CN102390060A - Synchronous transmission device of cutting machine - Google Patents
Synchronous transmission device of cutting machine Download PDFInfo
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- CN102390060A CN102390060A CN2011103147517A CN201110314751A CN102390060A CN 102390060 A CN102390060 A CN 102390060A CN 2011103147517 A CN2011103147517 A CN 2011103147517A CN 201110314751 A CN201110314751 A CN 201110314751A CN 102390060 A CN102390060 A CN 102390060A
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Abstract
Description
技术领域 technical field
本发明涉及一种裁切机同步传动装置,特别是涉及一种用于使裁切机的裁切装置与料的运行速度相协调的裁切机同步传动装置。The invention relates to a cutting machine synchronous transmission device, in particular to a cutting machine synchronous transmission device for coordinating the cutting device of the cutting machine with the running speed of the material.
背景技术 Background technique
裁切机是一种重要的裁切设备,广泛用在裁切杆件类产品,目前市场上广泛使用的裁切机,其裁切装置和出料台是固定的,当裁切加工对象时,裁切刀具只作切入和退出动作,当被裁切对象是在生产线上运行时,由于被加工对象是一直向前运行的,而裁切刀具固定不动的,所以很容易发生顶料现象,易造成刀具抖动,轻者使产品的切断面不整齐,重者损伤刀具,或造成安全隐患,再有,目前各种设备使用的出料台,为了避免在出料台上堆积料,出料台由皮带或辊子传动,对物料进行传送,这样的出料台需配备专门的电机进行不间断的运行,电能损耗大,且皮带易跑偏,不便于维修调整,辊子外的橡胶圈易磨损,需经常更换,使得生产效率低。The cutting machine is an important cutting equipment, which is widely used in cutting rod products. The cutting machine widely used in the market at present has a fixed cutting device and a discharge table. When cutting the processing object , the cutting tool only cuts in and out. When the object to be cut is running on the production line, since the object to be processed is always moving forward, and the cutting tool is fixed, it is easy to cause ejection. , it is easy to cause the tool to shake, the light one will make the cutting surface of the product irregular, the severe one will damage the tool, or cause a safety hazard. Moreover, the current discharge table used by various equipment, in order to avoid material accumulation on the discharge table, the discharge table The material table is driven by belts or rollers to convey the materials. Such a discharge table needs to be equipped with a special motor for uninterrupted operation. The power loss is large, and the belt is easy to run off, which is not easy to maintain and adjust. The rubber ring outside the roller is easy to Wear and tear, need to be replaced frequently, making the production efficiency low.
发明内容 Contents of the invention
本发明的目的是针对现有技术中裁切机在裁切时刀具固定不动,使得在裁切生产线上运行的加工对象时易发生顶料现象,造成切断面不整齐、或损伤刀具的不足,提供一种刀具能与加工对象同步前行的同步传动装置。The purpose of the present invention is to solve the problem in the prior art that the cutter is fixed when cutting, so that the phenomenon of ejection is prone to occur when cutting the processing object running on the production line, resulting in irregular cut surfaces or damage to the cutter. The utility model provides a synchronous transmission device in which a tool can move forward synchronously with a processing object.
