CN102419925A - Inclined shaft (roadway) transportation human-oriented safety monitoring and training system in mining area and manufacturing method - Google Patents
Inclined shaft (roadway) transportation human-oriented safety monitoring and training system in mining area and manufacturing method Download PDFInfo
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- CN102419925A CN102419925A CN2010102924082A CN201010292408A CN102419925A CN 102419925 A CN102419925 A CN 102419925A CN 2010102924082 A CN2010102924082 A CN 2010102924082A CN 201010292408 A CN201010292408 A CN 201010292408A CN 102419925 A CN102419925 A CN 102419925A
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Abstract
The invention relates to an inclined shaft (roadway) transportation human-oriented safety monitoring and training system in a mining area and a manufacturing method; the inclined shaft (roadway) transportation human-oriented safety monitoring and training system comprises an inclined shaft (roadway) transporting environment, power-driven car arrestors, a safety gate, a voice communication device, a stay wire interlocking device, an infrared human body detecting sensor, a video monitoring system, a PLC (Programmable Logic Controller) and a configuration software monitoring system; the power-driven car arrestors, the safety gate, the voice communication device, the stay wire interlocking device, a camera and the sensor are arranged in an inclined shaft (roadway); all the devices are connected with the PLC by using a field bus; the PLC is used for carrying data processing and logical operation; an optical fiber is used for transmitting data to a computer; the configuration software operates to carry out dynamic display and monitoring; and therefore, the closed inclined shaft transportation is realized, and vehicle passing without permission of person passing and person passing without permission of vehicle passing are ensured. The mechanical parts are designed according to a reducing scale, and electrical parts are actually industrial components, thereby the inclined shaft (roadway) transportation human-oriented safety monitoring and training system is really represented; and the inclined shaft (roadway) transportation human-oriented safety monitoring and training system is reasonable in design, compact in structure, advanced in technology and convenient to use and is suitable for being used for experiment training in colleges and universities and training for workers and staffs of enterprises.
Description
Technical field
The present invention relates to a kind of teaching equipment of transportation, particularly relate to the training system and the method for making of a kind of exploiting field inclined shaft (lane) carrier's safety monitoring, belong to the light mechanical and electrical integration field.
Background technology
Inclined shaft (lane) transportation is meant that the hoister through being installed in well head pulls mine car, realizes the transport of mineral, material, and China all adopts in many mines people, the transportation of car mixing inclined shaft, transports the hook of all need seting out each time.Owing to derailing accident takes place reasons such as the error of dislodging hook, wire rope or coupling arrangement rupture, malfunctioning, the in service hook latch of hoister braking is jumped out easily, cause the equipment damage, even cause casualties in inclined shaft (lane) transportation, produce and pause.For avoiding casualties, need in inclined shaft (lane) transportation strictly to carry out " driving a vehicle not, pedestrian, pedestrian do not drive a vehicle " system, and the personnel that take detect, sound and light alarm, car stop, multinomial safety practice such as safety door guarantees this system.Exploiting field inclined shaft (lane) carrier's safety monitoring training system of technology that the transportation of comprehensive inclined shaft (lane) has at present been used in producing and technical innovation makes student and the worker of enterprise can correctly grasp inclined shaft (lane) transportation technology as soon as possible.
Summary of the invention
Problem to be solved by this invention provides a kind of training system and method for making that exploiting field inclined shaft (lane) carrier's safety supervisory system is simulated; Solve the problem that student's study and enterprise's vocational training for the workers and staff exist; Provide a kind of image advanced mode of teaching training; Shorten the gap of training process and actual production process, improve the ability of student's multidisciplinary professional knowledge integrated application.
Technical scheme provided by the invention is: a kind of exploiting field inclined shaft (lane) carrier's safety monitoring training system is by inclined shaft (lane) transportation environment; Electronic car stop, safety door, voice communication; The backguy locking; The infrared human body detecting sensor, video monitoring system, PLC is control and configuration software supervisory system composition automatically; In inclined shaft (lane), electronic car stop, safety door, voice communication have been installed, backguy locking, sensor and camera; Each equipment is linked to each other with PLC by fieldbus, carries out data processing and logical operation by PLC, and gives computing machine through optical fiber with data upload; The operation configuration software dynamically shows and monitors; Realize closed inclined shaft transportation, guarantee " the not pedestrian that drives a vehicle, the pedestrian does not drive a vehicle ".
