CN102390662B - Continuous vertical conveyer - Google Patents

Continuous vertical conveyer Download PDF

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Publication number
CN102390662B
CN102390662B CN201110187654.6A CN201110187654A CN102390662B CN 102390662 B CN102390662 B CN 102390662B CN 201110187654 A CN201110187654 A CN 201110187654A CN 102390662 B CN102390662 B CN 102390662B
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China
Prior art keywords
paper
chain
load
guide rail
paper device
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CN201110187654.6A
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CN102390662A (en
Inventor
陈松伟
赵定权
赵太传
刘云涛
范海波
翁嘉祥
王建平
赵柏林
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Chaint Corp
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Changsha Chaint Machinery Co Ltd
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Priority to CN201110187654.6A priority Critical patent/CN102390662B/en
Publication of CN102390662A publication Critical patent/CN102390662A/en
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Abstract

Continuous vertical conveyer, by paper feed raceway, paper delivery raceway, electric rotating plate strippers, becomes paper device of back-outing, load paper device, conveyer chain, guide rail, drive element, support unit, upper bracket, lower bracket, protective cradle and corresponding control system and forms.Paper roll enters electric rotating plate strippers through paper feed raceway, actuating device drives the rotation of ring-shaped conveying chain, load paper device is by the transmission of conveyer chain, paper roll is connect away from electric rotating plate strippers, under the effect of propulsive effort, do circulatory motion along guide rail, finally drop to Stall paper delivery position, by change paper device of back-outing, paper roll is ejected from load paper device, paper roll is rolled out by paper delivery raceway, realizes the conveying of paper roll.The present invention adapts to different delivery heads and different traffic capacitys by the quantity of the quantity and load paper device that regulate ring-shaped conveying chain chain link, take up room little, adaptable, good reliability, production efficiency are high.

Description

Continuous vertical conveyer
Technical field
The invention belongs to paper industry load transfer device, specifically a kind of continuous vertical conveyer.
Background technology
Paper industry high speed development, the yearly output of single papermaking project, by 5 ~ 100,000 tons of earlier year, brings up to 80 ~ 1,200,000 tons in recent years.In existing papermaking enterprise, the production of paper is all generally at second floor, and the paper roll produced needs to be transported to Stall from second floor, then is sent to warehouse.Paper roll was delivered to Stall is with elevator in the past, and back and forth movement, one direction is carried, and maximum traffic capacity, at 60 times/hours, can meet the conveying requirement of annual output 400000 tons substantially.Along with the appearance of annual output 80 ~ 1,200,000 tons of projects, traffic capacity requires reach 150 times/hours, carry as adopted orthodox method, 2 or 3 elevators just must be provided, the travel line equipment of the matched turnover paper roll with elevator is provided simultaneously, the equipment needed is many, and the space requirement in production distribution is larger.
Summary of the invention
The object of the invention is the deficiency solving prior art existence, provide a kind of dynamical conveyer that is little, that adopt continous way annular mode of movement conveying paper roll that takes up room, its traffic capacity reaches 150 times/hour.
The object of the invention is to be realized by technical scheme below.
Continuous vertical conveyer by paper feed raceway, paper delivery raceway, electric rotating plate strippers, become paper device of back-outing, load paper device, conveyer chain, guide rail, drive element, support unit, upper bracket, lower bracket, protective cradle and corresponding control system and form.Upper bracket is installed on second floor, and support unit is arranged on upper bracket, and lower bracket is installed on Stall, and the axle drive shaft in drive element is arranged on lower bracket.Between the sprocket wheel on support unit and drive element, ring-shaped conveying chain is housed.Load paper device is arranged on conveyer chain equably.Like this, paper roll enters electric rotating plate strippers through paper feed raceway, actuating device drives the rotation of ring-shaped conveying chain, load paper device is by the transmission of conveyer chain, connect away paper roll from electric rotating plate strippers, under the effect of propulsive effort, do circulatory motion along guide rail, finally drop to Stall paper delivery position, ejected from load paper device by paper roll by change paper device of back-outing, paper roll is rolled out by paper delivery raceway.The quantity of load paper device is determined according to the height of floor and traffic capacity.
