CN102352667B - Building exterior wall heat insulation plate made of reeds and production method thereof - Google Patents
Building exterior wall heat insulation plate made of reeds and production method thereof Download PDFInfo
- Publication number
- CN102352667B CN102352667B CN2011103463745A CN201110346374A CN102352667B CN 102352667 B CN102352667 B CN 102352667B CN 2011103463745 A CN2011103463745 A CN 2011103463745A CN 201110346374 A CN201110346374 A CN 201110346374A CN 102352667 B CN102352667 B CN 102352667B
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- reed
- satchel
- reed rod
- exterior wall
- wall heat
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Abstract
The invention relates to a building exterior wall heat insulation plate made of reeds and a production method thereof. The heat insulation plate comprises a core layer and an outer layer. The core layer comprises reeds and the outer layer is a polyurethane layer. The core layer consists of reed stalks and at least one bag-like object wrapping the reed stalks inside. The polyurethane layer and the core layer are bonded into a whole. Bag-like objects with reed stalks arranged therein side by side, and bag-like objects with reed stalks arranged therein disorderly are arranged adjacent to each other on the core layer with gaps therebetween. The gaps are filled with polyurethane foaming material and the polyurethane foaming material and the outer layer are integrated as a whole. According to the invention, the natural raw material is utilized fully, while the heating up and pressurization operations are not required during the whole production process. Thus, the energy is saved. Furthermore, due to the adoption of an ordinary die, the manufacturing cost is saved. The reed raw material can be degraded by 100%, and the used polyurethane foaming material can also be recycled. Therefore, the building exterior wall heat insulation plate is a environment-friendly product which meets environment-friendly requirements both in raw material and in production process. Moreover, the building exterior wall heat insulation plate can be produced in large scale.
Description
Technical field
The invention relate to build that the house parts use than the thin type member, relate in particular to the prefabricated units that utilize fiber, wood chip, plant bar or similar item to make, particularly a kind of is raw-material building exterior wall heat preserving plate and production method thereof with reed.
Background technology
In recent years; The building energy conservation project that with energy-saving and emission-reduction is purpose emerges in an endless stream, and field of thermal insulation outside exterior wall utilizes string or cane after oven dry and the preservative treatment quite a few for the example of primary raw material making Outwall thermal insulation board; For example; Notification number is the disclosed a kind of insulating light wall slab of the utility model patent of CN2440871Y, and the skin of warming plate is a screed, and sandwich layer is made up of straw or shrub branch; Reinforcing bar passes the silk screen of burying underground in sandwich layer and two skins and is connected, and Polypropylence Sheet is wrapped in the outside of sandwich layer.The structure that can find out this warming plate is very complicated, and outer field screed easy of crack is damaged, has a strong impact on heat insulation effect, can not degrade after the Polypropylence Sheet of internal layer is discarded and cause environment pollution.Another notification number is the disclosed wheat straw light thermal insulation board that is a kind of with the polyurethane coverlay of the utility model patent of CN2384766Y; To wheat straw be cut into the bar of about 50CM length with hay mover earlier, wheat straw carried out applying glue and stirring, mat formation into the slab of certain specification size after evenly with special-purpose glue mixer; In a special mould, add two component polyurethane then; Put into the slab that makes again, pour polyurethane again into, in the special dies of sealing, foam; Just to have obtained liner be the wheat straw slab in the demoulding after certain density, and skin is the warming plate of polyurethane foam material.We also can find out; Though this warming plate has utilized so good environment-friendly materials of wheat straw and polyurethane to combine; But very loaded down with trivial details aspect the making of slab, and need special-purpose glue mixer and special-purpose mould, increased production cost; Discarded in addition reed is a lot, causes a large amount of raw-material wastes.Another publication number be the patent of invention of CN85108738A disclosed be a kind of be the method that primary raw material is made building prefabricated components with reed and reed rod, laudable here is the raw material that made full use of reed, bits and the reed section pulverized from the reed rod to the reed; Such as, first floor is the precast plate that is formed with the polyurethane bonding by one or more layers reed rod of denuding leaf, precast plate adopts the mode of mold pressing; Because mechanical pressure is big; This one deck can be used as decorative cover, and the second layer is very thin, processes with bitumeniferous compound; The 3rd layer by the reed section of pulverizing in advance, adopts the hot adhesion method to process precast plate.We can see that such three layers of precast plate that is composited are mainly used in the member of doing building, have that in light weight, intensity is big, hard durable; Be used for the building central sill, wallboard, floor; Roof panel etc.; But because starting point is not to make heat-insulation plate for external, so many articles have been done in this invention on the intensity of structure, the mode that adopts mold pressing is exactly in order to control intensity well; And in hot adhesion and mold pressing, all can not avoid having adopted too much adhesive, operation is more loaded down with trivial details in process of production.