Said inclined shaft (lane) transportation environment is by system base 2, goes up a slope 5, winch 8, and winchman 9, half of inclined shaft (lane) top 15, inclined shaft (lane) 17, descending head 21, guide rail 22 is formed; Wherein pedestal 2 is processed by the aluminum alloy frame frame section, connects with bolt; Go up a slope 5, inclined shaft (lane) 17, descending head 21 processed by aluminium sheet, link to each other with pedestal with bolt; Guide rail 22 is processed by the I shape aluminium, links to each other with pedestal with bolt; Winch 8 is by micromachine, speed reduction unit, and capstan winch, wire rope, brake flange, scrambler is formed, and winchman 9 is processed by wood, can simulate the driving action of winchman; Semi-arched is processed by acrylic in inclined shaft (lane) top 15, so that observe, sticks rock patterns at inside surface, increases the sense of reality, fixes with bolt and pedestal.
On the described electronic car stop position transducer has been installed, has been respectively applied for upper limit and lower limit, installed 2 at the head that goes up a slope, by the lifting, put down of 2 rope traction car stops of 1 driven by motor, the descending head has been installed 1 electronic car stop; Described safety door is installed in a upper and lower slope well head, and safety door is closed by electric-magnetic lock device 32 during driving, open automatically by spring 34 during the pedestrian, and the closed environment during with the assurance driving, the pedestrian can not get into; State red, that green light is indicated inclined shaft (lane) transportation has been installed on the safety door, and pedestrian during green light drives a vehicle during red light.
Said voice communication assembly and backguy locking 4 are installed in the pedestrian's side at inclined shaft (lane), when " people's car colleague " or " sport car " takes place, can get in touch with through voice communication assembly 4, and the locking of leaving behind stop mine car.
Said infrared human body acquisition sensor 14 is installed in the inclined shaft (lane), and during driving, the IR people locator detects man-hour, sends signal, audio alert, and winch stops, and simulates pedestrian 18 with wooden person of low position in the said system and demonstrates this function.
Said video monitoring system is by camera 13, and image processing system is formed, and camera is installed on the crossbeam in inclined shaft (lane), can automatically identify the pedestrian during driving through the method for Flame Image Process, pattern-recognition, also can monitor through manual observation.
Said training system is controlled by PLC automatically, divides automatically, manually, demonstrates three kinds of patterns, and all devices is linked to each other with PLC by fieldbus, carries out data processing and logical operation by PLC, and data are passed to computing machine by optical fiber; By the travel distance of scrambler detection mine car, head dynamically shows the mine car travel distances by digital display screen 11 going up a slope.
Said configuration monitoring software is installed on computers, and computing machine is through the data of optical fiber reception PLC, and the operation configuration software shows the mine car position, equipment state, and carry out sound and light alarm; Computing machine is through the optical fiber receiving video signals, and demonstration in real time on display.
Mechanical part of the present invention dwindles design according to the practical structures in producing, and material is mainly processed with aluminium alloy extrusions, aluminium alloy and acrylic, and is in light weight, and outward appearance is beautiful, and is easy to make, connects mainly to use bolt; Electric part adopts actual industrial components and parts, true reappearance inclined shaft (lane) carrier's safety supervisory system.
The present invention is the training system and the method for making of exploiting field inclined shaft (lane) carrier's safety monitoring, and is reasonable in design, of a tightly knit structure, and advanced technology is easy to use, is fit to universities and colleges' experimental real-training, graduation project, and enterprise's vocational training for the workers and staff and exhibition demonstration are used.Integrated application of the present invention multinomial new technologies such as sensor, fieldbus, configuration and PLC; Provide a kind of image advanced mode of teaching training; Shorten the gap of training process and actual production process; The problem that student's study and enterprise's vocational training for the workers and staff exist can be solved, the ability of student's multidisciplinary professional knowledge integrated application can be improved.
Description of drawings
Fig. 1 is an assembling shaft side figure of the present invention;
Fig. 2 is an assembling front view of the present invention;
Fig. 3 is an assembling plan view of the present invention;
Fig. 4 is up, the descending sequential control sketch of mine car of the present invention.
Figure 1-PLC automatic control electric board 2 - System base 3 - computer 4 - voice communications and cable lock 5 - on potou 6 - Manual control button 7 - Harvesters starting position detection proximity switch 8 - winch 9 - Winch Driver 10 - Harvesters 11 - Digital display screen 12 - 113 car stop on potou - cameras 14 - infrared body detection sensor 15 - half inclined (Lane) top body portion 16 - 217 car stop on potou - Inclined (Lane ) 18 - Pedestrian 19 - display 20 - downhill head car stop 321 - downhill head 22 - track 23 - Harvesters hard limit 24 - Harvesters position detecting switch 25 - Pedestrian drive means 26 - Pull Latch 27 - Door Fences 28 - Infrared sensor support plate 29 - car stop motor 30 - wire guide wheel 31 - block 32 - electromagnetic lock 33 - Security gate 34 - spring 35 - Door
Embodiment
Referring to Fig. 1, exploiting field inclined shaft (lane) carrier's safety monitoring training system is by inclined shaft (lane) transportation environment, electronic car stop; Safety door, voice communication, backguy locking; The infrared human body detecting sensor, video monitoring system, PLC is control and configuration software supervisory system composition automatically.
