CN102451810A CN102451810A CN2010105155284A CN201010515528A CN102451810A CN 102451810 A CN102451810 A CN 102451810A CN 2010105155284 A CN2010105155284 A CN 2010105155284A CN 201010515528 A CN201010515528 A CN 201010515528A CN 102451810 A CN102451810 A CN 102451810A
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- feed unit
- carrier
- coating machine
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Abstract
The invention discloses a numerically controlled uplifting type coating machine, which comprises a machine rack and a rotary platform disposed correspondingly to four stations. Specifically, a third station is a uplifting coating station. The machine rack is provided with a solution uplifting device matching with the third station. The solution uplifting device is equipped with a lifting feeding unit connected to a carriage, which is equipped with a material canister frame for fixing a solution container. The lifting feeding unit is also in connection with a driving mechanism. During coating, the lifting feeding unit first rises to place a carrier in the solution container and then descends slowly for coating. In the invention, the carrier is motionless and a coating solution moves downward to leave the carrier so as to perform coating, thus avoiding shaking of the carrier during uplifting and guaranteeing the stability and consistency of a coated film. The coating machine has four stations for coating, so that the coating efficiency is high. The coating machine of the invention has a large coating range and an adjustable coating speed, thus being suitable for processing products of multiple specifications and being able to guarantee the quality of a coated film on the carrier surface.
Description
Technical field
The present invention relates to a kind of filming equipment, relate in particular to a kind of numerical control pull-type coating machine.
Background technology
Along with the development of chemical industry, nanometer technology, increasing industry need plate chemical film on carrier, to reach specific effect; The pull-type plated film is wherein a kind of film plating process commonly used; Its earlier carrier impregnation in solution, again with carrier slowly with solution separating, make film be coated on the carrier uniformly; The pull-type plated film both can adopt and lift carrier and make it slowly leave the solution mode, also can adopt to lift the solution container mode and make it slowly leave carrier fashion.The small-sized Straight pull that generally can only provide experiment porch to use at home at present lifts filming equipment; It is all less relatively with the plated film area that it lifts distance; And the large-scale filming equipment that lifts of production usefulness basically all is to use foreign import equipment, its complex structure, costs an arm and a leg, and is not suitable for domestic use; If adopt manual operations to carry out the pull-type plated film, because error hand-manipulated is big, can not accurately control the time of filming, the speed of filming and the stability that is coated with membrane process, thereby influence the effect of plated film and the stability of product.
Summary of the invention
The object of the invention provides the numerical control pull-type coating machine that a kind of coating quality is stable, plated film efficient is high.
The present invention adopts following scheme to realize: the pull-type coating machine comprises the rotation platform that frame is middle with being located at frame top, corresponding four the station settings of said rotation platform, and wherein first station is the station of installation, dismounting carrier; Second station is for drying station; The 3rd station is for lifting the plated film station, and the 4th station also is provided with the solution pulling apparatus with the 3rd station coupling for drying station on the said frame; Said solution pulling apparatus is provided with the lifting feed unit; Promote on the feed unit and be connected with planker, planker is provided with the barrel frame of fixed solution container, promotes feed unit and also is connected with driving mechanism; The rising earlier of said lifting feed unit places solution container with carrier during plated film, promotes feed unit then and slowly descends.
Said rotation platform comprises reversing frame, is located at the rotating shaft at reversing frame center and the supporting base of fixed rotating shaft; Reversing frame is provided with the positioner of the immobilization carrier of four respectively corresponding four stations, and rotating shaft one end is connected and fixed on another driving mechanism on the frame.
Said driving mechanism comprises the digital frequency conversion controller of drive motors, the decelerator that links to each other with drive motors and control connection drive motors.
Said coating machine is provided with controller, and said rotation platform is provided with the sensor that detects its turned position, promotes the feed unit two ends and is provided with travel switch, and controller links to each other with digital frequency conversion controller, sensor, travel switch respectively.Sensor can be photoelectric sensor or non-contact inductive switch.
The speed that said lifting feed unit descends is by the control of digital frequency conversion controller, and its decrease speed is per minute 0-200mm.
The stroke of said lifting feed unit is 0-2000mm.
Said lifting feed unit is screw pair worm drive structures.
The invention has the beneficial effects as follows: adopt said structure; Velocity of rotation through digital frequency conversion controller programming Control drive motors; Drive to promote feed unit and rise earlier carrier is placed solution container, and then slowly descend and carry out plated film, adopt the motionless and coated solution of carrier to move downward to leave carrier fashion and carry out plated film; Avoided carrier rocking in the process of lifting, thereby guaranteed that the whole even film layer that lifts the process carrier has solved stability and uniformity that carrier surface is filmed; The rotation platform of four stations is set, makes and carrier, plated film are installed and are dried substep and carry out continuously, improve plated film efficient; The plated film stroke of coating machine can be adjusted, and its scope is 0-2000mm, is fit to the product of processing plurality of specifications, and coating speed is per minute 0-200mm, and coating speed can guarantee the carrier surface film quality according to the adjustment of plated film product.
