CN102430561A - Electrolytic aluminum anode scrap cleaning and crushing system and recovery method - Google Patents
Electrolytic aluminum anode scrap cleaning and crushing system and recovery method Download PDFInfo
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- CN102430561A CN102430561A CN2011103780001A CN201110378000A CN102430561A CN 102430561 A CN102430561 A CN 102430561A CN 2011103780001 A CN2011103780001 A CN 2011103780001A CN 201110378000 A CN201110378000 A CN 201110378000A CN 102430561 A CN102430561 A CN 102430561A
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Abstract
The invention provides an electrolytic aluminum anode scrap cleaning and crushing system and a recovery method thereof. The production efficiency can be improved, the work environment of workers is improved, the work intensity of the workers is reduced, the danger degree in the production is reduced, and the energy-saving and consumption-reduction effect is also realized. The electrolytic aluminum anode scrap cleaning and crushing system comprises more than one cleaning platform, more than one dismounting crushing machine, more than one dust remover, a large-inclination-angle belt conveyor, a reaction type crushing machine and a material cabin. The recovery method comprises the following steps that anode scraps are conveyed onto the cleaning platform to be crushed on a grate by the dismounting crushing machine, crushed large and small material blocks are conveyed to the reaction type crushing machine to be crushed again through the large-inclination-angle belt conveyor, the crushed powder materials are conveyed to the material cabin through a bucket hoisting machine, and dust generated in the crushing and transportation process is conveyed to the large-inclination-angle belt conveyor through a spiral conveyor and is finally conveyed to the material cabin.
Description
Technical field
The present invention relates to the novel residual anode processing field, relate in particular to a kind of electrolytic aluminium anode scrap cleaning crushing system and recovery method.
Background technology
Along with constantly development of aluminium industry; The cleaning of anode scrap utmost point material loading and broken recovery that in Aluminium Electrolysis, produce have become important operation of enterprise; For further reducing worker's labour intensity of this operation; Improve worker's working environment, improve job safety coefficient, operating efficiency and productivity effect, ad hoc meter has been invented electrolytic aluminium anode scrap cleaning crushing system and recovery method.
At present; Cleaning of electrolytic aluminium anode scrap utmost point material loading and fragmentation are returned and are utilized in the production process again; Its technological process is: anode scrap is cleared up by instruments such as sledgehammer, hammer drill, pneumatic picks through manual work after arriving white utmost point dressing shop, and the material piece under the cleaning is pulverized with jaw crusher then.Whole process of production, personnel labor intensity is big, poor working environment, and the vehicle transport expense is higher, and the equipment operation cost is big, and very dangerous.
Under original manufacturing condition, the broken quantifying feed operation of bulk materials is carried out quantitative feed operation by manual work entirely, and personnel labor intensity is big, and operating efficiency is slow, poor working environment; Electrolytic aluminium anode scrap utmost point material loading utilizes dump truck that material is transported to associated production technology workshop after crushed again.
Summary of the invention
One of the object of the invention provides a kind of electrolytic aluminium anode scrap cleaning crushing system, not only can enhance productivity, and improves worker's working environment, reduces worker's labour intensity, reduces getting degree of danger in the production, can play energy-saving and cost-reducing effect again.
To achieve these goals, the technical scheme of the present invention's employing is following:
A kind of electrolytic aluminium anode scrap cleaning crushing system comprises more than one cleaning platform, dismantles disintegrating machine more than one, an above deduster, a high angle belt conveyer conveyer, an impact breaker and a feed bin; The cleaning platform surface is provided with a plurality of grids, and the dismounting disintegrating machine is positioned on the cleaning platform; High angle belt conveyer conveyer, part are arranged on cleaning platform below, and another part extends the cleaning platform, and terminal point and be higher than the cleaning platform; The impact breaker inlet links to each other with high angle belt conveyer conveyer terminal point, and the impact breaker outlet links to each other with bucket elevator; The bucket elevator outlet is communicated with the feed bin that has feed opening; Each cleaning platform top is equipped with dust collection cover, and dust collection cover is communicated with the deduster inlet through pipeline, and the deduster outlet communicates with the high angle belt conveyer conveyer through conveying worm.
In the above-mentioned electrolytic aluminium anode scrap cleaning crushing system, it also includes the vibrations batcher, and the vibrations batcher comprises support, be obliquely installed the feed chassis above support and be arranged on the eccentric vibrating motor of being with at feeding mouth place, feed chassis.