本发明的目的是通过下述技术方案实现的:The purpose of the present invention is achieved through the following technical solutions:
一种裁切机同步传动装置,包括检测送料速度的送料速度检测装置、带动裁切装置沿着料的运行方向做往复运动的裁切装置传动机构及控制裁切装置传动机构与送料速度协调运动的主控制系统;A synchronous transmission device for a cutting machine, including a feeding speed detection device for detecting the feeding speed, a cutting device transmission mechanism for driving the cutting device to reciprocate along the running direction of the material, and a coordinated movement between the cutting device transmission mechanism and the feeding speed main control system;
所述的裁切装置传动机构包括滑板、沿着料的运行方向设置的滑板导轨、带动滑板做往复运动的滑板往复传动机构,所述滑板往复传动机构通过滑板滑块与滑板相连接,所述滑板通过滑板滑块与滑板导轨滑动连接;The cutting device transmission mechanism includes a slide plate, a slide plate guide rail arranged along the running direction of the material, and a slide plate reciprocating transmission mechanism that drives the slide plate to reciprocate. The slide plate reciprocating transmission mechanism is connected with the slide plate through a slide block. The skateboard is slidably connected with the skateboard guide rail through the skateboard slider;
所述的滑板往复传动机构包括沿料的运行方向设置的丝杆、与丝杆匹配设置的丝杆螺母、带动丝杆转动的伺服电机,滑板连杆连接所述的丝杆螺母及所述的滑板滑块;The slide plate reciprocating transmission mechanism includes a screw rod arranged along the running direction of the material, a screw nut matched with the screw rod, a servo motor driving the screw rod to rotate, and the slide plate connecting rod is connected to the screw nut and the described screw nut. skateboard slider;
所述的送料速度检测装置由编码器、成对设置的上转轮和下转轮,所述上转轮和下转轮的轴均与料的运行方向垂直设置,所述编码器与其中一转轮同轴固定连接,所述上转轮和所述下转轮间设置有供料通过的间隙;The described feeding speed detecting device is composed of an encoder, upper runners and lower runners arranged in pairs, the shafts of the upper runners and the lower runners are all arranged perpendicular to the running direction of the material, and the encoder and one of them The runners are fixedly connected coaxially, and there is a gap for feeding materials between the upper runner and the lower runner;
出料台的一端通过出料台导轨及出料台滑块与机架滑动连接,出料台的另一端通过出料台台柱与所述的滑板固定连接;One end of the discharge table is slidingly connected to the frame through the discharge table guide rail and the discharge table slider, and the other end of the discharge table is fixedly connected to the slide plate through the discharge table column;
所述的主控制系统为PLC人机界面控制系统。The main control system is a PLC man-machine interface control system.
由于本发明的裁切机同步传动装置,由送料速度检测装置对料的运行速度进行检测并发送脉冲信号,由主控制系统提取该脉冲信号并与主控制系统内存贮的数值进行比较,当提取的数值与存贮的数值相符时,由主控制系统向裁切装置传动机构发出裁切指令,使裁切装置以与料的运行速度相同的速度进行同方向移动,送料速度与裁切装置的运行速度同步,使得刀具在被裁切对象的同一截面进行裁切,不会发生顶料现象,裁切的平面平整,而且消除了料432在前进时对裁切刀具的压力,所以不会损伤裁切刀具,裁切更加平稳,降低了设备的噪音。Due to the cutting machine synchronous transmission device of the present invention, the running speed of the material is detected by the feeding speed detection device and a pulse signal is sent, and the pulse signal is extracted by the main control system and compared with the value stored in the main control system. When the extracted value matches the stored value, the main control system sends a cutting command to the cutting device transmission mechanism, so that the cutting device moves in the same direction at the same speed as the material, and the feeding speed is the same as that of the cutting device. The running speed is synchronized, so that the cutter can cut in the same section of the object to be cut, there will be no ejection phenomenon, the cutting plane is smooth, and the pressure of the cutting tool on the cutting tool when the
附图说明 Description of drawings
图1是本发明实施例裁切机同步装置主视图示意图;Fig. 1 is a schematic diagram of a front view of a cutting machine synchronization device according to an embodiment of the present invention;
图2是图2的左视图示意图。FIG. 2 is a schematic left view of FIG. 2 .