Description of drawings
Combine accompanying drawing that the present invention is done further elaboration at present:
Fig. 1 is that the master of numerical control pull-type coating machine of the present invention looks sketch map;
Fig. 2 is the schematic top plan view of numerical control pull-type coating machine of the present invention.
The specific embodiment
Like Fig. 1 or shown in Figure 2, the present invention includes frame 1 and the rotation platform 2 of being located at frame 1 crown center, said rotation platform 2 corresponding four stations 201,202,203,204 are provided with; Wherein first station 201 is the station of installing, dismounting needs the carrier 3 of plated film; Second station 202 is for drying station, and the 3rd station 203 is for lifting the plated film station, and the 4th station 204 is for drying station; Dry station drying unit such as air-heater can be set; Also be provided with the solution pulling apparatus 4 that matees with the 3rd station 203 on the said frame 1, said solution pulling apparatus 4 is provided with and promotes feed unit 41, promotes on the feed unit 41 and is connected with planker 42; Planker 42 is provided with the barrel frame 43 of fixed solution container 5, promotes feed unit 41 and also is connected with driving mechanism 6; The rising earlier of said lifting feed unit 41 places solution container 5 with carrier 3 during plated film, promotes feed unit 41 then and slowly descends, and after lifting feed unit 41 descended, the carrier 3 that is contained on the rotation platform 2 can not interfered with solution container 5.In order to reduce impact, promote in the feed unit 41 and can set up counter weight device.
Said rotation platform 2 comprises reversing frame 21, is located at the rotating shaft 22 at reversing frame 21 centers and the supporting base 23 of fixed rotating shaft 22; Reversing frame 21 is provided with the positioner 24 of the immobilization carrier 3 of four respectively corresponding four stations 201,202,203,204; Rotating shaft 22 1 ends are connected and fixed on the drive unit 7 on the frame 1; Positioner 24 adopts the hook that hangs carrier 3, and the structure of drive unit 7 is similar with driving mechanism 6.
Said driving mechanism 6 comprises the digital frequency conversion controller 63 of drive motors 61, the decelerator 62 that links to each other with drive motors 61 and control connection drive motors 61, and drive motors 61 is selected the 1.5KW asynchronous machine for use, and it can drive and promote the above load of 300kg.
Said coating machine is provided with controller 8, and rotation platform 2 is provided with the sensor 81 that detects its turned position, promotes feed unit 41 two ends and is provided with travel switch 82, and controller 8 links to each other with digital frequency conversion controller 63, sensor 81, travel switch 82 respectively.Sensor 81 can be photoelectric sensor or non-contact inductive switch.
The speed that said lifting feed unit 41 descends is by 63 controls of digital frequency conversion controller, and its decrease speed is per minute 0-200mm.
The stroke of said lifting feed unit 41 is 0-2000mm.
Said lifting feed unit 41 is screw pair worm drive structures.
The workflow of said pull-type coating machine is: install carrier 3 backs at first station and start coating machine; By stopping behind drive unit 7 driven rotary platforms 2 transpositions 90 degree, carrier 3 is sent to second station, opens two station air-heaters; Drive unit 7 stops behind driven rotary platform 2 transpositions 90 degree more then; Carrier 3 is sent to the 3rd station, is driven by drive motors 61 and promotes feed unit 41 risings, and the coated solution in the solution container 5 is arrived peak without the frequency control fast lifting; Drive motors 61 reverses behind frequency converter timing then; Drive and promote the speed decline of feed unit 41, carrier 3 (like glass tube) is carried out plated film, drop to minimum point rear drive motor 61 and shut down with per minute 0-200mm; And then by stopping behind drive unit 7 driven rotary platforms 2 transpositions 90 degree, carrier 3 is sent to the 4th station, opens the 4th station air-heater, and at last by stopping behind drive unit 7 driven rotary platforms 2 transpositions 90 degree, carrier 3 is sent back to the dismounting of first station; So can circulate and constantly carry out plated film.Start and stop between each station control is controlled by controller 8 and sensor 81, travel switch 82 automatically, also can be by manual control.
Claims (7)
1. numerical control pull-type coating machine is characterized in that: it comprises frame and the rotation platform of being located in the middle of the frame top, corresponding four the station settings of said rotation platform; Wherein first station is for installing, dismantle the station of carrier, and second station is for drying station, and the 3rd station is for lifting the plated film station; The 4th station is for drying station; Also be provided with the solution pulling apparatus that matees with the 3rd station on the said frame, said solution pulling apparatus is provided with the lifting feed unit, promotes on the feed unit and is connected with planker; Planker is provided with the barrel frame of fixed solution container, promotes feed unit and also is connected with driving mechanism; The rising earlier of said lifting feed unit places solution container with carrier during plated film, promotes feed unit then and slowly descends.
2. a kind of numerical control pull-type coating machine according to claim 1; It is characterized in that: said rotation platform comprises reversing frame, is located at the rotating shaft at reversing frame center and the supporting base of fixed rotating shaft; Reversing frame is provided with the positioner of the immobilization carrier of four respectively corresponding four stations, and rotating shaft one end is connected and fixed on another driving mechanism on the frame.