Described paper feed raceway is paper roll rolls into continuous vertical conveyer passage from outside.Paper feed raceway is made up of the steel structure ramp of a welded type and corresponding installation accessories.The speed that the angle in ramp is rolled into by paper roll is determined with the distance rolled into, and larger impact can not be brought to be advisable while can freely rolling into electric rotating plate strippers with paper roll.
Described paper delivery raceway be paper roll from continuous vertical conveyer by become paper device of back-outing eject after entering one station roll paper passage.Paper delivery raceway is also made up of the steel structure ramp of a welded type and corresponding installation accessories.The angle in ramp needs the distance rolled out to determine by paper roll.
Described electric rotating plate strippers is that paper roll rolls into the device of rear stopping from paper feed raceway.Electric rotating plate strippers comprises fixed support, reductor, piston crank mechanism, Overturnable-plate frame and two bearing seats.Controlled the angle of Overturnable-plate frame by reductor by piston crank mechanism, enter the location of the stopping after continuous vertical conveyer to realize paper roll.
Described change is back-outed, and paper device comprises mounting bracket, device, connecting rod, paper delivery support are turned round in change.The effect becoming paper device of back-outing is that the paper roll in load paper device is ejected continuous vertical conveyer, namely when paper roll is delivered to the position of Stall setting by load paper device from second floor, load paper device to be back-outed paper device by change, paper roll then rests on to become to be back-outed on the pectinate plate of paper device, by becoming the effect turning round device, paper roll is ejected, make paper roll obtain certain initial velocity, thus one station can be rolled into down by paper delivery raceway.
Described load paper device is the device of carrying paper roll.The bearing pin that load paper device comprises the column of both sides, the pectination support carrying paper roll, shock absorber, orienting lug and links with conveyer chain.The quantity of load paper device determines according to the height of floor and traffic capacity.Load paper device being arranged on ring-shaped conveying chain equably.By the rotation of conveyer chain, paper roll is delivered to Stall from second floor, the load paper device shedding paper roll then rises to second floor by opposite side and again accept paper roll from electric rotating plate strippers.
Described conveyer chain is the ring-shaped conveying chain bar be centered around in support unit middle sprocket and drive element between drive sprocket, conveyer chain is provided with two, left and right, the closed-loop that every bar conveyer chain is made up of standard link and the attachment link of some, attachment link is evenly distributed on whole ring-shaped conveying chain, and the quantity of attachment link and the quantity of load paper device are as many.The effect of conveyer chain be exactly coordinate with the bearing pin in load paper device fixing after link together, by the motion of the rotating band dynamic load paper apparatus of conveyer chain.
Guide piece when described guide rail refers to that load paper device does circulatory motion under conveyer chain effect.Guide rail is made up of the upright guide rail of both sides, the arc guide rail at top and guide rail locating clamp plate and corresponding installation accessories.Guide rail locating clamp plate ensures the conformability of guide rail spacing, makes load paper device in operational process, obtain reasonable crossing ability and stationarity.
Described drive element comprise motor, drop-gear box, coupler, main shaft portion and by transmission of power to the drive sprocket of main shaft portion, driving chain, axle, bearing seat and guard shield etc.Drive element is arranged on Stall, and its effect is the rotation keeping ring-shaped conveying chain, drives the operation of paper roll in load paper device and load paper device, reach object paper roll being delivered to Stall from second floor with this.
Described support unit comprises sprocket wheel, mandrel, bearing, end cap, adjusting sleeve, back-up ring and nut.Support unit is arranged on the upper bracket of second floor by mandrel.Support unit supports the weight of whole conveyer chain, load paper device and paper roll.
Described upper bracket is arranged on second floor.Upper bracket is made up of with two crossbeams being connected two triangular supports two triangular supports of both sides.Two triangular supports of both sides are fixed with a bearing set respectively.Crossbeam is welded by the end plate at square hollow section steel and two ends, is linked together by bolt and triangular supports.Crossbeam, while playing connection function, also has protective effect, goes out electric rotating plate strippers when preventing paper roll from entering this continuous vertical conveyer.
