CN102432348A - Kitchen residue aerobic composting device and multiparameter control method - Google Patents
Kitchen residue aerobic composting device and multiparameter control method Download PDFInfo
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- CN102432348A CN102432348A CN2011102857472A CN201110285747A CN102432348A CN 102432348 A CN102432348 A CN 102432348A CN 2011102857472 A CN2011102857472 A CN 2011102857472A CN 201110285747 A CN201110285747 A CN 201110285747A CN 102432348 A CN102432348 A CN 102432348A
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Abstract
The invention discloses a device and a method of united adjusting and control of oxygen consumption-humidity-temperature of kitchen residue aerobic compost, belonging to the technical field of organic solid waste disposal. The device is added a temperature and humidity control unit, thus the device can united regulate and control the oxygen consumption, humidity, and temperature. The method is characterized in that: first, a ventilation volume is controlled to guarantee the humidity to reach 50-60 %, and temperature deviation caused by ventilation is modified by a water circulation heating or cooling device, the temperature is adjusted to 70-75 DEG C in the first stage, and the temperature is adjusted to 55-65 DEG C in the second stage. Compared with common composting technique, by using the united adjusting and control technique of oxygen consumption-humidity-temperature, the composting time is reduced by 3-5 day, a compost product enters a high temperature composting stage 3 days earlier, the degradation rate of organic matters is increased by 11 %. The method realizes the quantitative reduction and recycling of the kitchen residues, and increases the practicality and application value of the compost product in agriculture. The compost product also can be used in agriculture, forestry and garden, etc.
Description
Technical field:
The invention belongs to the organic solid castoff processing technology field, be specifically related to method and device thereof that the oxygen-consumption-humidity-temperature of a kind of kitchen excess aerobic compost jointly controls.
Background technology:
Along with human life quality's raising, the quantity of kitchen excess also in surge, owing to its moisture and the very high municipal wastes that is different from of organic content, can be rotted in the short period of time, degrade.Burn if the kitchen excess mixes with other municipal wastess, whole thermal value does not reach sends out the heat that point requires; If mix with other municipal wastes and to carry out landfill, its water ratio is high, can produce a large amount of percolates, and burning and landfill can be wasted great number of organic matters and nutrient in the excess of kitchen again.Therefore, be necessary rubbish from cooking is carried out individual curing.
Composting technology is domestic and international application one of organic solid castoff treatment process the most widely, and this technology is simple and easy to do, can kill wherein most of pathogeny mikrobe.Aerobic compost is because have advantages such as the resource utilization degree is high, the processing back is little to environmental hazard, the low technology of processing cost is simple; Become biological treatment relatively more commonly used; It mainly is to supply with a certain amount of gas to the heap body to make the heap body keep certain oxygen concentration; Be organic waste supporting composting conditions bottom fermentation, intensification well, reach purposes such as sterilization, deodorizing, stabilization.
Because aerobic compost is the biochemical reaction process of a complicacy; Its fermenting process receives influence of various factors; Like water ratio, temperature, air flow etc., each influence factor all possibly become the key constraints of microbial survival, growth, reaction in the total process of aerobic compostization.The too high meeting of humidity causes the compactness of windrow to increase, and porosity reduces, and oxygen supply is not enough, and organic matter degradation rate reduces, the compost cycle stretch-out; Humidity cross low can restriction micro-organisms metabolism, cause microorganism active to descend, the compost material difficulty of becoming thoroughly decomposed.Through measuring, optimum humidity is 50%-60%, is higher or lower than this humidity range and all will has a strong impact on the success of compositing system and the quality of product.Temperature is a microbial life active important symbol in the windrow, directly influences speed of reaction, is the determinative that can compost carry out smoothly.On the one hand, temperature is directly determining the kind and the fermented type of superior microorganism, in the different stages, different optimal temperatures is arranged; Meanwhile, microbial reaction also influences the temperature of reaction system.Therefore, be vital in each period conditioned reaction actuator temperature to corresponding optimal temperature to the success of compost.
