CN102432007A - Method for preparing activated carbon by physically activating excess sludge - Google Patents

Method for preparing activated carbon by physically activating excess sludge Download PDF

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Publication number
CN102432007A
CN102432007A CN2011102858954A CN201110285895A CN102432007A CN 102432007 A CN102432007 A CN 102432007A CN 2011102858954 A CN2011102858954 A CN 2011102858954A CN 201110285895 A CN201110285895 A CN 201110285895A CN 102432007 A CN102432007 A CN 102432007A
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excess sludge
activated carbon
furnace
activation
quality
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徐炎华
胡俊
赵贤广
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Nanjing Tech University
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Nanjing Tech University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency
    • Y02P20/129Energy recovery, e.g. by cogeneration, H2recovery or pressure recovery turbines

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  • Treatment Of Sludge (AREA)

Abstract

The invention relates to resource treatment of industrial solid waste, in particular to a method for preparing activated carbon by physically activating excess sludge. The sludge activated carbon is prepared by taking excess sludge generated by sewage treatment as a raw material and using water vapor as activated gas through a physical activation method. According to the invention, a large amount of excess sludge generated by sewage treatment is used as a raw material to prepare the activated carbon, and the high-efficiency utilization of energy is realized through recycling of various residual heats, so that the energy consumption for producing ton activated carbon products is low; compared with chemical activation, physical activation is adopted, no large amount of waste water is generated in the preparation process, and the production process is clean and environment-friendly. The invention has good economic benefit, ecological benefit and social benefit.