Described lower bracket is arranged on Stall.Lower bracket is made up of the column of both sides and crossbeam, and column includes again side frame, cross bar, guide rail, upper backstand and lower bearing support.Be fixed with the bearing seat of main shaft portion in drive element between upper backstand and lower bearing support, by the adjustment of tensioning screw, bearing seat moved on guide rail, arrive the object of tensioning ring-shaped conveying chain, ensure that stationarity when conveyer chain rotates.
Described protective cradle refers to the steel structure support being centered around equipment surrounding.Protective cradle by whole ring-shaped conveying chain and be arranged on load paper device on conveyer chain, guide rail, drive element main shaft portion, become the parts such as paper device of back-outing and protect.Prevent people or other equipment (such as fork truck) from entering continuous vertical conveyer work area, when preventing all kinds of accident from causing paper roll to drop, go out continuous vertical conveyer simultaneously.
Instant invention overcomes the problem of existing load transfer device inefficiency of production, simultaneously by the quantity of adjustment ring-shaped conveying chain chain link and the quantity of load paper device, adapt to different delivery heads and different traffic capacitys.It is a kind of full automaticity load transfer device little, adaptable, good reliability, production efficiency are high that takes up room.
Accompanying drawing explanation
Fig. 1, Fig. 2 are respectively continuous vertical conveyer front view, left view.In figure: 1-paper feed raceway, 2-paper delivery raceway, 3-electric rotating plate strippers, 4-becomes paper device of back-outing, 5-load paper device; 6-conveyer chain, 7-guide rail, 8-drive element, 9-support unit; 10-upper bracket, 11-lower bracket, 12-protective cradle, 13-Stall flooring, 14-second floor flooring.
Fig. 3 is electric rotating plate strippers left view.In figure: 301-fixed support, 302-piston crank mechanism.
Fig. 4 is electric rotating plate strippers birds-eye view.In figure: 303-reductor, 304-Overturnable-plate frame, 305-bearing seat, 306-bearing seat.
Fig. 5 is that change is back-outed paper device left view.In figure: 401-mounting bracket, 402-change turns round device, 403-connecting rod, 404-paper delivery support, 4021-orienting sleeve, 4022-spring, 4023-pull bar.
Fig. 6 is that change is back-outed paper device birds-eye view.In figure: 4041-bearing seat, 4042-pipe axle, 4043-pectinate plate.
Fig. 7 is load paper device front view.In figure: 501-bearing pin, 502-orienting lug, 503-column, 504-shock absorber.
Fig. 8 is load paper device birds-eye view.In figure: 505-pectination support.
Fig. 9 is conveyer chain.In figure: 601-standard link, 602-attachment link.
Figure 10 is drive element birds-eye view.In figure: 801-motor, 802-base, 803-drop-gear box, 804-coupler, 805-bearing seat, 806-drive sprocket, 807-axle, 808-triplex roller chain, 809-main shaft portion.
Figure 11 is main shaft portion constructional drawing among drive element.In figure: 8091-driven sprocket, 8092-bearing seat, 8093-end cap, 8094-bearing, 8095-spacer, 8096-conveyer chain drive sprocket, 8097-expansion set, 8098-main shaft.
Figure 12 is support unit cutaway view.In figure: 901-sprocket wheel, 902-bearing, 903-mandrel, 904-end cap, 905-back-up ring, 906-nut, 907-adjusting sleeve.
Figure 13 is lower bracket front view.In figure: 1101-column, 1102-crossbeam.
Figure 14 is the constructional drawing of the central post of lower bracket.In figure: 11011-cross bar, the upper backstand of 11012-, 11013-guide rail, 11014-side frame, 11015-lower bearing support.
Detailed description of the invention
The content of invention is further illustrated below in conjunction with drawings and Examples.