But because the limitation of control method causes traditional composting process to have following several shortcoming all through the ages: one of which, compost length consuming time; Its two, composting efficiency is low.Compost reactor in the past all is through regulating air flow for the adjusting of humidity and temperature.Ventilation can provide competent oxygen, removes excess carbon dioxide.But air flow is crossed conference and is caused the loss of heat, water vapor, makes NH
3Burst size increases, and influences compost speed, reduces the compost product quality.Problem is, general being difficult to through only regulating the requirement that air flow satisfies oxygen-consumption, humidity, temperature simultaneously.Regulation mechanism in the past is single factor Feedback mechanism, is that feedback condition is controlled the startup of blower fan and closed with humidity or temperature.Often another factor then is in the level that suppresses the compost reaction.In addition,, also possibly cause oxygen-consumption to be crossed and lowly not satisfy the minimum oxygen requirement of mikrobe, influence microbial reaction if the air flow that feedback obtains is low excessively.Above factor directly has influence on the success or failure of compost and the quality of product.Therefore; Present stage mainly concentrates on the compost process of how accelerating to the research that improves composting process, raising compost final product quality; Thereby improve the surplus compost effect in kitchen, guarantee fertilizer efficiency, also reduce simultaneously because the bad smell that the release of ammonia causes and to the pollution of environment.
Summary of the invention
To the single deficiency of existing process adjustments mechanism, the invention provides the device that the oxygen-consumption-humidity-temperature of a kind of kitchen excess aerobic compost jointly controls, and to the multivariable control method of oxygen-consumption, humidity, temperature combined regulating.
Oxygen-consumption-humidity-temperature the Combined Control Unit of a kind of kitchen excess aerobic compost; This device comprises reaction container and reaction bung; The kitchen excess is housed in the reaction container; Reaction container is outside to coat the liquid that discarded conduit is discharged, composting process oozes out that waste gas that one deck lagging material, composting process produce covers by reaction container and is discharged, is provided with the temperature/humidity meter in the reaction container by the percolate delivery line of reaction container bottom, and air leading-in conduit and pneumatics pump are used in reaction container, providing air, and this device also comprises water cycle heat exchanger, air flowmeter, water tank and oxygen detection device; Wherein, the bottom of reaction container is provided with air-spreading disk; Air gets into the bottom of reaction container through air leading-in conduit through pneumatics pump, air flowmeter and water tank, and the air-spreading disk entering reaction container that passes through bottom the reaction container is inner; Said water cycle heat exchanger is an interlayer between reaction container and lagging material; Water cycle heating unit and water circulation cooling device provide water to the water cycle heat exchanger; Water-bath through water in the water cycle heat exchanger is used for the temperature in the conditioned reaction bucket, and water tank is used for the humidity of conditioned reaction bucket; The oxygen detection device is used to detect the oxygen-consumption of composting process.
The outlet of said water cycle heat exchanger links to each other with first T-valve; Inlet links to each other with second T-valve; First T-valve also links to each other with the water inlet of water cycle heating unit and water circulation cooling device, and second T-valve also links to each other with the water outlet of water cycle heating unit and water circulation cooling device; The said temperature/humidity meter temperature/humidity sensor outer with being installed in reaction container links to each other; An end of humidity sensor links to each other with the pneumatics pump in the temperature/humidity sensor; One end of TP is connected with first T-valve and second T-valve; The size that the pneumatics pump is regulated air flow through humidity, first T-valve and second T-valve are selected the water source of water-bath through Temperature numerical.
Said water cycle heating unit is heated to 80 ℃ to water usually, and said water circulation cooling device water temperature is generally room temperature.
Said temperature/humidity meter can be provided with two: upper temp/wet bulb thermometer and temperature of lower/wet bulb thermometer, upper temp/wet bulb thermometer and temperature of lower/wet bulb thermometer are inserted in the upper and lower of kitchen excess central authorities respectively.
Said discarded conduit is drawn the back from the reaction bung and is inserted the ammonia collecting trap through a valve, and the conduit that passes suitable for reading of ammonia collecting trap inserts in the collection trap with said oxygen detection device; Prolong is enclosed within on the conduit that inserts collection trap.Wherein, in the ammonia collecting trap dilution heat of sulfuric acid is housed, prevents that ammonia is discharged into to produce peculiar smell in the air; Prolong makes spent air temp be reduced to room temperature, and gas gets into the oxygen detection device and measures oxygen concentration behind the liquid of collection trap absorption condensation.