附图标记说明Explanation of reference signs
200-送料速度检测装置 300-裁切装置传动机构 308-出料台 309-出料台滑块 310-出料台导轨 311-出料台台柱 312-滑板滑块 313-滑板 314-丝杆支座 315-丝杆 316-滑板连杆 317-丝杆螺母 318-丝杆底板 319-滑板导轨 320-伺服电机 400-裁切装置 431-进料口 432-料200-Feeding speed detection device 300-Cutting device transmission mechanism 308-Discharging table 309-Discharging table slider 310-Discharging table guide rail 311-Discharging table column 312-Skateboard slider 313-Skateboard 314-Screw rod support Seat 315-Screw 316-Skateboard Connecting Rod 317-Screw Nut 318-Screw Bottom 319-Skateboard Guide 320-Servo Motor 400-Cutting Device 431-Inlet 432-Material
具体实施方式 Detailed ways
下面结合附图及实施例对本发明做进一步的描述:Below in conjunction with accompanying drawing and embodiment the present invention will be further described:
如图1-2所示,本发明的同步传动装置由带动裁切装置往复运动的传动机构300、检测送料速度的送料速度检测装置和控制传动机构与送料速度协调运动的主控制系统组成,本发明中传动机构300包括丝杆316及丝杆螺母317、与丝杆相连接的伺服电机320和滑板313,滑板导轨319固定设置在机架上,滑板313通过滑板滑块312与滑板导轨319相连接,由滑板连杆316连接丝杆螺母317及滑板滑块312,裁切装置固定设置在滑板313上,丝杆315通过丝杆底板318固定设置在机架上,滑板导轨319、丝杆315沿与料的传运行方向相同的方向平行设置。工作时,由送料速度检测装置提取被加工对象的运行速度数据传送至主控制系统,由主控制系统对信号进行处理发出指令使得伺服电机320作正转/反转工作,从而丝杆315传动滑板313往复运动,带动裁切装置400作同步运动,实现送料与裁切装置的同方向移动同步。送料速度与裁切装置的运行速度同步,使得刀具在被裁切对象的同一截面进行裁切,不会发生顶料现象,裁切的平面平整,而且消除了料432在前进时对裁切刀具的压力,所以不会损伤裁切刀具,裁切更加平稳,降低了设备的噪音。作为一种优选的方式,本发明的出料台308的一端通过出料台导轨310及出料台滑块309与机架连接,另一端通过出料台台柱311与滑板313固定连接,出料台导轨310沿与出料方向平行的方向设置,这样设置的出料台308与裁切装置400的位移方向及速度一致,裁切前,料从进料口431输送到出料台308,当料在出料台的长度达到规定的长度时,裁切装置400对料进行裁切,出料台308及裁切装置与料同步向前运行,实现了送料与出料的同步,裁切完毕的料和没有裁切的料不会发生顶料现象,当裁切完毕,出料台与裁切装置同步回到原始位置。As shown in Figure 1-2, the synchronous transmission device of the present invention is composed of a
作为本发明的另一个实施例,可用液压传动装置代替丝杆传动装置,由液压缸与主控制系统电连接,由活塞杆与滑板连杆相连接,液压缸固定在机架上。As another embodiment of the present invention, the screw drive device can be replaced by a hydraulic transmission device, the hydraulic cylinder is electrically connected to the main control system, and the piston rod is connected to the slider connecting rod, and the hydraulic cylinder is fixed on the frame.
作为本发明的优选实施例,送料速度检测装置由编码器、成对设置的上转轮和下转轮组成,由编码器与其中的上转轮或下转轮同轴固定连接,转轮成对可转动地设置在进料口前方的机架上,转轮轴与料的运行方向垂直设置,当料从两转轮间穿过时,两转轮在磨擦力的作用下转动,从而带动编码器转动,由编码器与主控制系统电连接。As a preferred embodiment of the present invention, the feeding speed detection device is composed of an encoder, an upper runner and a lower runner arranged in pairs, and the encoder is coaxially fixedly connected with the upper runner or the lower runner, and the runners form a On the frame rotatably arranged in front of the feed inlet, the axis of the runners is set perpendicular to the running direction of the material. When the material passes between the two runners, the two runners rotate under the action of friction, thereby driving the encoder To rotate, the encoder is electrically connected to the main control system.