As shown in Figure 1 and Figure 2; continuous vertical conveyer by paper feed raceway 1, paper delivery raceway 2, electric rotating plate strippers 3, become paper device 4 of back-outing, load paper device 5, conveyer chain 6, guide rail 7, drive element 8, support unit 9, upper bracket 10, lower bracket 11, protective cradle 12 and corresponding control system and form, and through Stall flooring 13 and second floor flooring 14.Upper bracket 10 is installed on second floor, is made up of with two crossbeams being connected two triangular supports two triangular supports of both sides.Support unit 9 is arranged on upper bracket 10, and lower bracket 11 is installed on Stall, and the axle drive shaft in drive element 8 is arranged on lower bracket 11.Between the sprocket wheel on support unit 9 and drive element 8, ring-shaped conveying chain 6 is housed, load paper device 5 is then arranged on conveyer chain 6 equably.The guide rail 7 play the guiding role is housed at the traffic coverage of load paper device 5.Like this, paper roll enters electric rotating plate strippers 3 through paper feed raceway 1, drive element 8 drives the rotation of ring-shaped conveying chain 6, load paper device 5 is by the transmission of conveyer chain 6, connect away paper roll from electric rotating plate strippers 3, under the effect of propulsive effort, do circulatory motion along guide rail 7, finally drop to Stall paper delivery position, back-out paper device 4 by paper roll from load paper device 5 ejection by change, and paper roll is rolled out by paper delivery raceway 2.
As shown in Figure 3, Figure 4, electric rotating plate strippers 3 is that paper roll rolls into the device of rear stopping from paper feed raceway 1, comprises fixed support 301, piston crank mechanism 302, reductor 303, Overturnable-plate frame 304, bearing seat 305 and bearing seat 306.Reductor 303 is fixed on fixed support 301, and fixed support 301 welds with on-the-spot embedded board.Overturnable-plate frame 304 is made up of the framework in an outside and the pectination support of inner side, pectination support and load paper device 5 matching design, makes load paper device 5 can connect away paper roll by electric rotating plate strippers 3.The two ends of Overturnable-plate frame 304 are provided with bearing seat 305 and bearing seat 306, and middle is connected with piston crank mechanism 302, and bearing seat 305 and bearing seat 306 are fixed on on-the-spot embedded board equally.Like this, reductor 303 can drive the rotation of Overturnable-plate frame 304 by piston crank mechanism 302, by controlling the anglec of rotation of Overturnable-plate frame 304, enters the location of the stopping after continuous vertical conveyer to realize paper roll.
As shown in Figure 5, Figure 6, become paper device 4 of back-outing to comprise mounting bracket 401, become and turn round device 402, connecting rod 403, paper delivery support 404.Its effect is that the paper roll of 5 li, load paper device is ejected continuous vertical conveyer.Wherein become and turn round device 402 and be made up of orienting sleeve 4021, spring 4022, pull bar 4023, paper delivery support 404 is made up of bearing seat 4041, pipe axle 4042, pectinate plate 4043, same and load paper device 5 matching design of pectinate plate 4043, load paper device 5 can be back-outed paper device 4 by change, and paper roll not by.Therefore, when paper roll is delivered to the position of Stall setting by load paper device 5 from second floor, load paper device 5 to be back-outed paper device 4 by change, paper roll then rests on to become to be back-outed on the pectinate plate 4043 of paper device 4, due to the weight of paper roll, paper delivery support 404 will be rotated down certain angle, driven the pull bar 4023 becoming and turn round in 402 in device by connecting rod 403 simultaneously, spring 4022 is caused to compress, by the antagonistic force of spring, paper roll is ejected, make paper roll obtain certain initial velocity, thus one station can be rolled into down by paper delivery raceway 2.