Description

The physically activated preparation process of active carbon of a kind of excess sludge
Technical field
The present invention relates to a kind of disposal of resources of industrial solid castoff, specifically is the physically activated preparation process of active carbon of a kind of excess sludge.
Background technology
Mud is meant the sewage sludge that in sewage work's sewage treatment process, produces, and mainly comprises the excess sludge that produces in the preliminary sedimentation tank primary sludge that produces and the structures of carrying out a biological disposal upon.
Because moisture percentage in sewage sludge is high, volume is big, not only in the process of disposing, takies a large amount of land resources, and in the process of transhipment, very easily takes place to leak and pollute surrounding enviroment; Simultaneously, contain the great number of organic matters material in the mud, run into anaerobic environment corruption can take place, and produce unpleasant odors such as hydrogen sulfide, thiomethyl alcohol.In addition, also contain hazardous and noxious substances and pathogenic bacteria, parasite and hard-degraded substances such as heavy metal in the mud, the safety of human and ecotope in serious threat.If mud can not get scientific and reasonable treatment and disposal, be easy to cause secondary pollution.In addition, most objectionable impuritiess all are by shifting in the sewage in the mud.Can not get scientific and reasonable treatment and disposal if mud arbitrarily throws aside, the WWT work in early stage is equivalent to that all that has been achieved is spoiled so.Therefore, sludge treatment is disposed has become wastewater treatment in China industry and the fast-developing bottleneck of Development of China's Urbanization.At present, improper by sewage sludge disposal and social concern that cause makes first appearance.For example, Xiamen City 7 tame sewage works increase more than 500 ton of mud average every day, and these mud are had nowhere to go, and heap is many more more.Owing to be difficult to find interim landfill place, part of contaminated water treatment plant even face the crisis that shuts down.Also having the mud of " first major case is polluted in the capital " discussed warmly by the insider to steal row's incident makes the mud problem become the focus that various circles of society pay close attention to once more.
To the raising of environmental standard requirement and appearing gradually of mud traditional treatment method drawback, press for a kind of resource technology along with in recent years with the thorough treatment and disposal of mud.
Summary of the invention
The objective of the invention is to deficiency, provide a kind of excess sludge physically activated preparation process of active carbon to prior art.
1. technical scheme of the present invention is: the physically activated preparation process of active carbon of a kind of excess sludge, and its concrete steps are following:
(1), will be behind mechanical dehydration the excess sludge of quality water ratio 75~85%; Be dried to quality water ratio 25~40% through 110~120 ℃ earlier; Add the quality percentage composition account for the over dry sludge quantity again and be 1~10% the quality percentage composition that increases the charcoal material, accounts for the over dry sludge quantity and be 1~5% coal tar sticker, stir; Or directly to the excess sludge of quality water ratio 75~85% behind mechanical dehydration, adding the quality percentage composition that accounts for the over dry sludge quantity and be 1~10% increase charcoal material and the quality percentage composition that accounts for the over dry sludge quantity is 1~5% coal tar sticker, stirs;
(2), under 50~150MPa pressure, extrusion molding;
(3), pressed active carbon under 110~120 ℃, dry 2~6h;
(4), at 300~500 ℃ of carbonization 0.5~2h in carbide furnace, obtain carbonized stock, the tail gas that carbonization produces feeds waste heat boiler and burns;
(5), in activation furnace, feed water vapour, carbonized material is at 700~950 ℃ of activation 1~3h, the activation furnace discharging promptly makes gac through screening.
Preferred described carburetting material is at least a kind of in wood chip, stalk, shell or the coal dust.
Tail gas in the carbide furnace described in the preferred steps (4) is sent in the waste heat boiler through induced draft fan and is burnt, and the heat water generates of generation is used for the water vapor of step (5).
Step (5) the activation furnace exhaust temperature of coming out of the stove is higher, can be used at least step (1) or (3) drying source.
When this device moved for the first time, thermal source provided through adding other fuel combustions, and extra fuel comprises: natural gas, biogas, diesel oil, oil or coal.
Beneficial effect:
1, with mud is the feedstock production gac, for the treatment and disposal of mud finds a way out, cheaply can gets for Activated Carbon Production has found simultaneously, the raw material of wide material sources, can alleviate China's timber, energy starved contradiction.
2, through multiple residual heat recovery, realized the efficient utilization of the energy, thereby the energy consumption of production ton activated carbon product is low.
3, compare with chemical activation, adopt physically activatedly, no a large amount of waste water produces in the process of preparation, the production process clean environment firendly.
Description of drawings
Fig. 1 is method technology of the present invention (enforcement 1 and enforcement a 2) schema;
Fig. 2 is method technology of the present invention (enforcement 3 and enforcement a 4) schema.
Embodiment
Embodiment 1:
As shown in Figure 1; After getting mechanical dehydration, certain petro-chemical corporation's excess sludge of quality water ratio 75% is dried to quality water ratio 25% through going out furnace exhaust gas with activation furnace in 110 ℃; The coal tar that adds the coal dust and 5% (mass percent) that accounts for over dry sludge quantity 5% (mass percent) again; Behind stirring, the mixing, under 50MPa pressure, extrusion molding; Molding materials is gone out furnace exhaust gas with activation furnace be delivered to 350 ℃ of carbonization 2h of carbide furnace in 110 ℃ of dry 6h, dried materials; Carbonized stock is delivered to the feeding water vapor, and (tail gas in the carbide furnace is sent in the waste heat boiler through induced draft fan and is burnt; The heat water generates that produces) 700 ℃ of activation 3h of activation furnace, the activation furnace discharging makes gac through screening.Through detecting its specific surface area: 287m 2/ g, iodine number: 362mg/g, intensity 93%.
Embodiment 2:
As shown in Figure 1, get mechanical dehydration after, certain medication chemistry factory sewage treatment plant residual mud of quality water ratio 85%; Water ratio is 85% after the belt press filtration; Be dried to quality water ratio 40% through go out furnace exhaust gas with activation furnace in 120 ℃, add the coal tar of the coal dust and 1% (mass percent) that accounts for over dry sludge quantity 10% (mass percent) again, stir, behind the mixing; Under 150MPa pressure, extrusion molding; Molding materials is gone out furnace exhaust gas with activation furnace be delivered to 500 ℃ of carbonization 0.5h of carbide furnace in 120 ℃ of dry 2h, dried materials; Carbonized stock is delivered to the feeding water vapor, and (tail gas in the carbide furnace is sent in the waste heat boiler through induced draft fan and is burnt; The heat water generates that produces) 850 ℃ of activation 1.5h of activation furnace, the activation furnace discharging makes gac through screening.Through detecting its specific surface area: 317m 2/ g, iodine number: 390mg/g, intensity 90%.
Embodiment 3:
As shown in Figure 2, get mechanical dehydration after, certain sanitary sewage disposal plant excess sludge of quality water ratio 85%; Add sawdust and 3% (mass percent) coal tar that accounts for over dry sludge quantity 4% (mass percent); Behind stirring, the mixing, under 100MPa pressure, extrusion molding; Molding materials is gone out furnace exhaust gas with activation furnace be delivered to 500 ℃ of carbonization 0.5h of carbide furnace in 110 ℃ of dry 4h, dried materials; Carbonized stock is delivered to the feeding water vapor, and (tail gas in the carbide furnace is sent in the waste heat boiler through induced draft fan and is burnt; The heat water generates that produces) 950 ℃ of activation 1h of activation furnace, the activation furnace discharging makes gac through screening.Through detecting its specific surface area: 336m 2/ g, iodine number: 422mg/g, intensity 91%.
Embodiment 4:
As shown in Figure 2, get mechanical dehydration after, certain insecticide factory's sewage treatment plant residual mud of quality water ratio 80%; Add wood chip that accounts for over dry sludge quantity 1% (mass percent) and the coal tar that accounts for over dry sludge quantity 1% (mass percent); Behind stirring, the mixing, under 150MPa pressure, extrusion molding; Molding materials is gone out furnace exhaust gas with activation furnace be delivered to 400 ℃ of carbonization 0.5h of carbide furnace, discharging entering activation furnace in 120 ℃ of dry 3h, dried materials; (tail gas in the carbide furnace is sent in the waste heat boiler through induced draft fan and is burnt to feed water vapor; The heat water generates that produces) 800 ℃ of activated carbon dissolve material 2h, make gac after the activation furnace discharging cooling.Record specific surface area: 313m 2/ g, iodine number: 405mg/g, intensity 90%.