Several kinds of above-mentioned methods that adopted string or cane to make warming plate or building unit as primary raw material; On performance, there is not good heat-insulating property; Be difficult to meet the technical standard requirement of country for building heat preservation sheet material, too loaded down with trivial details on the technology of producing, and also manufacturing process still exists too much energy consumption and pollution; Do not utilize the raw material of plant well, caused raw-material a large amount of waste.
Summary of the invention
The policy of the relevant energy-saving and emission-reduction of active response country of the present invention provides a kind of technology simple, makes full use of the reed raw material; Reduce the use amount of adhesive in the whole process of producing; Reduce energy consumption and pollution in the manufacturing process, and the product of most materials degradable or recycling and method, when good heat insulation effect is provided; Comparing with existing product and to reduce the influence that causes in the production phase effectively, is real Life cycle environment-friendly products.
Technical scheme provided by the invention is; A kind of is raw-material building exterior wall heat preserving plate with reed, comprises sandwich layer and skin, and described sandwich layer comprises reed; Skin is a layer of polyurethane; It is characterized in that, described sandwich layer comprise reed rod with at least one with reed rod be wrapped in the inside satchel, described layer of polyurethane and described sandwich layer are bonded to one; The satchel that inside is arranged side by side reed rod is placed next to each other on the position of sandwich layer with the inner mixed and disorderly satchel of placing reed rod; Between the described satchel that reed rod is housed spacing is arranged, described spacing is filled with polyurethane foam material, and said polyurethane foam material and said outer polyurethane layer are an integral body.
A characteristic of the present invention is that described satchel is formed by alkali resistant fibrous mesh cloth or the braiding of reed bar.
Another characteristic of the present invention is, described satchel is a hexahedron, and length is at 20-50CM, and width is 5-30CM.
Another characteristic of the present invention is, described polyurethane is expanded material, and admixture has reed powder.
Another characteristic of the present invention is, the reed rod of described satchel parcel, and length and diameter are even and be arranged side by side in satchel.
Another characteristic of the present invention is, the reed rod of described satchel parcel, and length and diameter are had any different, and are placed in the satchel in a jumble.
Another characteristic of the present invention is, described reed rod is length 40-50CM, and diameter is more than or equal to 7MM.
Another characteristic of the present invention is, described reed rod be length less than 40CM, diameter is less than 7MM.
Another characteristic of the present invention is that described reed rod is length 2.7CM-4.7CM, diameter range 5-10MM.
On the other hand, the inner satchel that is arranged side by side reed rod along the warming plate short side direction is placed next to each other on the position of sandwich layer with inner satchel along warming plate thickness direction placement reed rod.
The present invention provides another technical scheme to be, a kind of according to claim 1 be the production method of raw-material building exterior wall heat preserving plate with reed, may further comprise the steps:
The first step with the reed rod defoliation, is selected the part at reed rod middle part, is cut into pieces according to the size that needs;
In second step, selection length and the uniform reed rod of diameter are done preservative treatment, dry for use;
The 3rd step, the length and the distinguishing reed rod of diameter of remainder are also done preservative treatment, dry for use;
The 4th step; Above-mentioned reed rod is placed into as requested in the sack of certain size; Wherein the uniform reed rod of length and diameter is arranged side by side in satchel; The distinguishing reed rod of length and diameter is placed in another satchel mussily, and the satchel that inside is arranged side by side reed rod is placed next to each other on the position of sandwich layer with the inner mixed and disorderly satchel of placing reed rod, and being equipped with between the satchel of reed rod has spacing; Described spacing is filled with polyurethane foam material, and said polyurethane foam material and said outer polyurethane layer are an integral body;
The 5th step, get a hexahedral mould, smear the polyurethane foam material of thick 1-3CM in the bottom of mould; Before polyurethane solidifies; The satchel that reed rod is housed is placed on position in the mould as requested, and filling polyurethane expanded material in the direction mould covers the mould upper plate from the mould; Leave standstill the demoulding after 30-60 minute, promptly obtain described warming plate.
