CN102409350B - Dephosphorizing equipment - Google Patents
Dephosphorizing equipment Download PDFInfo
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- CN102409350B CN102409350B CN201010291279.5A CN201010291279A CN102409350B CN 102409350 B CN102409350 B CN 102409350B CN 201010291279 A CN201010291279 A CN 201010291279A CN 102409350 B CN102409350 B CN 102409350B
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- dephosphorization
- workpiece
- conveying belt
- degreasing
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Abstract
The invention relates to dephosphorizing equipment, which comprises an air supply mechanism, a primary cleaning mechanism, a degreasing mechanism, a dephosphorizing mechanism and a secondary cleaning mechanism, wherein a workpiece which has a phosphate membrane at the surface is subjected to integral operation of feeding, cleaning, degreasing, dephosphorizing, drying and the like by the mechanisms, particularly, the workpiece which is subjected to the dephosphorizing is connected with a quenching device through the secondary cleaning mechanism so as to be subjected to heat treatment, so that the workpiece is continuously processed and produced.
Description
Technical field
The present invention relates to a kind of dephosphorizing equipment, relate to especially and a kind ofly can carry out the equipment of dephosphorization operation by the effects on surface workpiece with phosphate coating, and can provide workpiece quantity-produced consistent equalization by this equipment, and then reach the object simplifying operation, improve the output value.
Background technology
It is very extensive that steel wire rod is applied to the workpiece such as screw, bolt, but because starting material are in annealing and drawing process, comprise one pickling process operation, for making starting material surface in drawing process, material surface is not easily damaged and easily reel off raw silk from cocoons, therefore the attachment of phosphate coating can be increased in order to reeling off raw silk from cocoons in pickling process, but this phosphate coating subsequent workpiece shaping, threading, heat treatment process time, it can be made to infiltrate iron and steel tissue because of the characteristic of processing, and then cause workpiece have cold shortness and easily rupture, and reduce its work-ing life and endurance range.Must possess in the workpiece of high strength, high-tensile strength at majority, the composition (dephosphorization) removing phosphate coating must be completed before heat treatment process, in the streets known dephosphorizing equipment, workpiece dephosphorization operation is completed mainly with interim step, the steps such as such as degreasing, dephosphorization, washing, it is generally complete one by one with interim step, lacks consistent equalization, causes dephosphorization process numerous and diverse and tediously long; Especially, when workpiece is for implementing thermal treatment (quenching) operation more further, more show the disappearance that traditional dephosphorizing equipment cannot link up in operation, and mostly be processer scold and to be improved.
Summary of the invention
Technical problem to be solved by this invention is: for above-mentioned the deficiencies in the prior art, the dephosphorizing equipment of a kind of workpiece before imposing heat treatment process is provided, can provide workpiece quantity-produced consistent equalization by this equipment, and then reach the object simplifying operation, improve the output value.