In the above-mentioned electrolytic aluminium anode scrap cleaning crushing system; It also comprises broken laying dust cover and broken deduster; Broken laying dust cover is positioned at the impact breaker top; Broken deduster inlet is communicated with broken laying dust cover through cleaning shaft, and broken deduster outlet communicates with the high angle belt conveyer conveyer through second conveying worm.
In the above-mentioned electrolytic aluminium anode scrap cleaning crushing system, the dismounting disintegrating machine is the excavator that has destroyer.
Two of the object of the invention provides a kind of listing electrolytic aluminium anode scrap cleaning crushing system that utilizes and carries out the method that electrolytic aluminium anode scrap utmost point material loading reclaims, and technical process is simple.
To achieve these goals, the technical scheme of the present invention's employing is following:
A kind of electrolytic aluminium anode scrap cleaning crushing system that utilizes carries out electrolytic aluminium anode scrap material loading recovery method; This method is that anode scrap is delivered on the cleaning platform; On grid, carry out fragmentation with the dismounting disintegrating machine, the big small powder piece in broken back is delivered to impact breaker through the high angle belt conveyer conveyer and is carried out fragmentation again, and the powder after the fragmentation is delivered to feed bin through bucket elevator; The dust that in broken and transportation, produces is collected after conveying worm is delivered to the high angle belt conveyer conveyer through dust-precipitator, finally delivers to feed bin in the lump.
Beneficial effect of the present invention:
(1) broken machine and disintegrating machine are torn in utilization open in the system, have improved anode scrap cleaning and broken working strength of workers and working environment greatly, have improved workman's job safety coefficient, operating efficiency and productivity effect.
(2) utilized that the vibrations batcher is reinforced to have replaced hand stock, realized that mechanization produces automatically.
(3) deduster is no longer transported by manual work after collecting the dirt material, but is back to flow process through conveying worm, has improved operating efficiency.
(4) be provided with deduster, solved in the production process dust workman's harm.
(5) cancelled hand breaking, reduced vehicle transport, avoided cross-operation, the dangerous matter sources that personnel face significantly reduces, and has reduced the possibility that personal unsafe conditions takes place.
(6) utmost point material loading saved after clearly down vehicle beat store up put, the expense that operation produced such as returns entrucking, utilize belt conveyor to replace, the vehicle transport expense reduces greatly.
(7) dust is collected the back recovery through dust-precipitator in the production process, has reduced the loss that powder flies upward generation.
(8) whole system has been saved a large amount of equipment investments and equipment operating cost than technology of the same type.
Description of drawings
Fig. 1 is the structural representation of crushing system of the present invention.
Fig. 2 is the structural representation of vibrations batcher.
The specific embodiment
Better understand the present invention for the ease of those skilled in the art, the present invention is described further below in conjunction with specific embodiment.
With reference to accompanying drawing 1, a kind of electrolytic aluminium anode scrap cleaning crushing system comprises 2 cleaning platform 4, dismounting disintegrating machine, high angle belt conveyer conveyer 8, an impact breaker 9 and a feed bin 13; Cleaning platform 4 surfaces are provided with a plurality of grids 7, and the dismounting disintegrating machine is that the excavator that has destroyer is positioned on the cleaning platform 4; High angle belt conveyer conveyer 8 parts are arranged on cleaning platform 4 belows, and another part extends cleaning platform 4, and terminal point and be higher than cleaning platform 4; Impact breaker 9 inlets link to each other with high angle belt conveyer conveyer 8 terminal points, and impact breaker 9 outlets link to each other with bucket elevator 11; Bucket elevator 11 outlets are communicated with the feed bin 13 that has feed opening 12; Each cleaning platform top is equipped with dust collection cover 3, and dust collection cover 3 is communicated with deduster 1 inlet through pipeline 2, and deduster 1 outlet communicates with high angle belt conveyer conveyer 8 through conveying worm 10.
