CN101125443A - Method for manufacturing macromolecular composite door - Google Patents
Method for manufacturing macromolecular composite door Download PDFInfo
- Publication number
- CN101125443A CN101125443A CNA200710151614XA CN200710151614A CN101125443A CN 101125443 A CN101125443 A CN 101125443A CN A200710151614X A CNA200710151614X A CN A200710151614XA CN 200710151614 A CN200710151614 A CN 200710151614A CN 101125443 A CN101125443 A CN 101125443A
- Authority
- CN
- China
- Prior art keywords
- brush
- magnesia
- fines
- door
- saturating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
Abstract
The present invention relates to a manufacturing method of door for daily indoor application, in particular to a manufacturing method of high molecular composite door. The basal raw material for manufacturing high molecular composite door product consists of fine stuff, coarse material, material for lockhole and hinge, promoting agent and glass fiber cloth, wherein, according to mass ratio, the fine stuff formula comprises magnesia 100, magnesia solution 80 to 100, silicon dioxide 10, and plant straw stalk powder 5 to 10; the coarse material formula comprises magnesia 100, magnesia solution 100, silicon dioxide 10, and plant straw stalk powder 60; the material formula for lockhole and hinge comprises magnesia 100, magnesia solution 60 to 70, silicon dioxide 20, white latex 10 to 15, and defined amount of broken glass fiber cloth; the promoting agent formula comprises trolamine 48, bluestone 32, oxalic acid 20, and water 100. When in practical production, the material is able to be added or reduced with same proportion according to the mass ratio. The glass fiber cloth is cut out according to the size of length and width of the door needed to manufacture. The present invention manufactures high molecular composite product through upper die and lower die manufacture, and compound die manufacture.
Description
Technical field
The present invention relates to a kind of manufacture method of door of daily indoor application, specifically, is a kind of method for manufacturing macromolecular composite door.
Background technology
Available on the market at present interior door has four classes basically, but all exists variety of issue; The first kind, conventional wooden door are from security standpoint basically, design door very abundant, heavy, the result, and it is very inconvenient not only to transport, install, and causes the huge waste of national resources, and causes the high of cost of manufacture; Second class, metal matter door such as iron door cost height, perishable, heavy, not attractive in appearance, cost is high; The 3rd class, the plastic-steel composite gate of various metal materials, this class door and window exist specious property poor, and ageing resistace is poor, defectives such as heat-insulating property difference; The 4th class, various wooden composite doors, this class composite gate exist at present or occurred have three kinds: first three-ply board door, this product structure are that butterfat bonds or follows closely and order easy to crack, inflammable and cost height; It two is composite gate and various specific aim or fire prevention or sound insulation composite gates of making the wood frame of packed layer with axis, its shortcoming is still not break away from wood frame structure or door face board structure, shortcoming such as then certainly exist the cost height, globality is poor, bulk strength is low, the flat appearance degree is not high, moulding is single; Its three be centerbody with the wooden frame, be the composite gate of attachment with glass fabric and paste raw material, this product is with respect to the said goods, improvements have been arranged, but its utilization raw material is higher as costs such as oil, timber, on preparation method, the two sides of door need successively be done, and then its manufacture craft is complicated, make efficiency is lower, and the physical property of its product such as water resistance, fire resistance, anti-freezing property, tensile strength etc. all do not reach desirable level yet.
Therefore need that a kind of cost is low, intensity is high, excellent performance, top grade is luxurious, technology is simple, quality is slim and graceful, the door of firm environmental protection.
Summary of the invention
The objective of the invention is to solve above-mentioned deficiency of the prior art, a kind of product that can be completely free of wooden door and various wooden composite door to the dependence of timber is provided, provide that a kind of cost is low, intensity is high, excellent performance, top grade is luxurious, technology is simple, quality is slim and graceful, the Manufacturing Method of Products of the door of firm environmental protection, i.e. method for manufacturing macromolecular composite door.