In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is: a kind of dephosphorizing equipment, is characterized in: this equipment is made up of wind pushing mechanism, wiper mechanism, degreasing mechanism, dephosphorization mechanism and a secondary cleaning mechanism; This wind pushing mechanism intercepts its hot gas drainage in quenching furnance device to deliver to blast tube, and blast tube extends several air outlet, and this air outlet is arranged at predetermined position, the pending workpiece at wind regime place of passing through can be dried; This wiper mechanism comprises vibrations hopper, pending workpiece accepted by this vibrations hopper, vibrations hopper lower end is provided with a Rinsing Area, clear water has been stored in Rinsing Area, magnetic recording tape material conveying belt is provided with in Rinsing Area, this magnetic recording tape material conveying belt lower end is placed in bottom Rinsing Area, and utilizes magnetic attraction that pending working parts strap is upwards delivered to degreasing mechanism from Rinsing Area; This degreasing mechanism comprises automatic weighing platform, the pending workpiece that the magnetic recording tape material conveying belt that this automatic weighing platform accepts a wiper mechanism is sent, automatic weighing platform lower end is provided with degreasing tank, hot water has been stored in degreasing tank, feeding conveying belt is provided with in degreasing tank, this feeding conveying belt lower end is placed in bottom degreasing tank, pending working parts strap is upwards delivered to dephosphorization mechanism from degreasing tank to utilize the conveying of feeding conveying belt; This dephosphorization mechanism comprises dephosphorization groove, this dephosphorization front of the slot is provided with opening for feed, end is then provided with discharge port, an air curtain shower nozzle is respectively provided with above this opening for feed and discharge port, this air curtain shower nozzle is connected with the blast tube of wind pushing mechanism, make this air curtain shower nozzle send gas and form shielding, dephosphorization liquid is injected with in dephosphorization groove, several sprinkler head spraying dephosphorization liquid is provided with in dephosphorization groove, screw feeding bar is provided with in dephosphorization groove, the action by drive motor transmission of this screw feeding bar, makes it send to secondary cleaning mechanism by pending workpiece by discharge port; This secondary cleaning mechanism comprises transport platform, and the conveying belt of this transport platform rotates by the transmission of drive motor, and be provided with several sprinkler head spraying clear water above transport platform, end is then connected to have shakes workpiece the vibrations material distributing machine sent.
So, the operation that the workpiece that surface can be had a phosphate coating by above mechanism carries out consistentization such as charging, cleaning, degreasing, dephosphorization, oven dry completes dephosphorization action, especially, the workpiece completing dephosphorization operation more can directly be connected with quenching furnance device and heat-treat operation by secondary cleaning mechanism, makes workpiece be able to successional processing.
accompanying drawing illustrates:
Fig. 1 is the equipment simplified schematic diagram of the embodiment of the present invention.
Fig. 2 is the wind pushing mechanism structural representation of the embodiment of the present invention.
Fig. 3 is a wiper mechanism structural representation of the embodiment of the present invention.
Fig. 4 is the degreasing mechanism structural representation of the embodiment of the present invention.
Fig. 5 is the dephosphorization mechanism transversary schematic diagram of the embodiment of the present invention.
Fig. 6 is the dephosphorization mechanism vertical structure schematic diagram of the embodiment of the present invention.
Fig. 7 is the secondary cleaning mechanism structure schematic diagram of the embodiment of the present invention.
Label declaration:
10 wind pushing mechanism 11 blast tubes
12 air outlet 20 1 times wiper mechanisms
21 vibrations hopper 22 Rinsing Areas
23 magnetic recording tape material conveying belt 30 degreasing mechanisms
31 automatic weighing platform 32 degreasing tanks
33 feeding conveying belt 40 dephosphorization mechanisms
41 dephosphorization groove 42 opening for feeds
421 air curtain shower nozzle 43 discharge ports
431 air curtain shower nozzle 44 sprinkler heads
45 screw feeding bar 451 screw-blades
452 hole 50 secondary cleaning mechanisms
51 transport platform 52 sprinkler heads
53 vibrations material distributing machine 60 quenching furnance devices
embodiment:
For the effect that can understand structure of the present invention and reach, graphic shown preferred embodiment is hereby coordinated to be described as follows:
Refer to the full equipment simplified schematic diagram of the embodiment of the present invention shown in Fig. 1, the present invention mainly comprises wind pushing mechanism 10, wiper mechanism 20, degreasing mechanism 30, dephosphorization mechanism 40 and a secondary cleaning mechanism 50 and formed; Wherein:
Refer to shown in Fig. 1 and Fig. 2, wind pushing mechanism 10, it intercepts its hot gas drainage in quenching furnance device 60 to deliver to blast tube 11, blast tube 11 extends some air outlets 12, and this air outlet 12 is arranged at predetermined position, by the hot blast that the air outlet 12 of wind pushing mechanism 10 is sent, can by the effect of capable for the pending workpiece at wind regime place of passing through oven dry.