With reference to accompanying drawing 2; Electrolytic aluminium anode scrap cleaning crushing system also includes vibrations batcher 6; Vibrations batcher 6 comprises support 64, feed chassis 62 and is arranged on the eccentric vibrating motor 61 of being with of 62 feeding mouth places, feed chassis; Feed chassis 62 1 ends are installed on the support 3, and up to certain angle, damper 63 comprises two plate bodys 631 and two damping springs 632 between two plate bodys 631 that connect feed chassis 62 and support 64 to the other end through 63 in damper.Adopt vibrations batcher 6 to utilize object principle of inertia in the motion; Under the eccentric effect of inertia of vibrating motor 61, drive feed chassis 62 vibrations together, the material on feed chassis 62 is along with under vibrations of feed chassis 62 high-frequencies and the inertia force effect; On 62 inclined planes, feed chassis, slowly glide; Can replace artificial the supply, avoid one-time feeding too many, improve operating efficiency.
Electrolytic aluminium anode scrap cleaning crushing system also comprises broken laying dust cover 15 and broken deduster 14; Broken laying dust cover 15 is positioned at impact breaker 9 tops; Broken deduster inlet 15 is communicated with broken laying dust cover 15 through cleaning shaft 16, and broken deduster 15 outlets communicate with high angle belt conveyer conveyer 8 through second conveying worm 17.
A kind of above-mentioned electrolytic aluminium anode scrap cleaning crushing system that utilizes carries out electrolytic aluminium anode scrap utmost point material loading recovery method; It may further comprise the steps: the anode scrap that is produced in the Aluminium Electrolysis process is transported to the cleaning factory building by the anode scrap transport vehicle; Anode scrap is after the cooling of dressing shop cooling zone; With driving it is lifted to electrolytic aluminium anode scrap cleaning crushing system; Anode scrap carries out fragmentation with the dismounting disintegrating machine on grid 7, the big small powder piece in broken back is delivered to impact breaker 9 through high angle belt conveyer conveyer 8 and carried out fragmentation again, and the powder after the fragmentation is delivered to feed bin 13 through bucket elevator 11 and deposited temporarily; The dust that in broken and transportation, produces is collected after the conveying worm 10 and second conveying worm 17 are delivered in the clean-up process through deduster 1 and broken deduster 15, finally delivers in the lump in the feed bin 13 with returns.Utilize in the method and tear broken machine open and carry out fragmentation, solved the condition of work of manual work and reduced working strength of workers; Big small powder piece directly falls into high angle belt conveyer conveyer 8, and it is broken again to deliver to impact breaker 9 by high angle belt conveyer conveyer 8, utilizes broken jaw crusher and the impact breaker two stage crusher of replacing of impact breaker 9 one-levels, has reduced process; Utilize cleaner, collect the dust that produces in the processes such as the cleaning of anode scrap utmost point material loading, transportation, fragmentation, the dirt material that deduster is collected directly is delivered in the flow process by conveying worm, no longer by the manual work transportation, has improved workman's condition of work and has improved operating efficiency.
Above embodiment only is used to explain technical scheme of the present invention but not to its restriction; Although the present invention is specified through embodiment; Under the field personnel should make amendment or the part technical characterictic is equal to replacement with reference to concrete mode of the present invention; But under the spirit that does not break away from technical scheme of the present invention, above-mentioned change or be equal to replacement and should belong in the technical scheme scope that the present invention asks for protection.
Claims (7)
1. electrolytic aluminium anode scrap cleaning crushing system is characterized in that: comprise more than one cleaning platform, dismantle disintegrating machine more than one, an above deduster, a high angle belt conveyer conveyer, an impact breaker and a feed bin; The cleaning platform surface is provided with a plurality of grids, and the dismounting disintegrating machine is positioned on the cleaning platform; The high angle belt conveyer conveyor section is arranged on cleaning platform below, and another part extends the cleaning platform, and terminal point and be higher than the cleaning platform; The impact breaker inlet links to each other with high angle belt conveyer conveyer terminal point, and the impact breaker outlet links to each other with bucket elevator; The bucket elevator outlet is communicated with the feed bin that has feed opening; Each cleaning platform top is equipped with dust collection cover, and dust collection cover is communicated with the deduster inlet through pipeline, and the deduster outlet communicates with the high angle belt conveyer conveyer through conveying worm.
2. according to claim 1 electrolytic aluminium anode scrap cleaning crushing system; It is characterized in that: it also includes the vibrations batcher, and the vibrations batcher comprises support, is obliquely installed the feed chassis above support and is arranged on the eccentric vibrating motor of being with at feeding mouth place, feed chassis.
3. according to claim 2 electrolytic aluminium anode scrap cleaning crushing system, it is characterized in that: feed chassis one end is installed on the support, and the other end passes through the damper frame up to arriving certain angle.