Claims (4)

1. physically activated preparation process of active carbon of excess sludge, its concrete steps are following:
(1), will be behind mechanical dehydration the excess sludge of quality water ratio 75~85%; Be dried to quality water ratio 25~40% through 110~120 ℃ earlier; Add the quality percentage composition account for the over dry sludge quantity again and be 1~10% the quality percentage composition that increases the charcoal material, accounts for the over dry sludge quantity and be 1~5% coal tar sticker, stir; Or directly to the excess sludge of quality water ratio 75~85% behind mechanical dehydration, adding the quality percentage composition that accounts for the over dry sludge quantity and be 1~10% increase charcoal material and the quality percentage composition that accounts for the over dry sludge quantity is 1~5% coal tar sticker, stirs;
(2), under 50~150MPa pressure, extrusion molding;
(3), pressed active carbon under 110~120 ℃, dry 2~6h;
(4), at 300~500 ℃ of carbonization 0.5~2h in carbide furnace, obtain carbonized stock, the tail gas that carbonization produces feeds waste heat boiler and burns;
(5), in activation furnace, feed water vapour, carbonized material is at 700~950 ℃ of activation 1~3h, the activation furnace discharging promptly makes gac through screening.
2. method according to claim 1 is characterized in that described carburetting material is at least a kind of in wood chip, stalk, shell or the coal dust.
3. method according to claim 1, it is characterized in that tail gas in the carbide furnace described in the step (4) is sent in the waste heat boiler through induced draft fan burns, and the heat water generates of generation is used for the water vapor of step (5).
4. method according to claim 1, it is characterized in that institute's step (5) activation furnace go out furnace exhaust gas be used at least step (1) or (3) drying source.
CN2011102858954A 2011-09-23 2011-09-23 Method for preparing activated carbon by physically activating excess sludge Pending CN102432007A (en)