The technical solution adopted for the present invention to solve the technical problems is: produce the used base stock of macromolecular composite door product and be made of fines, coarse fodder, lockhole and hinge place materials, activating agent and glass fabric five parts; Press mass ratio and calculate, the fines prescription is magnesia 100, magnesium chloride solution 80-100, silica 10, straw powder 5-10; Coarse material formula is magnesia 100, magnesium chloride solution 100, silica 10, plant straw powder 60; Lockhole and hinge place are that magnesia 100, magnesium chloride solution 60-70, silica 20, white glue with vinyl 10-15, broken glass fiber cloth are an amount of with material formula; Active agent formulation is triethanolamine 48, copper sulphate 32, oxalic acid 20, water 100; Can amplify or dwindle by above mass ratio example together when actual production feeds intake; Glass fabric, the length of the door of making on demand and wide size cutting; The manufacturing process of making, lower die manufacture and matched moulds by patrix is produced the macromolecular composite door product.
Fines, coarse fodder, lockhole and hinge place materials are when preparation, all weigh up raw material in proportion, about 80% mixing mutually that magnesia capacity, silica capacity and magnesium chloride solution are used, stir well even with mixer, add other siccatives again and stir, remaining magnesium chloride solution adding is stirred gets final product at last.
Activating agent weighs up raw material in proportion when preparation, being mixed stirs gets final product.
Glass fabric, the length of the door of making on demand and wide size cut standby.
Releasing agent: press mass ratio and calculate, washing powder 100, machine oil 100, water 6000, use is mixed.
Production:
The making of patrix: evenly smear one deck releasing agent in top mold surface earlier, wait to do evenly brushing one deck fines (1) of back, at fines (1) upper berth layer of glass cloth (5), with the light brush of glass fabric (5) to being close to die face, after the even brush of brush is saturating, go up fines (2) again, with the suitably firmly evenly brushing of brush ecto-entad, after the even brush of brush is saturating, repave second layer glass fabric (6); Same method is spread triplex glass fiber cloth (7), four-layer glass fiber cloth (8), and the even brush of brush is saturating, waits for matched moulds.
Lower die manufacture: in bed die, smoothen earlier releasing agent, after doing the fines (1) that configures is gently brushed with brush, brush eminence earlier, on the shop layer of glass cloth (5), light brush glass fabric (5) is to being close to die face, it is saturating to go up the even brush of fines (2) brush after the even brush of brush is saturating again, repaves second layer glass fabric (6); Same method after the even brush of brush is saturating, is spread triplex glass fiber cloth (7), four-layer glass fiber cloth (8).
Four jiaos on mould residue glass fabric cut place around the mould inboardly, and it is saturating to push down the even brush of glass fabric brush with fines, places the coarse fodder that has configured of 32mm*30mm size again around the mould; The coarse fodder prepared is placed according to large scale in lockhole hinge position, and then with glass fabric around wrap, coat fines, the even brush of brush thoroughly.
Around the cleaning mould, spread releasing agent, with fines coagulate the soup water around the mould and in the middle of bold Italic or the stalk bar on, wait for matched moulds.
The making of matched moulds: patrix is fastened on counterdie, do in front of the door, debugged size, patrix can be put in the counterdie go, and the surrounding can not stay too big slit, add that in the above certain weight compresses, the demoulding after 24 hours flushes the periphery repairing, can use by japanning about one week of maintenance.
The invention has the beneficial effects as follows: compare with wooden door and like product, 70%-80% can reduce cost; Compare with wooden door and similar product, can save timber 100%; Water resistance, 20 ℃ of tax category long period of soaking no changes; Fire resistance with the naked light burning, also can't be ignited and be burnt; Anti-freezing property ,-100 ℃ freezing 2 hours, took out 2 hours, circulating does not have any variation 25 times; Tensile strength is 10MPa; Moistureproof, corrosion-resistant; Heat insulation, sound insulation; Sturdy and durable; The environmental protection factor is outstanding, and present technique is never used the raw materials for production of Lauxite one class, so can not produce formaldehyde, benzene and other radioactive pollution material, is Green Product.
Description of drawings
The present invention is further described below in conjunction with drawings and Examples.
Accompanying drawing is overall structure figure of the present invention.