4. according to claim 3 electrolytic aluminium anode scrap cleaning crushing system, it is characterized in that: damper comprises two plate bodys and two damping springs between two plate bodys that connect feed chassis and support.
5. according to claim 1 or 2 electrolytic aluminium anode scraps cleaning crushing system; It is characterized in that: it also comprises broken laying dust cover and broken deduster; Broken laying dust cover is positioned at the impact breaker top; Broken deduster inlet is communicated with broken laying dust cover through cleaning shaft, and broken deduster outlet communicates with the high angle belt conveyer conveyer through second conveying worm.
6. according to claim 1 or 2 electrolytic aluminium anode scraps cleaning crushing system, it is characterized in that: tearing broken machine open is the excavator that has destroyer.
7. one kind is utilized claim 1 or 2 electrolytic aluminium anode scraps cleaning crushing system to carry out electrolytic aluminium anode scrap utmost point material loading recovery method; It is characterized in that: this method is anode scrap to be delivered on the cleaning platform on grid, carry out fragmentation with the dismounting disintegrating machine; The big small powder piece in broken back is delivered to impact breaker through the high angle belt conveyer conveyer and is carried out broken again; Powder after the fragmentation is delivered to feed bin through bucket elevator; The dust that in broken and transportation, produces is finally delivered to feed bin in the lump through collecting after conveying worm is delivered to the high angle belt conveyer conveyer.
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CN2011103780001A CN102430561A (en) | 2011-11-24 | 2011-11-24 | Electrolytic aluminum anode scrap cleaning and crushing system and recovery method |
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CN2011103780001A CN102430561A (en) | 2011-11-24 | 2011-11-24 | Electrolytic aluminum anode scrap cleaning and crushing system and recovery method |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104047029A (en) * | 2014-06-23 | 2014-09-17 | 云南云铝润鑫铝业有限公司 | Automatic cleaning device for aluminum electrolyzed anode scrap |
CN107541601A (en) * | 2017-07-03 | 2018-01-05 | 聊城信源集团有限公司 | A kind of clear cinder inclusion recycling method of aluminium water bag |
CN108889382A (en) * | 2018-07-18 | 2018-11-27 | 聊城信源集团有限公司 | The broken reutilization system and method for electrolytic cell fishing slag charge |
CN111589575A (en) * | 2020-05-26 | 2020-08-28 | 国家电投集团黄河上游水电开发有限责任公司 | Extremely fine incomplete separation of charcoal yang and outer device of arranging |
CN111617881A (en) * | 2020-06-01 | 2020-09-04 | 国家电投集团黄河上游水电开发有限责任公司 | Broken production line of incomplete utmost point electrolyte clearance for aluminium |
CN112011806A (en) * | 2020-07-07 | 2020-12-01 | 河南中孚铝业有限公司 | On-line cleaning system for residual anode of aluminum electrolyte |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104047029A (en) * | 2014-06-23 | 2014-09-17 | 云南云铝润鑫铝业有限公司 | Automatic cleaning device for aluminum electrolyzed anode scrap |
CN107541601A (en) * | 2017-07-03 | 2018-01-05 | 聊城信源集团有限公司 | A kind of clear cinder inclusion recycling method of aluminium water bag |
CN108889382A (en) * | 2018-07-18 | 2018-11-27 | 聊城信源集团有限公司 | The broken reutilization system and method for electrolytic cell fishing slag charge |
CN108889382B (en) * | 2018-07-18 | 2024-04-12 | 聊城信源集团有限公司 | Broken recycling system and method for slag scooping material of electrolytic tank |
CN111589575A (en) * | 2020-05-26 | 2020-08-28 | 国家电投集团黄河上游水电开发有限责任公司 | Extremely fine incomplete separation of charcoal yang and outer device of arranging |
CN111617881A (en) * | 2020-06-01 | 2020-09-04 | 国家电投集团黄河上游水电开发有限责任公司 | Broken production line of incomplete utmost point electrolyte clearance for aluminium |
CN112011806A (en) * | 2020-07-07 | 2020-12-01 | 河南中孚铝业有限公司 | On-line cleaning system for residual anode of aluminum electrolyte |
CN112011806B (en) * | 2020-07-07 | 2023-11-28 | 河南中孚铝业有限公司 | Online cleaning system for residual anode of aluminum electrolyte |
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Application publication date: 20120502 |