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Cited By (28)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102701200A (en) * 2012-05-14 2012-10-03 北京工业大学 Method for preparing active carbon from municipal sludge by two-step thermal decomposition
CN102936012A (en) * 2012-12-05 2013-02-20 东南大学 Method for preparing activated carbon with sludge serving as raw material
CN103521179A (en) * 2013-09-29 2014-01-22 福建工程学院 One-step method for preparing sludge-based formed magnetic active carbon
CN103936005A (en) * 2014-04-16 2014-07-23 邹炎 System and method for recycling petrochemical industrial waste
CN104028221A (en) * 2014-06-25 2014-09-10 无锡市崇安区科技创业服务中心 Magnetic active carbon and preparation method thereof
CN104096541A (en) * 2014-07-24 2014-10-15 扬州荣康空气净化设备有限公司 Preparation method for regenerative active adsorbent through solid wastes and plants
CN104495841A (en) * 2014-12-09 2015-04-08 西南石油大学 Preparation method of walnut shell-doped sludge activated carbon
CN104789236A (en) * 2015-04-30 2015-07-22 吴植仁 Internal-combustion type biomass particle material drying, carbonizing and activating integrated furnace
CN104818036A (en) * 2015-04-30 2015-08-05 吴植仁 Method for using self-produced sludge carbon to perform sewage treatment and sludge carbonizing system
CN105170090A (en) * 2015-10-13 2015-12-23 中国石油化工股份有限公司 Method for preparing residual active sludge-based active carbon water treatment agent
CN105170089A (en) * 2015-10-13 2015-12-23 中国石油化工股份有限公司 Method for preparing chemical leakage accident adsorbents from excess activated sludge
CN105523555A (en) * 2016-01-14 2016-04-27 上海交通大学 Activated carbon preparation method of sludge type argillaceous biomass
CN106744952A (en) * 2016-11-29 2017-05-31 中冶华天南京工程技术有限公司 The method that sewage sludge prepares modified active coke
CN107188167A (en) * 2017-05-24 2017-09-22 上海理工大学 A kind of method that utilization activated by urine municipal sludge prepares active sludge carbon
CN107628619A (en) * 2017-09-15 2018-01-26 深圳市水务(集团)有限公司 A kind of preparation method of the rich nitrogen active sludge carbon of adulterated food leftover bits and pieces
CN107640771A (en) * 2016-07-22 2018-01-30 中国科学院大学 A kind of compound matrix activated carbon of sludge coal and preparation method thereof
CN107651684A (en) * 2016-07-26 2018-02-02 广州城辉环保科技有限公司 A kind of method that carbonization manufacture activated carbon is pyrolyzed with municipal sludge
CN109201000A (en) * 2018-10-15 2019-01-15 成都恩承科技股份有限公司 A kind of method of one step of oil gas field oil sludge manufacture acticarbon
CN110002444A (en) * 2019-04-10 2019-07-12 浙江清风源环保科技有限公司 The preparation method of active carbon and active carbon
CN110078074A (en) * 2019-04-10 2019-08-02 浙江清风源环保科技有限公司 A kind of preparation of high absorption property sludge base charcoal and activation method
CN110655076A (en) * 2019-11-15 2020-01-07 山西新华化工有限责任公司 Production process for preparing activated carbon from sludge
CN111392969A (en) * 2020-04-01 2020-07-10 北京鼎勝投资管理有限公司 Method for treating sewage thick matter
CN111453727A (en) * 2020-05-26 2020-07-28 上海化工研究院有限公司 Preparation method of sludge-straw composite biomass activated carbon
CN112279243A (en) * 2020-10-21 2021-01-29 太原理工大学 Coal gangue-sludge-based activated carbon, preparation method thereof and application thereof in mediating and strengthening anaerobic digestion of sewage
CN113003572A (en) * 2021-04-16 2021-06-22 中晶城康资源再生利用技术有限公司 Method for preparing activated carbon from sludge and activated carbon
CN113184844A (en) * 2021-05-25 2021-07-30 马鞍山钢铁股份有限公司 Method for preparing activated carbon by using carbon-containing dust and mud
CN114873594A (en) * 2022-05-06 2022-08-09 山东海普欧环保设备科技有限公司 Method for preparing activated carbon from sludge
CN115676823A (en) * 2022-10-31 2023-02-03 城康材料技术有限公司 Sludge-based activated carbon, preparation method thereof and application thereof in adsorption of organic matters in wastewater

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CN102107872A (en) * 2011-03-04 2011-06-29 南京工业大学 Process for preparing activated carbon by adding shells into chemical sludge