Refer to shown in Fig. 1 and Fig. 3, a wiper mechanism 20, it comprises a vibrations hopper 21, this vibrations hopper 21 can provide the pending workpiece of having got the raw materials ready to accept and put, vibrations hopper 21 lower end is provided with a Rinsing Area 22, has stored clear water, be provided with again a magnetic recording tape material conveying belt 23 in Rinsing Area 22 in Rinsing Area 22, this magnetic recording tape material conveying belt 23 lower end is placed in bottom Rinsing Area 22, and magnetic attraction can be utilized upwards to be carried from Rinsing Area 22 by pending working parts strap.
By this, this vibrations hopper 21 can make it produce rule vibrations because of the effect of drive motor, and then pending workpiece shake is wherein sent and falls in Rinsing Area 22, utilize clear water in groove and the dirty thing of pending workpiece surface impurity cleaned removing, pending workpiece can take away Rinsing Area 22 by the effect of magnetic recording tape material conveying belt 23 again, and is sent by this pending workpiece and accepted by next mechanism.
Refer to shown in Fig. 1 and Fig. 4, degreasing mechanism 30, it comprises an automatic weighing platform 31, the pending workpiece that the magnetic recording tape material conveying belt 23 that this automatic weighing platform 31 can accept a wiper mechanism 20 is sent, automatic weighing platform 31 lower end is provided with a degreasing tank 32, the hot water of 55 DEG C ~ 85 DEG C is stored in degreasing tank 32, a feeding conveying belt 33 is provided with again in degreasing tank 32, this feeding conveying belt 33 lower end is placed in bottom degreasing tank 32, and by the conveying utilizing this feeding conveying belt 33, and pending working parts strap also upwards can be carried from degreasing tank 32.By this, this automatic weighing platform 31 can weighing to workpiece to be handled, and the workpiece of pre-determined quantity (weight) is poured in degreasing tank 32, utilize high temperature in groove hot water and by pending workpiece surface oil stain removing, pending workpiece can take away degreasing tank 32 by the effect of feeding conveying belt 33 again, and is sent by this pending workpiece and accepted by next mechanism.
Refer to shown in Fig. 5 and Fig. 6, dephosphorization mechanism 40, it comprises a dephosphorization groove 41, this dephosphorization groove 41 front end is provided with an opening for feed 42, end is then provided with a discharge port 43, respectively be provided with an air curtain shower nozzle 421,431 above this opening for feed 42 and discharge port 43, this air curtain shower nozzle 421,431 is connected with the blast tube 11 of wind pushing mechanism 10, makes this air curtain shower nozzle 421,431 can send gas and forms shielding; Be injected with again the dephosphorization liquid of predetermined volumes in this dephosphorization groove 41, be provided with some sprinkler heads 44 in dephosphorization groove 41, this sprinkler head 44 can spray dephosphorization liquid, and aforementioned dephosphorization liquid remains on the temperature of 60 DEG C ~ 80 DEG C; A screw feeding bar 45 is provided with again in dephosphorization groove 41, this screw feeding bar 45 can rotate (swing) by drive motor transmission, in preferred embodiment, the screw-blade 451 of this screw feeding bar 45 is evenly equipped with hole 452, and this hole 452 can circulate for dephosphorization liquid and can intercept pending workpiece.By this, the pending workpiece sent by the feeding conveying belt 33 of degreasing mechanism 30 can be inserted by the opening for feed 42 of dephosphorization groove 41, it is made to fall into bottom dephosphorization groove 41, and be soaked in dephosphorization liquid, the alkaline gas produced due to dephosphorization liquid can be fed the gas curtain covert that the air curtain shower nozzle 421,431 above mouth 42 and discharge port 43 sprays and stop restriction, and heir does not have excessive situation; When screw feeding bar 45 rotates, transmit to discharge port 43 by pending workpiece, pending workpiece is in the process transmitted, can repeat to stir and advance, and the sprinkle of dephosphorization liquid is sprayed by sprinkler head 44, make pending workpiece under the effect of dephosphorization mechanism 40, the phosphate coating of pending workpiece surface is removed, then is sent by discharge port 43 and accepted by next mechanism.