Among the figure: 1,2,3,4 be fines; 5,6,7,8 be glass fabric.
The specific embodiment
(1) products material technical formula
1, releasing agent prescription and preparation
(1) releasing agent prescription (a, b, c are mass ratio)
A washing powder 100
B machine oil 100
C water 6000
(2) preparation: earlier washing powder is dissolved back adding machine oil with low amounts of water and stir evenly the cold water that adds remainder again.
Annotate: must shake up and to use before each the use.
2, mould prescription and preparation (a, b, c are mass ratio)
(1) mould prescription:
A magnesia 100
B magnesium chloride solution 100
C silica 10
(2) preparation:
I, weigh up raw material in proportion, the magnesium chloride solution of all siccatives and about 80% mix stir well with mixer even;
II, remaining magnesium chloride solution is added stir and to use again.
3, formula for a product and preparation
(1) formula for a product: (a, b, c are mass ratio, and d is the volume ratio with a)
I, fines:
A, magnesia 100
B, magnesium chloride solution 80-100
C, silica 10
D, plant stalk powder end 5-10
II, coarse fodder:
A, magnesia 100
B, magnesium chloride solution 100
C, silica 10
D, plant straw powder 60
III lockhole and hinge place materials:
A, magnesia 100
B, magnesium chloride solution 60-70
C, silica 20
D, white glue with vinyl 10-15
E, broken glass fiber cloth are an amount of
(2) preparation:
A, weigh up raw material in proportion, about 80% of magnesia capacity, silica capacity and magnesium chloride solution consumption mixed mutually, stir well even with mixer;
B, add other siccatives again and stir;
C, remaining magnesium chloride solution is added stir and to use at last.
(2) Mold Making
1, patrix is made: earlier the patrix model is smoothened releasing agent, the material that will prepare after waiting to do is poured on the model with baler in batches, glass fabric with shop, the even back of brush brush one deck 4 * 4, with the centre is that gently brush on middle mind-set both sides, after brush is even the glass fabric at four angles is cut with scissors, repave the glass fabric of one deck 4 * 4 after the even brush of brush is saturating, spread two-layer 2.5 * 3.5 glass fabrics with same method brush respectively after even, repave two-layer 4 * 4 glass fabric after brush is even, with same flat the getting final product of the even brush of method brush; To cut out the foam of size in advance then, the length and width of foam are all than the little 0.5cm of length and width of mould, thickness is 3～3.5cm, be placed on the model, compress, at last four handles are loaded onto, the material loading that falls licks remaining glass fabric on the limit come, brush is tight, the demoulding after 24 hours, and maintenance can be used after one week.
2, counterdie is made: smoothen releasing agent earlier on the counterdie model, the material that will prepare after waiting to do is poured on the model with baler in batches, evenly brush the glass fabric of shop, back one deck 4 * 4 with brush, be tiled on the model with alignment on one side, with the centre is that gently brush on middle mind-set both sides, fall material loading with baler again after brush is even, it still is the center with the centre, suitably firmly brush to both sides, repave the glass fabric of the second layer 4 * 4 after the even brush of brush is saturating, brush is spread two-layer 2.5 * 3.5 glass fabric respectively after even in the same way, and the even brush of brush is saturating, add two-layer 4 * 4 glass fabric, add the material loading brush evenly; The foam (all than the little 0.5cm of length and width of mould, thickness is 2cm to length and width) that to cut out size then in advance is placed on the mould, compresses to get final product; The demoulding after 24 hours is cut out the surrounding neatly with cutter during the demoulding, and maintenance can be used after one week.