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Cited By (34)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102701200A (en) * 2012-05-14 2012-10-03 北京工业大学 Method for preparing active carbon from municipal sludge by two-step thermal decomposition
CN102936012A (en) * 2012-12-05 2013-02-20 东南大学 Method for preparing activated carbon with sludge serving as raw material
CN103521179B (en) * 2013-09-29 2015-08-19 福建工程学院 One-step method prepares the method for sludge based forming magnetic active carbon
CN103521179A (en) * 2013-09-29 2014-01-22 福建工程学院 One-step method for preparing sludge-based formed magnetic active carbon
CN103936005A (en) * 2014-04-16 2014-07-23 邹炎 System and method for recycling petrochemical industrial waste
CN104028221A (en) * 2014-06-25 2014-09-10 无锡市崇安区科技创业服务中心 Magnetic active carbon and preparation method thereof
CN104096541A (en) * 2014-07-24 2014-10-15 扬州荣康空气净化设备有限公司 Preparation method for regenerative active adsorbent through solid wastes and plants
CN104495841A (en) * 2014-12-09 2015-04-08 西南石油大学 Preparation method of walnut shell-doped sludge activated carbon
CN104789236A (en) * 2015-04-30 2015-07-22 吴植仁 Internal-combustion type biomass particle material drying, carbonizing and activating integrated furnace
CN104818036A (en) * 2015-04-30 2015-08-05 吴植仁 Method for using self-produced sludge carbon to perform sewage treatment and sludge carbonizing system
CN104818036B (en) * 2015-04-30 2017-06-27 吴植仁 The method and sludge charcoal processing system of sewage disposal are carried out with self-produced sludge carbon
CN105170090A (en) * 2015-10-13 2015-12-23 中国石油化工股份有限公司 Method for preparing residual active sludge-based active carbon water treatment agent
CN105170089A (en) * 2015-10-13 2015-12-23 中国石油化工股份有限公司 Method for preparing chemical leakage accident adsorbents from excess activated sludge
CN105523555B (en) * 2016-01-14 2017-10-03 上海交通大学 A kind of activated carbon preparation method of sludge class shale biomass
CN105523555A (en) * 2016-01-14 2016-04-27 上海交通大学 Activated carbon preparation method of sludge type argillaceous biomass
CN107640771A (en) * 2016-07-22 2018-01-30 中国科学院大学 A kind of compound matrix activated carbon of sludge coal and preparation method thereof
CN107651684A (en) * 2016-07-26 2018-02-02 广州城辉环保科技有限公司 A kind of method that carbonization manufacture activated carbon is pyrolyzed with municipal sludge
CN106744952B (en) * 2016-11-29 2019-07-12 中冶华天南京工程技术有限公司 The method that sewage sludge prepares modified active coke
CN106744952A (en) * 2016-11-29 2017-05-31 中冶华天南京工程技术有限公司 The method that sewage sludge prepares modified active coke
CN107188167A (en) * 2017-05-24 2017-09-22 上海理工大学 A kind of method that utilization activated by urine municipal sludge prepares active sludge carbon
CN107188167B (en) * 2017-05-24 2019-06-28 上海理工大学 A method of active sludge carbon is prepared using activated by urine municipal sludge
CN107628619A (en) * 2017-09-15 2018-01-26 深圳市水务(集团)有限公司 A kind of preparation method of the rich nitrogen active sludge carbon of adulterated food leftover bits and pieces
CN109201000A (en) * 2018-10-15 2019-01-15 成都恩承科技股份有限公司 A kind of method of one step of oil gas field oil sludge manufacture acticarbon
CN110078074A (en) * 2019-04-10 2019-08-02 浙江清风源环保科技有限公司 A kind of preparation of high absorption property sludge base charcoal and activation method
CN110002444A (en) * 2019-04-10 2019-07-12 浙江清风源环保科技有限公司 The preparation method of active carbon and active carbon
CN110655076A (en) * 2019-11-15 2020-01-07 山西新华化工有限责任公司 Production process for preparing activated carbon from sludge
CN111392969A (en) * 2020-04-01 2020-07-10 北京鼎勝投资管理有限公司 Method for treating sewage thick matter
CN111453727A (en) * 2020-05-26 2020-07-28 上海化工研究院有限公司 Preparation method of sludge-straw composite biomass activated carbon
CN112279243A (en) * 2020-10-21 2021-01-29 太原理工大学 Coal gangue-sludge-based activated carbon, preparation method thereof and application thereof in mediating and strengthening anaerobic digestion of sewage
CN112279243B (en) * 2020-10-21 2022-05-17 太原理工大学 Coal gangue-sludge-based activated carbon, preparation method thereof and application thereof in mediating and strengthening anaerobic digestion of sewage
CN113003572A (en) * 2021-04-16 2021-06-22 中晶城康资源再生利用技术有限公司 Method for preparing activated carbon from sludge and activated carbon
CN113184844A (en) * 2021-05-25 2021-07-30 马鞍山钢铁股份有限公司 Method for preparing activated carbon by using carbon-containing dust and mud
CN114873594A (en) * 2022-05-06 2022-08-09 山东海普欧环保设备科技有限公司 Method for preparing activated carbon from sludge
CN115676823A (en) * 2022-10-31 2023-02-03 城康材料技术有限公司 Sludge-based activated carbon, preparation method thereof and application thereof in adsorption of organic matters in wastewater

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Application publication date: 20120502