Because the present invention has not only utilized length in the reed rod, the uniform part of diameter, has also utilized those length and the distinguishing part of diameter of common discarded, can make full use of natural raw material; Need not warming and pressurizing in the whole production link in addition, saved the energy, and; Owing to adopted common mould, saved cost of manufacture, in addition; 100% degraded of reed raw material ability, employed polyurethane foam material also can be recycled.The present invention's warming plate required for protection is a kind ofly not only on the material that uses, to reach environmental requirement, and the whole production link also reach environmental requirement can large-scale production environment-friendly products.
Description of drawings
Fig. 1 is the sketch map of warming plate of the present invention;
Fig. 2 is the sketch map of another embodiment of warming plate of the present invention
The specific embodiment
1-warming plate among Fig. 1-2, the 2-sandwich layer, 3-is outer, 4-length, the uniform reed rod of diameter, 5-length, the distinguishing reed rod of diameter, 6-satchel.
Referring to Fig. 1; Warming plate 1 comprises sandwich layer 2 and outer 3; Described sandwich layer 2 comprises reed, and outer 3 is layer of polyurethane, and described sandwich layer 2 comprises reed rod and reed rod is wrapped in the satchel 6 of the inside; Described layer of polyurethane also is bonded to one with described sandwich layer, and described satchel is formed by alkali resistant fibrous mesh cloth or the braiding of reed bar.
Described satchel 6 is a hexahedron, and length 20-50CM, width are 5-30CM.
Described polyurethane 3 is expanded material, and admixture has reed powder.
The reed rod 4 of described satchel 6 parcels, its length and diameter are even and be arranged side by side in satchel.
The reed rod 5 of described satchel parcel, its length and diameter are had any different, and are placed in the satchel in a jumble.
Described reed rod 4 is of a size of length 40-50CM, and diameter is more than or equal to 7MM.
Described reed rod 5 is of a size of length less than 40CM, and diameter is less than 7MM.
The satchel that described inside is arranged side by side reed rod 4 is placed next to each other on the position of sandwich layer with the inner mixed and disorderly satchel of placing reed rod 5.
Between the described satchel that reed rod is housed spacing is arranged, described spacing is filled with polyurethane foam material, and said polyurethane foam material and said outer polyurethane layer are an integral body.
Concrete production method: the first step, with the reed rod defoliation, select the part at reed rod middle part, the size according to needing is cut into pieces;
In second step, selection length and the uniform reed rod 4 of diameter, the ferrous sulfate aqueous solution with 2% soak did preservative treatment in 4-6 hour, dried for use;
The 3rd step, with same procedure the length and the distinguishing reed rod 5 of diameter of remainder are done preservative treatment in another pond, dry for use;
The 4th step; Above-mentioned reed rod is placed into 6 li in the sack that alkali resistant fibrous mesh cloth or reed bar are woven into certain size as requested, and wherein the uniform reed rod 4 of length and diameter is arranged side by side in satchel, and satchel 6 is a hexahedron; Length 20-50CM, width are 5-30CM.
The 5th step, get a hexahedral mould, smear the polyurethane foam material of thick 1-3CM in the bottom of mould; The satchel that reed rod will be housed before polyurethane does not solidify is placed on the mould medium position as requested; The satchel of one row marshalling is flat hexahedron, and its upper surface is apart from the upper plate 1-3CM of mould, the side plate 1-3CM of its lateral distance mould; Cover the mould upper plate, from mould top in mould the filling polyurethane expanded material; Leave standstill the demoulding after 30-60 minute, promptly obtain described warming plate.The satchel that reed rod is housed is arranged side by side, and is provided with connector between bag and the bag these satchels are coupled together, and these connectors are by bandage, the rope of reed bar making or collude the shape thing.