Referring to Fig. 1, inclined shaft (lane) transportation environment is by system base 2, goes up a slope 5, winch 8, and winchman 9, half of inclined shaft (lane) top 15, inclined shaft (lane) 17, descending head 21, guide rail 22 is formed; Wherein pedestal 2 is processed with the bolt connection by section bar; Go up a slope 5, inclined shaft (lane) 17, descending head 21 processed by aluminium sheet, link to each other with pedestal with bolt; Guide rail 22 usefulness bolts link to each other with pedestal; Winch 8 is by micromachine, speed reduction unit, and capstan winch, wire rope, brake flange, scrambler is formed, and winchman 9 is processed by wood, can simulate the driving action of winchman; Semi-arched is processed at inclined shaft (lane) top 15, so that observe, fixes with bolt and pedestal.
Described electronic car stop is made up of micromachine, speed reduction unit, reel, wire rope, position transducer, wire rope angle sheave 30, retaining 31; The rotating of micromachine drives lifting and putting down of retaining; Upper limit and lower limit position transducer have been installed, with stopping of control motor respectively.Installed 2 at the head that goes up a slope, by the lifting, put down of 2 rope traction car stops of 1 driven by motor, the descending head has been installed 1 electronic car stop, and when " sport car " accident took place, electronic car stop put down, and blocks mine car, reduces the loss.
To figure, described safety door is made up of door fence 27, retaining 31, electric-magnetic lock device 32, spring 34 and doorframe 35 referring to the A of Fig. 2, and safety door is processed by aluminium alloy; In order to ventilate safety door is made fence; Be installed in a upper and lower slope well head, safety door is closed by electric-magnetic lock device 32 during driving, is opened automatically by spring 34 during the pedestrian; To guarantee the closed environment of driving, the pedestrian can not get into; State red, that green light is indicated inclined shaft (lane) transportation has been installed on the safety door, and pedestrian during green light drives a vehicle during red light.
Said voice communication assembly and backguy locking 4 are installed in the pedestrian's side at inclined shaft (lane), when " people's car colleague " or " sport car " takes place, can get in touch with through voice communication assembly 4, and the locking of leaving behind stop mine car.
Said infrared human body acquisition sensor 14 is installed in the inclined shaft (lane); During driving, inclined shaft (lane) if in the people is arranged, the IR people locator sends signal; Audio alert; Winch stops, and demonstrates this function with wooden person of low position 18 simulation pedestrians in the said system, and pedestrian's the pedestrian's of the having no way of drive unit 25 that has is realized.
Said video monitoring system is by camera 13, and image processing system is formed, and camera 13 is installed on the crossbeam in inclined shaft (lane), can automatically identify the pedestrian during driving through the method for Flame Image Process, pattern-recognition, also can monitor through manual observation.
Said training system is controlled by PLC automatically, divides automatically, manually, demonstrates three kinds of patterns, and what automatic mode was simulated is the virtual condition in producing; Manual state is operated by manual control button 6, is mainly used in debugging and service mode; Presentation state is mainly used in exhibition and shows.All devices is linked to each other with PLC by fieldbus, carries out data processing and logical operation by PLC, and data are passed to computing machine by optical fiber; By the travel distance of scrambler detection mine car, head dynamically shows the mine car travel distances by digital display screen 11 going up a slope.
Referring to Fig. 4, the sequential control logic when PLC control mine car is advanced is divided into descending and up.Descending sequential control logic: start winch 8, mine car 10 startups → reference positions detect near switch 7 and move, when beginning to count length → mine car length of travel L1 rice; The retaining of car stop 1 lifts, and the retaining of car stop 2 puts down → and during mine car length of travel L2 rice, the retaining of car stop 2 lifts; The retaining of car stop 1 puts down → and during mine car length of travel L3 rice, the retaining of car stop 3 lifts → and during mine car length of travel L4 rice, the retaining of car stop 3 puts down → puts in place near switch 24 actions; Stop winch, mine car stops; Up sequential control logic: start winch 8, mine car 10 starts → puts in place detection near switch 24 actions, begins to count length → mine car length of travel L5 rice; The retaining of car stop 3 lifts → and during mine car length of travel L6 rice, the retaining of car stop 3 puts down → and during mine car length of travel L7 rice, the retaining of car stop 2 lifts; The retaining of car stop 1 puts down → during mine car length of travel L8 rice; The retaining of car stop 1 lifts, and the retaining of car stop 2 puts down → and initial near switch 7 actions, stop winch; Mine car stops, and the retaining of car stop 1 puts down; Find that as block signal or infrared alarm or video monitoring man-hour is arranged, mine car stops.