A kind of control method of the oxygen-consumption-humidity-temperature Combined Control Unit of above-mentioned kitchen excess aerobic compost, this method is following:
A, the kitchen excess is packed in the reaction container, cover the reaction bung, ventilate from the reaction container bottom, open the waste gas duct at reaction container top and the percolate delivery line of bottom simultaneously, prevent the accumulation of percolate, the compost reaction begins;
After b, the compost reaction beginning, guaranteeing that oxygen detection device result checks under the prerequisite of oxygen-consumption greater than 100mg/g, regulating humidity in the compost system at 50%-60% through selecting air flow, thereby make oxygen-consumption, humidity all satisfy requirement of experiment.Cause the air flow of needs can not reach the oxygen-consumption requirement if humidity is low excessively in the compost system, then strengthen air flow, strengthen the moisture loss that air flow brings through water tank to remedy simultaneously.Then control the switch of first T-valve and second T-valve according to the actual temperature in the compost system; Launch water circulation cooling device when temperature is too high; Temperature is crossed and is launched the water cycle heating unit when hanging down, and revises the temperature deviation that ventilation causes, and attemperation is to 70-75 ℃.This stage continues 5 days.
C, after 5 days, guaranteeing that oxygen detection device result checks under the prerequisite of oxygen-consumption greater than 100mg/g, regulating humidity in the compost system at 50%-60% through selecting air flow; Cause the air flow of needs can not reach the oxygen-consumption requirement if humidity is low excessively in the compost system; Then strengthen air flow, remedy through water tank simultaneously and strengthen the moisture loss that air flow brings, under the situation that satisfies oxygen-consumption and humidity; Control the switch of first T-valve and second T-valve according to the actual temperature in the compost system; Launch water circulation cooling device when temperature is too high, temperature is crossed when hanging down and is launched the water cycle heating unit, and attemperation is to 55-60 ℃.Thereby make oxygen-consumption, humidity, temperature all satisfy requirement of experiment.This stage continues to the compost reaction and finishes (beginning to finishing about 20 days from the compost reaction).
After d, the compost reaction beginning, turning in per 6 hours once continues to the compost reaction and finishes.
Composition and massfraction thereof in the excess of said kitchen are generally: yam: 10%-15%, rice: 10%-25%, Radix Dauci Sativae: 10%-25%, leaf: 5%-10%, meat: 3%-8%, soybean: 15%-25%, inoculation soil: 15%-25%.
Beneficial effect of the present invention: oxygen-consumption-humidity-temperature that the present invention adopts jointly controls carries out combined regulating to oxygen-consumption, humidity, temperature, with the method for compost treatment kitchen excess in the past relatively, have being swift in response, improve the advantage of rotten degree.Get into During High-Temperature Composting after the stage, the fs, (step b) control heap body core temperature can better be killed pathogenic bacterium at 70-75 ℃; (step c) control heap body core temperature keeps heap body degradation of substrates and moisture removal best at 55-65 ℃ in subordinate phase.Adopt the comparable traditional composting process of composting of the present invention to shift to an earlier date 3-5 days and obtain the compost finished product, and compost finished product become thoroughly decomposed degree height, quality better.Realize the minimizing and the resource utilization of kitchen excess, improved practicality and the using value of compost product in agricultural.Composting production also can be used for agricultural, forestry and gardens etc.
Description of drawings
Fig. 1: the composting device synoptic diagram that the present invention adopted;
Fig. 2, the compositing system temperature changing trend;
Fig. 3, compositing system organic matter degradation chart of percentage comparisons;
Label among the figure: 1 lagging material, 2 reaction bungs, 3 reaction containers, 4 water cycle heat exchangers, 5 upper temps/wet bulb thermometer, 6 temperature of lower/wet bulb thermometer, 7 air-spreading disks, 8 waste gas ducts, 9 ammonia collecting traps, 10 prolongs, 11 oxygen detection devices, 12 percolate delivery lines, 13 air leading-in conduits, 14 pneumatics pumps, 15 air flowmeter, 16 water tanks, 17-1 first T-valve, 17-2 second T-valve, 18 water cycle heating units, 19 water circulation cooling devices.