As shown in Figure 7, Figure 8, load paper device 5 is devices of carrying paper roll, and it is by the column 503 of both sides, pectination support 505, shock absorber 504, the orienting lug 502 of carrying paper roll and form with the bearing pin 501 etc. that conveyer chain links.Pectination support 505 is fixed on the column 503 of both sides by the shock absorber 504 of both sides, and the column 503 of both sides is fixed on two ring-shaped conveying chains 6 by bearing pin 501.The shape of pectination support 505, simultaneously with the pectination support in electric rotating plate strippers 3 with become pectinate plate 4043 matching design of back-outing in paper device 4, guarantees that load paper device 5 can be back-outed paper device 4 by electric rotating plate strippers 3 and change smoothly.The quantity of load paper device 5 determines according to the height of floor and traffic capacity, and it is arranged on ring-shaped conveying chain 6 uniformly.By the directional tagging of orienting lug 502 in the rotation of conveyer chain 6 and load paper device 5, guide rail 7 along setting is done circulatory motion by load paper device 5, paper roll is delivered to Stall from second floor, and 5, the load paper device shedding paper roll rises to second floor by opposite side and again accept paper roll from electric rotating plate strippers 3.
As shown in Figure 9, conveyer chain 6 refers to the ring-shaped conveying chain bar be centered around in support unit 9 middle sprocket and drive element 8 between drive sprocket.This continuous vertical conveyer comprises two ring chains in left and right.The closed-loop that every root conveyer chain 6 is made up of standard link 601 and the attachment link 602 of some.Attachment link 602 is be evenly distributed on whole ring-shaped conveying chain equally, and its quantity is consistent with the quantity of load paper device 5, its effect be exactly to coordinate with the bearing pin 501 in load paper device 5 fix after link together.Circulatory motion is done by the guide rail 7 along setting of the rotating band dynamic load paper apparatus 5 of conveyer chain 6.
As shown in Figure 10, drive element 8 is by motor 801, base 802, drop-gear box 803, coupler 804, main shaft portion 809 and formed to drive sprocket 806, three row chain 808 of main shaft portion 809, axle 807, bearing seat 805 and guard shield etc. by transmission of power.Its effect is the rotation keeping ring-shaped conveying chain 6, drives the operation of paper roll in load paper device 5 and load paper device 5, reach object paper roll being delivered to Stall from second floor with this.Wherein, drop-gear box 803, bearing seat 805 are arranged on base 802, and the two ends of drive sprocket 806 are fixed on bearing seat 805.The power that motor 801 produces is delivered on drive sprocket 806 by drop-gear box 803, coupler 804, then passes through three row chains 808 by transmission of power to main shaft portion 809.Guard shield is then be surrounded by the movable parties such as drive sprocket 806, three row chain 808 and coupler 804, plays the effect of safety precaution.
As shown in figure 11, main shaft portion 809 is made up of driven sprocket 8091, bearing seat 8092, end cap 8093, bearing 8094, spacer 8095, conveyer chain drive sprocket 8096, expansion set 8097, main shaft 8098.Main shaft 8098 is equipped with driven sprocket 8091, bearing 8094, spacer 8095, conveyer chain drive sprocket 8096, expansion set 8097, is arranged on lower bracket 11 by the bearing seat 8092 at two ends.Driven the rotation of main shaft 8098 by driven sprocket 8091, driven the rotation of conveyer chain drive sprocket 8096 by the rotation of main shaft 8098, drive the rotation of ring-shaped conveying chain 6 thus.
As shown in figure 12, support unit 9 comprises sprocket wheel 901, bearing 902, mandrel 903, end cap 904, back-up ring 905, nut 906 and adjusting sleeve 907 etc.Sprocket wheel 901 is arranged on mandrel 903 by bearing 903, is fixed on one end by end cap 904.The other end of mandrel 903 then by back-up ring 905 and nut 906 fixing after be arranged on the mount pad of upper bracket 10 of second floor.Support unit 9 supports the weight of whole conveyer chain 6, load paper device 5 and paper roll.
As shown in Figure 13, Figure 14, lower bracket 11 is arranged on the basic embedded board of Stall, be made up of the column 1101 of both sides and crossbeam 1102, column 1101 includes again side frame 11014, cross bar 11011, guide rail 11013, upper backstand 11012 and lower bearing support 11015.The bearing seat 8092 of main shaft portion 809 in drive element 8 is fixed with between upper backstand 11012 and lower bearing support 11015, by the adjustment of tensioning screw, main shaft portion 809 can be moved under the directional tagging of guide rail 11013 by bearing seat 8092, arrive the object of tensioning ring-shaped conveying chain 6, ensure that stationarity when conveyer chain 6 rotates.