Said configuration monitoring software is installed on computers, and computing machine is through the data of optical fiber reception PLC, and the operation configuration software shows the mine car position, equipment state, and carry out sound and light alarm; Computing machine is through the optical fiber receiving video signals, and demonstration in real time on display.
Mechanical part of the present invention dwindles design according to the practical structures in producing, and is in light weight, and outward appearance is beautiful, and is easy to make, connects mainly to use bolt; Electric part adopts actual industrial components and parts, true reappearance inclined shaft (lane) carrier's safety supervisory system.The present invention is reasonable in design, and is of a tightly knit structure, and advanced technology is easy to use, is fit to universities and colleges' experimental real-training, graduation project, enterprise's vocational training for the workers and staff and exhibition demonstration and uses.
Claims (8)
1. an exploiting field inclined shaft (lane) carrier's safety monitoring training system is characterized in that comprising inclined shaft (lane) transportation environment, electronic car stop; Safety door, voice communication, backguy locking; The infrared human body detecting sensor, video monitoring system, PLC is control and configuration software supervisory system automatically; In inclined shaft (lane) with the bolt connection electronic car stop, safety door, voice communication, backguy locking, position, infrared sensor and camera; All devices is linked to each other with PLC by fieldbus, carries out data processing and logical operation by PLC, and gives computing machine through optical fiber with data upload, moves configuration software on computers and dynamically shows and monitor.
2. exploiting field according to claim 1 inclined shaft (lane) carrier's safety monitoring training system is characterized in that: inclined shaft (lane) transportation environment is by system base (2), and head (5) goes up a slope; Winch (8); Winchman (9), half of inclined shaft (lane) top (15), inclined shaft (lane) (17); Descending head (21), guide rail (22) is formed; Wherein pedestal (2) is processed by the aluminum alloy frame frame section, connects with bolt; Upward slope head (5), an inclined shaft (lane) (17), descending head (21) are processed by aluminium sheet, link to each other with pedestal with bolt; Guide rail (22) is processed by the I shape aluminium, links to each other with pedestal with bolt; Winch (8) is by micromachine, speed reduction unit, and capstan winch, wire rope, brake flange, scrambler is formed, and winchman (9) is processed by wood, can simulate the driving action of winchman; Semi-arched is processed by acrylic in inclined shaft (lane) top (15), so that observe, sticks rock patterns at inside surface, increases the sense of reality, fixes with bolt and pedestal.
3. exploiting field according to claim 1 inclined shaft (lane) carrier's safety monitoring training system; It is characterized in that: 2 position transducers have been installed on doorframe; Be respectively applied for the upper and lower spacing of car stop; At the head that goes up a slope 2 car stops have been installed, have been lifted, put down by the retaining of 2 rope traction car stops of 1 driven by motor, the descending head has been installed 1 electronic car stop; A well head has been installed safety door respectively on upper and lower slope, and safety door is closed by the electric-magnetic lock device during driving, open automatically by spring during the pedestrian, and the closed environment during with the assurance driving, the pedestrian can not get into; State red, that green light is indicated inclined shaft (lane) transportation has been installed on the safety door, and pedestrian during green light drives a vehicle during red light.
4. exploiting field according to claim 1 inclined shaft (lane) carrier's safety monitoring training system; It is characterized in that: voice communication assembly and backguy locking have been installed in pedestrian's side of inclined shaft (lane); When " people's car colleague " or " sport car " takes place; Can get in touch with through voice communication assembly, and the locking of leaving behind stops mine car.
5. exploiting field according to claim 1 inclined shaft (lane) carrier's safety monitoring training system; It is characterized in that: in inclined shaft (lane), the infrared human body acquisition sensor has been installed, during driving, the infrared human body acquisition sensor detects man-hour; Send signal; Audio alert, winch stops, and simulates pedestrian (18) with wooden person of low position in the said system.
6. exploiting field according to claim 1 inclined shaft (lane) carrier's safety monitoring training system; It is characterized in that: on the crossbeam in inclined shaft (lane), camera has been installed; Can automatically identify the pedestrian during driving through the method for Flame Image Process, pattern-recognition, also can monitor through manual observation.