Embodiment
Following examples are taked mimic kitchen excess, and kitchen excess and massfraction thereof are: yam: 10%-15%, rice: 10%-25%, Radix Dauci Sativae: 10%-25%, leaf: 5%-10%, meat: 3%-8%, soybean: 15%-25%, inoculation soil: 15%-25%.
The device (as shown in Figure 1) of kitchen excess aerobic compost is made up of lagging material 1, reaction bung 2, reaction container 3, water cycle heat exchanger 4, upper temp/wet bulb thermometer 5, temperature of lower/wet bulb thermometer 6, air-spreading disk 7, waste gas duct 8, ammonia collecting trap 9, prolong 10, oxygen detection device 11, percolate delivery line 12, air leading-in conduit 13, pneumatics pump 14, air flowmeter 15, water tank 16, the first T-valve 17-1, the second T-valve 17-2, water cycle heating unit 18 and water circulation cooling device 19 in following examples; Wherein, in the reaction container 3 the kitchen excess is housed; Upper temp/wet bulb thermometer 5 and temperature of lower/wet bulb thermometer 6 are inserted in the upper and lower of kitchen excess central authorities respectively, are used to detect the temperature and humidity of kitchen excess; The bottom of reaction container 3 is provided with air-spreading disk 7; Percolate delivery line 12 is installed in the bucket of reaction container 3 at the end; Waste gas is discharged by the discarded conduit on the reaction bung 28; Fresh air is through the bottom of air leading-in conduit 13 through pneumatics pump 14, air flowmeter 15 and a valve entering reaction container; Air-spreading disk 7 through reaction container 3 bottoms gets into reaction container 3 inside again; Air flowmeter 15 is used to detect the air flow of composting process, and said valve is used to regulate the air flow of composting process; Said water cycle heat exchanger 4 is interlayers between reaction container 3 and lagging material 1; Water cycle heating unit 18 provides water with water circulation cooling device 19 to water cycle heat exchanger 4, and the water-bath through water in the water cycle heat exchanger 4 is used for the interior temperature of conditioned reaction bucket 3;
The outlet of said water cycle heat exchanger 4 links to each other with the first T-valve 17-1; Inlet links to each other with the second T-valve 17-2; The first T-valve 17-1 also links to each other with the water inlet of water cycle heating unit 18 with water circulation cooling device 19, and the second T-valve 17-2 also links to each other with the water outlet of water cycle heating unit 18 with water circulation cooling device 19; Said upper temp/wet bulb thermometer 5 and temperature of lower/wet bulb thermometer 6 be installed in reaction container 3 outer temperature/humidity sensor and link to each other; An end of humidity sensor links to each other with pneumatics pump 14 in the temperature/humidity sensor; One end of TP is connected with the second T-valve 17-2 with the first T-valve 17-1; The size that the pneumatics pump is regulated air flow through humidity, the first T-valve 17-1 and the second T-valve 17-2 select the water source of water-bath through Temperature numerical.
Said discarded conduit 8 is drawn the back from reaction bung 2 and is inserted ammonia collecting trap 9 through a valve, and the conduit that passes suitable for reading of ammonia collecting trap 9 inserts in the collection trap of band oxygen detection device 11; Prolong 10 is enclosed within on the conduit that inserts collection trap.Wherein, in the ammonia collecting trap dilution heat of sulfuric acid is housed, prevents that ammonia is discharged into to produce peculiar smell in the air; Prolong 10 makes spent air temp be reduced to room temperature, and gas becomes liquid to get into collection trap through prolong 10 rear section aggegations, and residual gas gets into oxygen detection device 11 and measures oxygen concentration.