Refer to shown in Fig. 1 and Fig. 7, secondary cleaning mechanism 50, it comprises a transport platform 51, the conveying belt of this transport platform 51 can rotate by the transmission of drive motor, be provided with again several sprinkler head 52 above transport platform 51, end is then connected a vibrations material distributing machine 53, and this sprinkler head 52 can spray clear water, and shake material distributing machine 53 can make because of the effect of drive motor its produce rule vibrations, and can by workpiece shake send.By this, the pending workpiece sent by the discharge port 43 of dephosphorization mechanism 40 can accept conveying by transport platform 51, pending workpiece is made to spray the washing of clear water through some sprinkler heads 52 and be cleaned by the dephosphorization liquid on surface, pending workpiece is delivered to vibrations material distributing machine 53, mat shakes material distributing machine 53 and is sent by the workpiece completing dephosphorization operation again.
The air outlet 12 of above-mentioned wind pushing mechanism 10 can be arranged at feeding conveying belt 33 upper edge of degreasing mechanism 30, and above the transport platform 51 of secondary cleaning mechanism 50, by the hot blast that the air outlet 12 of wind pushing mechanism 10 is sent, the pending workpiece at wind regime place of passing through can be dried.
It is worth mentioning that, the vibrations material distributing machine 53 of above-mentioned secondary cleaning mechanism 50 can be connected with the feeding end of quenching furnance device 60, makes vibrations material distributing machine 53 that the workpiece completing dephosphorization operation is directly delivered to the heat treatment operation that quenching furnance device 60 carries out next step.
The equipment of above all mechanisms composition, the workpiece that surface is had a phosphate coating by the present invention is under the effect of wiper mechanism 20, degreasing mechanism 30, dephosphorization mechanism 40, secondary cleaning mechanism 50, workpiece is completed dephosphorization action with the mode of operation always changed, especially, the workpiece completing dephosphorization operation more can directly be delivered to quenching furnance device 60 and heat-treat operation by the vibrations material distributing machine 53 of secondary cleaning mechanism 50, workpiece is made to be able to successional processing, not only make dephosphorization workflow smoothly sharp, more can improve processed output.
In the drawings, some lines, ratio, component thickness etc., may be exaggerated in the hope of showing clear; And some component Name used in this case specification sheets, being only name to describe embodiment, this case can not being limited with its meaning of word.Being only embodiment or the embodiment of notebook invention for presenting adopted technique means of dealing with problems described in this case specification sheets, being not used for limiting the scope of this case patent working.Namely allly to conform to this case patent claim context, or the equalization change done according to this case the scope of the claims with modify, be all this case the scope of the claims and contain.
Claims (1)
1. a dephosphorizing equipment, is characterized in that: this equipment is made up of wind pushing mechanism, wiper mechanism, degreasing mechanism, dephosphorization mechanism and a secondary cleaning mechanism; This wind pushing mechanism intercepts its hot gas drainage in quenching furnance device to deliver to blast tube, and blast tube extends several air outlet, and these air outlets are arranged at predetermined position, the pending workpiece at wind regime place of passing through can be dried; This wiper mechanism comprises vibrations hopper, pending workpiece accepted by this vibrations hopper, vibrations hopper lower end is provided with a Rinsing Area, clear water has been stored in Rinsing Area, magnetic recording tape material conveying belt is provided with in Rinsing Area, this magnetic recording tape material conveying belt lower end is placed in bottom Rinsing Area, and utilizes magnetic attraction that pending working parts strap is upwards delivered to degreasing mechanism from Rinsing Area; This degreasing mechanism comprises automatic weighing platform, the pending workpiece that the magnetic recording tape material conveying belt that this automatic weighing platform accepts a wiper mechanism is sent, automatic weighing platform lower end is provided with degreasing tank, hot water has been stored in degreasing tank, feeding