(3) production
1, patrix: earlier top mold surface is smoothened releasing agent, fines (1) segmentation that will configure after waiting to do is poured on die surface, is center with the centre with brush on die face, divide four evenly brushings, the glass fabric (5) of shop, the even back of brush ground floor 4 * 4, still be that the center divides four gently to brush with brush with the centre, brush eminence earlier, allow glass fabric be close to die face, after the even brush of brush is saturating, going up fines (2) with baler again, still is that the center divides four suitably firmly evenly to brush with the brush ecto-entad with the centre, after the even brush of brush is saturating, repave the glass fabric (6) of the second layer 4 * 4; Same method, shop, the saturating back of the even brush of brush triplex glass fiber cloth (7), the 4th layer 2.5 * 3.5 glass fabric (8), after the even brush of brush is saturating with both mold ends (die face has an end of the lumps of wood), from lumps of wood 20mm place, cut glass fabric with scissors, then the remaining glass fabric in the long limits of mould two is wrapped in the inboard along a line of die face, alignment loft bar is flat with the glass fabric brush with brush.
2, counterdie: in bed die, smoothen earlier releasing agent, after doing the fines (1) that configures is gently brushed with brush, brush eminence earlier, on shop layer of glass cloth 4 * 4 (5), allow glass fabric 4 * 4 (5) be close to die face, go up fines (2) with baler again after the even brush of brush is saturating, with the centre is the center, divide four and use the brush ecto-entad, suitably firmly brushing, the glass fabric (6) of shop, the saturating back of the even brush of the brush second layer 4 * 4, after the same even brush of method brush is saturating, spread triplex glass fiber cloth (7), the 4th layer 2.5 * 3.5 glass fabric (8), after the even brush of brush is saturating, the glass fabric at four angles of mould is cut with scissors, it is inboard all around that 2.5 * 3.5 glass fabrics that residue around the mould is come out are folded in mould then, saturating with the even brush of fines brush, place the coarse fodder that has configured of 32mm * 30mm size more all around along mould, can make the stalk bar with mould and coarse fodder earlier, the coarse fodder that has prepared is placed in lockhole hinge position according to large scale, and then with wrapping around the glass fabric handle, coat fines, the even brush of brush is saturating, clean out around the mould, spread releasing agent, fines is coagulated the soup, water mould with baler and reach all around on middle the coarse fodder body or stalk bar, wait for matched moulds.
3, matched moulds: patrix is fastened on counterdie, do in front of the door, debugged size, patrix can be put in the counterdie go, and the surrounding can not stay too big slit, add that in the above certain weight compresses, the demoulding after 24 hours flushes the periphery repairing, can use by japanning about one week of maintenance.
Claims (5)
1. method for manufacturing macromolecular composite door, producing the used base stock of macromolecular composite door product is made of fines, coarse fodder, lockhole and hinge place materials, activating agent and glass fabric five parts, it is characterized in that: press mass ratio and calculate, the fines prescription is magnesia 100, magnesium chloride solution 80-100, silica 10, straw powder 5-10; Coarse material formula is magnesia 100, magnesium chloride solution 100, silica 10, plant straw powder 60; Lockhole and hinge place are that magnesia 100, magnesium chloride solution 60-70, silica 20, white glue with vinyl 10-15, broken glass fiber cloth are an amount of with material formula; Active agent formulation is triethanolamine 48, copper sulphate 32, oxalic acid 20, water 100; Can amplify or dwindle by above mass ratio example together when actual production feeds intake; Glass fabric, the length of the door of making on demand and wide size cutting; The manufacturing process of making, lower die manufacture and matched moulds by patrix is produced the macromolecular composite door product.
According to the described fines of claim 1, coarse fodder, lockhole and hinge place materials in when preparation, it is characterized in that: all weigh up raw material in proportion, about 80% mixing mutually that magnesia capacity, silica capacity and magnesium chloride solution are used, stir well even with mixer, add other siccatives again and stir, remaining magnesium chloride solution adding is stirred gets final product at last.
3. according to the making of the described patrix of claim 1, it is characterized in that: evenly smear one deck releasing agent in top mold surface earlier, wait to do evenly brushing one deck fines of back, at fines upper berth layer of glass cloth, with the light brush of glass fabric to being close to die face, after the even brush of brush is saturating, go up fines again, with the suitably firmly evenly brushing of brush ecto-entad, after the even brush of brush is saturating, repave second layer glass fabric; Same method is spread triplex glass fiber cloth, four-layer glass fiber cloth, and the even brush of brush is saturating, waits for matched moulds.