(C: N=16) 10kg's embodiment 2 packs in the compost reaction container 3 by the simulation kitchen excess of yam, rice, Radix Dauci Sativae, leaf, meat, soybean and inoculation soil constitution; Cover reaction bung 2; Ventilate from reaction container 3 bottoms; Open the waste gas duct 8 at reaction container 3 tops and the percolate delivery line 12 of bottom simultaneously, and prevent the accumulation of percolate, compost reaction beginning;
This compositing system air flow is by upper temp/wet bulb thermometer 5; Temperature of lower/wet bulb thermometer 6 control pneumatics pump 14 operations are automatically carried out air quantity and are regulated, through selected suitable air flow; Humidity in the assurance compost system is between 50%-60%, and whether the inspection oxygen-consumption is greater than 100mg/g.Simulate kitchen waste compost and handle experiment.This compositing system temperature is by upper temp/wet bulb thermometer 5; Temperature of lower/wet bulb thermometer 6 records, and controls the first T-valve 17-1 and the second T-valve 17-2, the water source of adjustment water cycle heat exchanger 4; Launch water circulation cooling device 19 when temperature is too high; Temperature is crossed when hanging down and is launched water cycle heating unit 18, and wherein water temperature is 80 ℃ in the water cycle heating unit 18, and water temperature is a room temperature in the water circulation cooling device 19.Make the compost system temperature remain on 70-75 ℃ through water-bath, remain on 55-65 ℃ after 5 days to compost reaction end at preceding 5 days.If humidity is lower in the compost system, the corresponding also very low requirement that does not reach oxygen-consumption of air flow that requires then strengthens air flow, between the air flowmeter of inlet mouth and valve, connects a water tank 16 simultaneously and strengthens the moisture loss that air flow brings to remedy.If humidity is suitable or higher in the compost system, then can removes water tank 16, thereby make oxygen-consumption, humidity all satisfy requirement of experiment.
Get the former state sample when compost begins, whenever at a distance from 6 hours sample thiefs once, carry out turning simultaneously every day totally 4 times later on, the compost reaction continues 26 days, reaches steady state, NH in the working sample
4 +-N content.
As shown in Figure 2, as can be seen from the figure, embodiment two compares with embodiment one; Got into the During High-Temperature Composting stage in 3 days in advance, and this shows that the fs maintained the temperature at the carrying out that helps the compost reaction about 75 ℃; After this temperature-stable of embodiment two helps the degraded of substrate about 60 ℃, when the temperature of embodiment one descended after 20 days; This moment, the temperature of embodiment two still remained on about 60 ℃, was convenient to organism and continued to decompose.
As shown in Figure 3, as can be seen from the figure, embodiment two compares with embodiment one, and final degradation effect of organic compound obviously raises, and is respectively 51.45% and 57.49%, carry out compound regulation and control after, organic degradation rate has improved 11%.In addition, the degradation effect of organic compound of embodiment two just surpasses 50% about 21 days, and after this temperature keeps constant, and embodiment one becomes thoroughly decomposed the stage until the 24th talent's entering.This shows, adopt polynary regulation and control after, increased the rotten degree of fertilizer, it is consuming time to have reduced compost.
According to above-mentioned analytical results, the present invention can carry out according to following embodiment 3 in practical application:
Embodiment 3
The compost time is 20 days (fs continues 5 days, and subordinate phase continues 15 days), and other condition is identical with embodiment 2.
Claims (7)
1. kitchen excess aerobic composting device; This device comprises reaction container (3) and reaction bung (2); Reaction container is equipped with the kitchen excess in (3); The waste gas that reaction container (3) outside coating one deck lagging material (1), composting process produce is provided with the temperature/humidity meter by percolate delivery line (12) discharge, the reaction container of liquid bottom reaction container (3) that the discarded conduit (8) on the reaction bung (2) is discharged, composting process oozes out in (3); Air leading-in conduit (13) and pneumatics pump (14) are used in reaction container (3), air being provided, and it is characterized in that: this device also comprises water cycle heat exchanger (4), air flowmeter (15), water tank (16) and oxygen detection device (11); The bottom of reaction container (3) is provided with air-spreading disk (7); Air gets into the bottom of reaction container through air leading-in conduit (13) through pneumatics pump (14), air flowmeter (15) and water tank (16), and passes through air-spreading disk (7) entering reaction container (3) inside of reaction container (3) bottom; Said water cycle heat exchanger (4) is an interlayer that is positioned between reaction container (3) and the lagging material (1), and the water-bath through water in the water cycle heat exchanger (4) is used for the interior temperature of conditioned reaction bucket (3); Water tank (16) is used for the humidity in the conditioned reaction bucket (3); The waste gas that discarded conduit (8) is discharged will pass through oxygen detection device (11), to detect the oxygen concentration in the waste gas.