conveying belt is provided with in degreasing tank, this feeding conveying belt lower end is placed in bottom degreasing tank, pending working parts strap is upwards delivered to dephosphorization mechanism from degreasing tank to utilize the conveying of feeding conveying belt; This dephosphorization mechanism comprises dephosphorization groove, this dephosphorization front of the slot is provided with opening for feed, end is then provided with discharge port, an air curtain shower nozzle is respectively provided with above this opening for feed and discharge port, this air curtain shower nozzle is connected with the blast tube of wind pushing mechanism, make this air curtain shower nozzle send gas and form shielding, dephosphorization liquid is injected with in dephosphorization groove, several sprinkler head spraying dephosphorization liquid is provided with in dephosphorization groove, screw feeding bar is provided with in dephosphorization groove, the action by drive motor transmission of this screw feeding bar, makes it send to secondary cleaning mechanism by pending workpiece by discharge port; This secondary cleaning mechanism comprises transport platform, and the conveying belt of this transport platform rotates by the transmission of drive motor, and be provided with several sprinkler head spraying clear water above transport platform, end is then connected to have shakes workpiece the vibrations material distributing machine sent; The air outlet of this wind pushing mechanism is arranged at above the transport platform of the secondary cleaning mechanism before the feeding conveying belt upper edge after the degreasing tank of degreasing mechanism and vibrations material distributing machine, the pending workpiece at wind regime place of passing through can be dried; Utilize the clear water in the Rinsing Area of a wiper mechanism, dirty for workpiece surface impurity thing is cleaned and removes; Described screw feeding bar is provided with screw-blade, this screw-blade is evenly equipped with hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010291279.5A CN102409350B (en) | 2010-09-26 | 2010-09-26 | Dephosphorizing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010291279.5A CN102409350B (en) | 2010-09-26 | 2010-09-26 | Dephosphorizing equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102409350A CN102409350A (en) | 2012-04-11 |
| CN102409350B true CN102409350B (en) | 2015-05-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201010291279.5A Expired - Fee Related CN102409350B (en) | 2010-09-26 | 2010-09-26 | Dephosphorizing equipment |
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| Country | Link |
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| CN (1) | CN102409350B (en) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102899675B (en) * | 2012-10-24 | 2014-07-23 | 浙江晋吉汽车配件有限公司 | Phosphor-washing device for high-strength bolt and technology |
| CN103264992B (en) * | 2013-05-21 | 2014-10-15 | 高进明 | Production method of industrial sodium sulphide and equipment adopted in production method |
| CN103341468A (en) * | 2013-07-12 | 2013-10-09 | 浙江乍浦实业股份有限公司 | Mesh belt conveying free falling type phosphorous removal combined groove |
| CN105350008B (en) * | 2015-11-30 | 2017-10-31 | 宁波敏达机电有限公司 | High-strength bolt dephosphorization technique |
| CN106245047B (en) * | 2016-08-31 | 2018-09-14 | 苏州新凌电炉有限公司 | A kind of dephosphorization cleaning equipment |
| CN107617590A (en) * | 2017-11-08 | 2018-01-23 | 海盐晋悦五金制品有限公司 | A kind of nut cleaning equipment |
| CN109182942A (en) * | 2018-11-19 | 2019-01-11 | 江苏中远稀土新材料有限公司 | A kind of closed galvanizing line production system of environment-friendly type |
| CN113798249A (en) * | 2021-09-30 | 2021-12-17 | 江西德尔诚半导体有限公司 | A wash case for diode production line |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101003048A (en) * | 2006-12-06 | 2007-07-25 | 钟世雄 | Rolling type multiple work position equipment for removing oil and removing phosphorus for work piece surface, and method therefor |
-
2010
- 2010-09-26 CN CN201010291279.5A patent/CN102409350B/en not_active Expired - Fee Related
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101003048A (en) * | 2006-12-06 | 2007-07-25 | 钟世雄 | Rolling type multiple work position equipment for removing oil and removing phosphorus for work piece surface, and method therefor |
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| Publication number | Publication date |
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| CN102409350A (en) | 2012-04-11 |
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Granted publication date: 20150520 Termination date: 20160926 |