Claims (1)

1. continuous vertical conveyer, it is characterized in that: it by paper feed raceway, paper delivery raceway, electric rotating plate strippers, become paper device of back-outing, load paper device, conveyer chain, guide rail, drive element, support unit, upper bracket, lower bracket, protective cradle and corresponding control system and form, described upper bracket is installed on second floor, support unit is arranged on upper bracket, lower bracket is installed on Stall, and the axle drive shaft in drive element is arranged on lower bracket; Between the sprocket wheel on support unit and drive element, ring-shaped conveying chain is housed; Described paper feed raceway and paper delivery raceway are made up of the steel structure ramp of a welded type and corresponding installation accessories respectively; Described electric rotating plate strippers comprises fixed support, reductor, piston crank mechanism, Overturnable-plate frame and two bearing seats; Described change is back-outed, and paper device comprises mounting bracket, device, connecting rod, paper delivery support are turned round in change; The bearing pin that described load paper device comprises the column of both sides, the pectination support carrying paper roll, shock absorber, orienting lug and links with conveyer chain, load paper device is arranged on ring-shaped conveying chain equably; Described conveyer chain is the ring-shaped conveying chain bar be centered around in support unit middle sprocket and drive element between drive sprocket, conveyer chain is provided with two, left and right, the closed-loop that every bar conveyer chain is made up of standard link and the attachment link of some, attachment link is evenly distributed on whole ring-shaped conveying chain, and the quantity of attachment link and the quantity of load paper device are as many; Described guide rail is made up of the upright guide rail of both sides, the arc guide rail at top and guide rail locating clamp plate and corresponding installation accessories; Described support unit comprises sprocket wheel, mandrel, bearing, end cap, adjusting sleeve, back-up ring and nut, and support unit is arranged on the upper bracket of second floor by mandrel; Described upper bracket is arranged on second floor, is made up of, two triangular supports of both sides are fixed with a bearing set respectively two triangular supports of both sides with two crossbeams being connected two triangular supports; Crossbeam is welded by the end plate at square hollow section steel and two ends, is linked together by bolt and triangular supports; Described lower bracket is arranged on Stall, and be made up of the column of both sides and crossbeam, column comprises side frame, cross bar, guide rail, upper backstand and lower bearing support, is fixed with the bearing seat of main shaft portion in drive element between upper backstand and lower bearing support;
Described drive element is arranged on Stall, it comprise motor, drop-gear box, coupler, main shaft portion and by transmission of power to the drive sprocket of main shaft portion, driving chain, axle, bearing seat and guard shield.
CN201110187654.6A 2011-07-06 2011-07-06 Continuous vertical conveyer Active CN102390662B (en)

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Publication number Priority date Publication date Assignee Title
CN103552807B (en) * 2013-08-16 2015-09-16 天津市华帅制药机械有限公司 Vertical conveyor
CN103625843B (en) * 2013-11-08 2016-04-13 四川长虹电器股份有限公司 A kind of chain buffer compensation registration device

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JPS5535729A (en) * 1978-08-31 1980-03-12 Kanzaki Paper Mfg Co Ltd Article push-out device
JPS60188211A (en) * 1984-03-02 1985-09-25 Iseki & Co Ltd Residue takeout device in lifting gear
JP5073953B2 (en) * 2006-02-28 2012-11-14 大王製紙株式会社 Log transport device
CN201334231Y (en) * 2009-01-21 2009-10-28 彭智松 Z-shaped bucket elevator for hoisting, feeding and discharging
CN201729469U (en) * 2010-06-09 2011-02-02 宁波飞虹文化用品有限公司 Conveyor for feeding paper tubes into warehouses at high buildings
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CN202138805U (en) * 2011-07-06 2012-02-08 长沙长泰机械股份有限公司 Continuous vertical conveyer

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