2. device according to claim 1; It is characterized in that: the outlet of said water cycle heat exchanger (4) links to each other with first T-valve (17-1); Inlet links to each other with second T-valve (17-2); First T-valve (17-1) also links to each other with the water inlet of water cycle heating unit (18) with water circulation cooling device (19), and second T-valve (17-2) also links to each other with the water outlet of water cycle heating unit (18) with water circulation cooling device (19); The said temperature/humidity meter temperature/humidity sensor outer with being installed in reaction container (3) links to each other; An end of humidity sensor links to each other with pneumatics pump (14) in the temperature/humidity sensor; One end of TP is connected with first T-valve (17-1) and second T-valve (17-2); The size that pneumatics pump (14) is regulated air flow through humidity, first T-valve (17-1) and second T-valve (17-2) are selected the water source of water-bath through Temperature numerical.
3. device according to claim 2 is characterized in that: water temperature is 80 ℃ in the said water cycle heating unit (18), and said water circulation cooling device (19) water temperature is a room temperature.
4. device according to claim 2; It is characterized in that: said temperature/humidity score is upper temp/wet bulb thermometer (5) and temperature of lower/wet bulb thermometer (6), and upper temp/wet bulb thermometer (5) and temperature of lower/wet bulb thermometer (6) are inserted in the upper and lower of kitchen excess central authorities respectively.
5. device according to claim 2; It is characterized in that: said discarded conduit (8) is drawn the back from reaction bung (2) and is inserted ammonia collecting trap (9) through a valve, and ammonia collecting trap (9) suitable for reading passes a conduit and insert and have in the collection trap of said oxygen detection device (11); Prolong (10) is enclosed within on the conduit that inserts collection trap.
6. the control method of any said device of claim of claim 2~5, it is characterized in that: this method is following:
A, the kitchen excess is packed in the reaction container (3), cover reaction bung (2), ventilate from reaction container (3) bottom, open the waste gas duct (8) at reaction container (3) top and the percolate delivery line (12) of bottom simultaneously, the compost reaction begins;
B, guaranteeing that oxygen detection device (11) result checks under the prerequisite of oxygen-consumption greater than 100mg/g, regulating humidity in the compost system at 50%-60% through selecting air flow, thereby make oxygen-consumption, humidity all satisfy requirement of experiment; Cause the air flow of needs can not reach the oxygen-consumption requirement if humidity is low excessively in the compost system, then strengthen air flow, strengthen the moisture loss that air flow brings through water tank (16) to remedy simultaneously; Then according to the switch of the control of the actual temperature in compost system T-valve, launch water circulation cooling device (19) when temperature is too high, temperature is crossed and is launched water cycle heating unit (18) when hanging down, and attemperation is to 70-75 ℃, and this stage continues 5 days;
C, after 5 days, guaranteeing that oxygen detection device (11) result checks under the prerequisite of oxygen-consumption greater than 100mg/g, regulating humidity in the compost system at 50%-60% through selecting air flow; Cause the air flow of needs can not reach the oxygen-consumption requirement if humidity is low excessively in the compost system; Then strengthen air flow, strengthen the moisture loss that air flow brings through water tank (16) to remedy simultaneously, under the situation that satisfies oxygen-consumption and humidity; Switch according to the control of the actual temperature in compost system T-valve; Launch water circulation cooling device (19) when temperature is too high, temperature is crossed when hanging down and is launched water cycle heating unit (18), and attemperation is to 55-60 ℃; Thereby make oxygen-consumption, humidity, temperature all satisfy requirement of experiment, this stage continues to the compost reaction and finishes;
After d, the compost reaction beginning, turning in per 6 hours once continues to the compost reaction and finishes.
7. method according to claim 6 is characterized in that: the massfraction of each composition is in the excess of said kitchen: yam: 10%-15%; Rice: 10%-25%; Radix Dauci Sativae: 10%-25%; Leaf: 5%-10%; Meat: 3%-8%; Soybean: 15%-25%; Inoculation soil: 15%-25%.
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