Described polyurethane is expanded material, and admixture has reed powder, and these reed powders are ground into fine-powdered by bar and the leaf of discarded reed, and described fine powder and polyurethane are with 0.1-0.5: 1 volume ratio stirs, and is placed in the container for use.
Described reed rod 4 is of a size of length 40-50CM, and diameter is 2.7CM-4.7CM more than or equal to 7MM and length, diameter range 5-10MM.
Described reed rod 5 is of a size of length less than 40CM, and diameter is less than 7MM.
The satchel 6 that described inside is arranged side by side reed rod 4 is placed next to each other on the position of sandwich layer with the inner mixed and disorderly satchel 6 of placing reed rod 5.
Described inside is arranged side by side reed rod 4 along the warming plate short side direction satchel 6 is placed next to each other on the position of sandwich layer with inner satchel 6 along warming plate thickness direction placement reed rod 4.
In order to make full use of the reed material, the satchel that reed rod is housed has multiple arrangement mode, and a kind of is to be arranged side by side into row, and a kind of is to be arranged side by side into two parallel row, a kind ofly is, if do not establish spacing, spacing is 1-5CM between two row.
Fit to arrange between above-mentioned bag that reed rod is housed and the bag and connect with connector, or mutual layout at regular intervals between bag and the bag, the cavity that these spacings constitute is filled with polyurethane foam material, makes that the warming plate globality is better, more not cracky.
Claims (15)
1. one kind is raw-material building exterior wall heat preserving plate with reed, comprises sandwich layer and skin, and described sandwich layer comprises reed; Skin is a layer of polyurethane; It is characterized in that, described sandwich layer comprise reed rod with at least one with reed rod be wrapped in the inside satchel, described layer of polyurethane and described sandwich layer are bonded to one; The satchel that inside is arranged side by side reed rod is placed next to each other on the position of sandwich layer with the inner mixed and disorderly satchel of placing reed rod; Between the satchel of described placement reed rod spacing is arranged, described spacing is filled with polyurethane foam material, and said polyurethane foam material and said outer polyurethane layer are an integral body.
2. building exterior wall heat preserving plate according to claim 1 is characterized in that, described satchel is formed by alkali resistant fibrous mesh cloth or the braiding of reed bar.
3. building exterior wall heat preserving plate according to claim 1 and 2 is characterized in that, described satchel is a hexahedron, and length is 20-50CM, and width is 5-30CM.
4. building exterior wall heat preserving plate according to claim 1 is characterized in that described polyurethane is expanded material, and admixture has reed powder.
5. building exterior wall heat preserving plate according to claim 1 and 2 is characterized in that, the reed rod of described satchel parcel, and length and diameter are even and be arranged side by side in satchel.
6. building exterior wall heat preserving plate according to claim 1 and 2 is characterized in that, the reed rod of described satchel parcel, and length and diameter are had any different, and are placed in the satchel in a jumble.
7. building exterior wall heat preserving plate according to claim 1 is characterized in that described reed rod is length 40-50CM, and diameter is more than or equal to 7MM.
8. building exterior wall heat preserving plate according to claim 1 is characterized in that, described reed rod be length less than 40CM, diameter is less than 7MM.
9. building exterior wall heat preserving plate according to claim 1 is characterized in that, described reed rod is length 2.7MM-4.7CM, and diameter range is 5-10MM.
One kind according to claim 1 be the production method of raw-material building exterior wall heat preserving plate with reed, may further comprise the steps:
The first step with the reed rod defoliation, is selected the part at reed rod middle part, is cut into pieces according to the size that needs;
In second step, selection length and the uniform reed rod of diameter are done preservative treatment, dry for use;
The 3rd step, the length and the distinguishing reed rod of diameter of remainder are also done preservative treatment, dry for use;
The 4th step; Above-mentioned reed rod is placed into as requested in the sack of certain size; Wherein the uniform reed rod of length and diameter is arranged side by side in satchel; The distinguishing reed rod of length and diameter is placed in another satchel mussily, and the satchel that inside is arranged side by side reed rod is placed next to each other on the position of sandwich layer with the inner mixed and disorderly satchel of placing reed rod, and being equipped with between the satchel of reed rod has spacing; Described spacing is filled with polyurethane foam material, and said polyurethane foam material and said outer polyurethane layer are an integral body;
The 5th step, get a hexahedral mould, smear the polyurethane foam material of thick 1-3CM in the bottom of mould; Before polyurethane solidifies; The satchel that reed rod is housed is placed on position in the mould as requested, and filling polyurethane expanded material in the direction mould covers the mould upper plate from the mould; Leave standstill the demoulding after 30-60 minute, promptly obtain described warming plate.