作为本发明的优选方案,主控制系统为PLC处理系统,可进行人机界面交流,便于各种参数的设定和修改。As a preferred solution of the present invention, the main control system is a PLC processing system, which can communicate with a man-machine interface and is convenient for setting and modifying various parameters.
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102674063A (en) * | 2012-05-10 | 2012-09-19 | 苏州市中星工艺品有限公司 | Support device for motor-driven guillotine |
| CN102909735A (en) * | 2012-11-05 | 2013-02-06 | 上海海弋机电科技有限公司 | Double-pole pneumatic cutting device of plastic linear profile |
| CN104229536A (en) * | 2014-09-27 | 2014-12-24 | 赵夫超 | Shearing method and shearing device for producing belt body of plastic packing belt |
| CN104985634A (en) * | 2015-07-20 | 2015-10-21 | 瑞安市中泰科技设备有限公司 | Anti-blocking high speed feeding and die cutting device of die cutting machine |
| CN107549271A (en) * | 2017-09-28 | 2018-01-09 | 贵州梵净山生态农业股份有限公司 | A kind of meat packing production line reciprocating cutting apparatus control system |
| CN108390233A (en) * | 2018-02-02 | 2018-08-10 | 江西普拉格电子制品有限公司 | Pressure setting, semi-finished products foot and its drawing method |
| CN109732354A (en) * | 2018-09-12 | 2019-05-10 | 上海禹研自动化设备有限公司 | Traction cutting and punching machine |
| CN111676688A (en) * | 2020-06-15 | 2020-09-18 | 长乐市丽智产品设计有限公司 | A sliding fabric fixed-length cutting machine |
| CN112450518A (en) * | 2020-11-23 | 2021-03-09 | 深圳源明杰科技股份有限公司 | Linkage mechanism of mask machine and mask machine with linkage mechanism |
| CN117445120A (en) * | 2023-11-08 | 2024-01-26 | 广西祥盛家居材料科技股份有限公司 | Wood peeling machine loading and rejecting device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102674063A (en) * | 2012-05-10 | 2012-09-19 | 苏州市中星工艺品有限公司 | Support device for motor-driven guillotine |
| CN102909735A (en) * | 2012-11-05 | 2013-02-06 | 上海海弋机电科技有限公司 | Double-pole pneumatic cutting device of plastic linear profile |
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| CN104229536A (en) * | 2014-09-27 | 2014-12-24 | 赵夫超 | Shearing method and shearing device for producing belt body of plastic packing belt |
| CN104985634A (en) * | 2015-07-20 | 2015-10-21 | 瑞安市中泰科技设备有限公司 | Anti-blocking high speed feeding and die cutting device of die cutting machine |
| CN107549271B (en) * | 2017-09-28 | 2020-08-07 | 贵州梵净山生态农业股份有限公司 | Meat processing lines cutting device control system that reciprocates |
| CN107549271A (en) * | 2017-09-28 | 2018-01-09 | 贵州梵净山生态农业股份有限公司 | A kind of meat packing production line reciprocating cutting apparatus control system |
| CN108390233A (en) * | 2018-02-02 | 2018-08-10 | 江西普拉格电子制品有限公司 | Pressure setting, semi-finished products foot and its drawing method |
| CN109732354A (en) * | 2018-09-12 | 2019-05-10 | 上海禹研自动化设备有限公司 | Traction cutting and punching machine |
| CN111676688A (en) * | 2020-06-15 | 2020-09-18 | 长乐市丽智产品设计有限公司 | A sliding fabric fixed-length cutting machine |
| CN111676688B (en) * | 2020-06-15 | 2021-06-04 | 长乐市丽智产品设计有限公司 | Gliding cloth fixed length cutter |
| CN112450518A (en) * | 2020-11-23 | 2021-03-09 | 深圳源明杰科技股份有限公司 | Linkage mechanism of mask machine and mask machine with linkage mechanism |
| CN117445120A (en) * | 2023-11-08 | 2024-01-26 | 广西祥盛家居材料科技股份有限公司 | Wood peeling machine loading and rejecting device |
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