3. a kind of numerical control pull-type coating machine according to claim 1 and 2, it is characterized in that: said driving mechanism comprises the digital frequency conversion controller of drive motors, the decelerator that links to each other with drive motors and control connection drive motors.
4. a kind of numerical control pull-type coating machine according to claim 1; It is characterized in that: it also is provided with controller; Said rotation platform is provided with the sensor that detects its turned position; Promote the feed unit two ends and be provided with travel switch, controller links to each other with digital frequency conversion controller, sensor, travel switch respectively.
5. a kind of numerical control pull-type coating machine according to claim 1 is characterized in that: the speed that said lifting feed unit descends is by the control of digital frequency conversion controller, and its decrease speed is per minute 0-200mm.
6. a kind of numerical control pull-type coating machine according to claim 1, it is characterized in that: the stroke of said lifting feed unit is 0-2000mm.
7. a kind of numerical control pull-type coating machine according to claim 1 is characterized in that: said lifting feed unit is screw pair worm drive structures.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010515528.4A CN102451810B (en) | 2010-10-21 | 2010-10-21 | Numerically controlled uplifting type coating machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010515528.4A CN102451810B (en) | 2010-10-21 | 2010-10-21 | Numerically controlled uplifting type coating machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102451810A true CN102451810A (en) | 2012-05-16 |
| CN102451810B CN102451810B (en) | 2014-04-09 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201010515528.4A Expired - Fee Related CN102451810B (en) | 2010-10-21 | 2010-10-21 | Numerically controlled uplifting type coating machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102451810B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103736623A (en) * | 2013-12-25 | 2014-04-23 | 上海三研科技有限公司 | Dipping lifting coating equipment and dipping lifting coating method |
| CN103771720A (en) * | 2014-02-27 | 2014-05-07 | 青岛众瑞智能仪器有限公司 | Large-sized automatic-feeding pulling film coating device |
| CN105887172A (en) * | 2016-03-31 | 2016-08-24 | 成都国珈星际固态锂电科技有限公司 | Film coating device and film coating method |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2389729Y (en) * | 1999-10-25 | 2000-08-02 | 中国科学院广州能源研究所 | Vertical pulling coating machine |
| US6884292B2 (en) * | 2000-09-06 | 2005-04-26 | Optima, Inc. | Optical lens coating apparatus and method |
| CN2832809Y (en) * | 2005-09-29 | 2006-11-01 | 陕西科技大学 | Device for preparing coating or film |
| CN101637750A (en) * | 2009-08-11 | 2010-02-03 | 陕西科技大学 | Film coating device by dipping and sinking |
| CN101642742A (en) * | 2009-08-11 | 2010-02-10 | 陕西科技大学 | Sinkage film plating machine |
| CN201815453U (en) * | 2010-10-21 | 2011-05-04 | 福建圣元电子科技有限公司 | Numerically-controlled lift-type film coating machine |
-
2010
- 2010-10-21 CN CN201010515528.4A patent/CN102451810B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2389729Y (en) * | 1999-10-25 | 2000-08-02 | 中国科学院广州能源研究所 | Vertical pulling coating machine |
| US6884292B2 (en) * | 2000-09-06 | 2005-04-26 | Optima, Inc. | Optical lens coating apparatus and method |
| CN2832809Y (en) * | 2005-09-29 | 2006-11-01 | 陕西科技大学 | Device for preparing coating or film |
| CN101637750A (en) * | 2009-08-11 | 2010-02-03 | 陕西科技大学 | Film coating device by dipping and sinking |
| CN101642742A (en) * | 2009-08-11 | 2010-02-10 | 陕西科技大学 | Sinkage film plating machine |
| CN201815453U (en) * | 2010-10-21 | 2011-05-04 | 福建圣元电子科技有限公司 | Numerically-controlled lift-type film coating machine |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103736623A (en) * | 2013-12-25 | 2014-04-23 | 上海三研科技有限公司 | Dipping lifting coating equipment and dipping lifting coating method |
| CN103771720A (en) * | 2014-02-27 | 2014-05-07 | 青岛众瑞智能仪器有限公司 | Large-sized automatic-feeding pulling film coating device |
| CN105887172A (en) * | 2016-03-31 | 2016-08-24 | 成都国珈星际固态锂电科技有限公司 | Film coating device and film coating method |
| CN105887172B (en) * | 2016-03-31 | 2019-04-26 | 成都国珈星际固态锂电科技有限公司 | A kind of filming equipment and film plating process |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102451810B (en) | 2014-04-09 |
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Effective date of registration: 20180821 Address after: 202150 20590, room 3, No. 1800 Pan Yuan Road, Changxin Town, Chongming District, Shanghai (Taihe Economic Development Zone, Shanghai) Patentee after: Shanghai Shengyuan Amperex Technology Limited Address before: 353100 No. 110, Gucheng street, Jianou City, Nanping, Fujian Patentee before: Fujian Shengyuan Electronic Science & Technology Co., Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140409 Termination date: 20181021 |
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| CF01 | Termination of patent right due to non-payment of annual fee |