11. the preparation method of building exterior wall heat preserving plate according to claim 10 is characterized in that, described satchel is a hexahedron, and length 20-50CM, width are 5-30CM.
12. the preparation method of building exterior wall heat preserving plate according to claim 10 is characterized in that, described polyurethane is expanded material, and admixture has reed powder.
13. the preparation method of building exterior wall heat preserving plate according to claim 10 is characterized in that, described reed rod is of a size of length 40-50CM, and diameter is more than or equal to 7MM.
14. the preparation method of building exterior wall heat preserving plate according to claim 10 is characterized in that, described reed rod is of a size of length less than 40CM, and diameter is less than 7MM.
15. the preparation method of building exterior wall heat preserving plate according to claim 10 is characterized in that, described reed rod is length 2.7MM-4.7CM, and diameter range is 5-10MM.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2011103463745A CN102352667B (en) | 2011-11-07 | 2011-11-07 | Building exterior wall heat insulation plate made of reeds and production method thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN2011103463745A CN102352667B (en) | 2011-11-07 | 2011-11-07 | Building exterior wall heat insulation plate made of reeds and production method thereof |
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CN102352667A CN102352667A (en) | 2012-02-15 |
CN102352667B true CN102352667B (en) | 2012-11-28 |
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CN2011103463745A Expired - Fee Related CN102352667B (en) | 2011-11-07 | 2011-11-07 | Building exterior wall heat insulation plate made of reeds and production method thereof |
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Publication number | Priority date | Publication date | Assignee | Title |
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DE102014220459A1 (en) * | 2014-10-09 | 2016-04-14 | Mayfair Vermögensverwaltungs Se | Plate, board or panel |
CN108026726A (en) * | 2015-08-07 | 2018-05-11 | 佛罗伦萨大学 | A kind of method and the composite material prepared for producing structural or unstructuredness purposes pre-press sustainable composite material |
CN113107135B (en) * | 2021-04-08 | 2022-09-16 | 中成进出口股份有限公司 | Environment-friendly building board based on degradable composite material |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
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FR2437475A1 (en) * | 1978-09-06 | 1980-04-25 | Nadai Michel De | Building constructed of natural materials - has clay base and reinforcing mats in reed or bamboo |
JPS62101741A (en) * | 1985-10-29 | 1987-05-12 | ツ−リズム オテルリ リミテツド | Molded building member |
CN1010702B (en) * | 1985-12-23 | 1990-12-05 | 旅游旅馆有限公司 | Precast plate and its processing with reed as the main raw material used in builing trade |
DE59307996D1 (en) * | 1993-10-13 | 1998-02-19 | Dotin B V | Component and method for its production |
CN2295592Y (en) * | 1996-05-21 | 1998-10-28 | 阴继庞 | Multifunctional lightweight composite sandwich board |
CN2440871Y (en) * | 1999-07-28 | 2001-08-01 | 段梦麟 | Lightweight thermal insulation wall plates |
CN2384766Y (en) * | 1999-09-28 | 2000-06-28 | 南京林业大学 | Wheat straw light heat-insulating thick plate with surface covered with polyurethane |
AU2002256940A1 (en) * | 2002-04-30 | 2003-11-17 | Gerardo Elpidio Mata Solis | Light prefabricated module made from natural reed and used as a construction element |
KR200466998Y1 (en) * | 2008-03-11 | 2013-05-20 | (주)엘지하우시스 | An interior panel comprising natural materials |
CN201843250U (en) * | 2010-11-11 | 2011-05-25 | 东北农业大学 | Environment-friendly non-loading paddy stalk brick |
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2011
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