7. exploiting field according to claim 1 inclined shaft (lane) carrier's safety monitoring training system; It is characterized in that: said training system is controlled by PLC automatically, divides automatically, manually; Demonstrate three kinds of patterns; All devices is linked to each other with PLC by fieldbus, and PLC carries out data processing and logical operation, and gives computing machine through optical fiber with data upload; By the travel distance of scrambler detection mine car, head dynamically shows the mine car travel distance by digital display screen (11) going up a slope.
8. exploiting field according to claim 1 inclined shaft (lane) carrier's safety monitoring training system, it is characterized in that: computing machine receives the data of PLC, and the operation configuration software shows the mine car position, equipment state, and carry out sound and light alarm; Computing machine is through the optical fiber receiving video signals, and demonstration in real time on display.
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| CN2010102924082A CN102419925A (en) | 2010-09-27 | 2010-09-27 | Inclined shaft (roadway) transportation human-oriented safety monitoring and training system in mining area and manufacturing method |
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| CN2010102924082A CN102419925A (en) | 2010-09-27 | 2010-09-27 | Inclined shaft (roadway) transportation human-oriented safety monitoring and training system in mining area and manufacturing method |
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Cited By (9)
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| CN103723646A (en) * | 2014-01-16 | 2014-04-16 | 安徽理工大学 | Control method for endless rope winch |
| CN103771279A (en) * | 2014-01-22 | 2014-05-07 | 安徽理工大学 | Control method for centralized control integrated device of hydraulic pump station and electrodeless rope continuous motor tractor |
| CN103996345A (en) * | 2014-05-14 | 2014-08-20 | 武汉科技大学 | Initial speed control experimental facility of ore entering well during jack shaft mouth ore discharging simulation |
| CN104091507A (en) * | 2014-05-14 | 2014-10-08 | 武汉科技大学 | Experiment device for simulating ore sliding of orepass |
| CN104200713A (en) * | 2014-07-25 | 2014-12-10 | 上海华欣民福电气科技有限公司 | Dynamic simulation test device for electric control system of mining winch |
| CN110264513A (en) * | 2019-07-23 | 2019-09-20 | 精英数智科技股份有限公司 | Monitoring method, device, equipment and the storage medium of bogie truck off-road |
| CN110379281A (en) * | 2019-07-23 | 2019-10-25 | 甘肃工业职业技术学院 | A kind of teaching emulation prospect tunnel |
| CN110378298A (en) * | 2019-07-23 | 2019-10-25 | 精英数智科技股份有限公司 | Monitoring method, device, equipment and the storage medium of mine car queue |
| CN111533023A (en) * | 2020-04-27 | 2020-08-14 | 陈元勇 | Electrical locking device of inclined shaft hybrid lifting system |
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| CN103723646B (en) * | 2014-01-16 | 2015-12-30 | 安徽理工大学 | Endless rope winch control method |
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| CN104091507A (en) * | 2014-05-14 | 2014-10-08 | 武汉科技大学 | Experiment device for simulating ore sliding of orepass |
| CN103996345A (en) * | 2014-05-14 | 2014-08-20 | 武汉科技大学 | Initial speed control experimental facility of ore entering well during jack shaft mouth ore discharging simulation |
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| CN104200713A (en) * | 2014-07-25 | 2014-12-10 | 上海华欣民福电气科技有限公司 | Dynamic simulation test device for electric control system of mining winch |
| CN110264513A (en) * | 2019-07-23 | 2019-09-20 | 精英数智科技股份有限公司 | Monitoring method, device, equipment and the storage medium of bogie truck off-road |
| CN110379281A (en) * | 2019-07-23 | 2019-10-25 | 甘肃工业职业技术学院 | A kind of teaching emulation prospect tunnel |
| CN110378298A (en) * | 2019-07-23 | 2019-10-25 | 精英数智科技股份有限公司 | Monitoring method, device, equipment and the storage medium of mine car queue |
| CN110264513B (en) * | 2019-07-23 | 2021-04-06 | 精英数智科技股份有限公司 | Mine car off-track monitoring method, device, equipment and storage medium |
| CN110378298B (en) * | 2019-07-23 | 2021-04-27 | 精英数智科技股份有限公司 | Mine car queue monitoring method, device, equipment and storage medium |
| CN110379281B (en) * | 2019-07-23 | 2021-06-01 | 甘肃工业职业技术学院 | Simulation mining tunnel for teaching |
| CN111533023A (en) * | 2020-04-27 | 2020-08-14 | 陈元勇 | Electrical locking device of inclined shaft hybrid lifting system |
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Application publication date: 20120418 |