4. according to the described lower die manufacture of claim 1, it is characterized in that: in bed die, smoothen earlier releasing agent, after doing the fines that configures is gently brushed with brush, brush eminence earlier, on shop layer of glass cloth, light brush glass fabric is to being close to die face, and it is saturating to go up the even brush of fines brush after the even brush of brush is saturating again, repaves second layer glass fabric; Same method after the even brush of brush is saturating, is spread triplex glass fiber cloth, four-layer glass fiber cloth.
5. according to the making of the described matched moulds of claim 1, it is characterized in that: patrix is fastened on counterdie, do in front of the door, debugged size, allow patrix put in the counterdie and go, and too big slit can not be stayed in the surrounding, add that in the above certain weight compresses, the demoulding after 24 hours flushes the periphery repairing, can use by japanning about one week of maintenance.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA200710151614XA CN101125443A (en) | 2007-09-25 | 2007-09-25 | Method for manufacturing macromolecular composite door |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA200710151614XA CN101125443A (en) | 2007-09-25 | 2007-09-25 | Method for manufacturing macromolecular composite door |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101125443A true CN101125443A (en) | 2008-02-20 |
Family
ID=39093615
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA200710151614XA Pending CN101125443A (en) | 2007-09-25 | 2007-09-25 | Method for manufacturing macromolecular composite door |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101125443A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101543351A (en) * | 2009-04-20 | 2009-09-30 | 胡楼君 | Magnesium door cabinet board and method for manufacturing same |
| CN102900334A (en) * | 2012-10-26 | 2013-01-30 | 金华运酬科技有限公司 | Novel inorganic fireproof door and manufacturing method thereof |
| CN102935654A (en) * | 2012-09-29 | 2013-02-20 | 金华运酬科技有限公司 | Manufacturing die and manufacturing method of inorganic composite door mantle line |
| CN104863453A (en) * | 2012-09-29 | 2015-08-26 | 金华运酬科技有限公司 | Production method of door pocket |
| CN111863157A (en) * | 2020-07-31 | 2020-10-30 | 广州博依特智能信息科技有限公司 | Raw material quality determination method in glass production process |
-
2007
- 2007-09-25 CN CNA200710151614XA patent/CN101125443A/en active Pending
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101543351A (en) * | 2009-04-20 | 2009-09-30 | 胡楼君 | Magnesium door cabinet board and method for manufacturing same |
| CN101543351B (en) * | 2009-04-20 | 2014-04-30 | 胡楼君 | Magnesium door cabinet board and method for manufacturing same |
| CN102935654A (en) * | 2012-09-29 | 2013-02-20 | 金华运酬科技有限公司 | Manufacturing die and manufacturing method of inorganic composite door mantle line |
| CN102935654B (en) * | 2012-09-29 | 2014-12-17 | 金华运酬科技有限公司 | Manufacturing die and manufacturing method of inorganic composite door mantle line |
| CN104863453A (en) * | 2012-09-29 | 2015-08-26 | 金华运酬科技有限公司 | Production method of door pocket |
| CN104863453B (en) * | 2012-09-29 | 2017-02-08 | 步阳集团有限公司 | Production method of door pocket |
| CN102900334A (en) * | 2012-10-26 | 2013-01-30 | 金华运酬科技有限公司 | Novel inorganic fireproof door and manufacturing method thereof |
| CN102900334B (en) * | 2012-10-26 | 2014-11-26 | 金华运酬科技有限公司 | Novel inorganic fireproof door and manufacturing method thereof |
| CN111863157A (en) * | 2020-07-31 | 2020-10-30 | 广州博依特智能信息科技有限公司 | Raw material quality determination method in glass production process |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN100406511C (en) | Plastic lignified board and its making method | |
| CN101724255B (en) | Wood powder reinforced polyurethane wood-imitation material for furniture and production method thereof | |
| CN101125443A (en) | Method for manufacturing macromolecular composite door | |
| CN101285553A (en) | Bamboo plastic wood sectional materials and preparation method and equipment | |
| CN101870820B (en) | Antibacterial decorative material made by utilizing cotton stalk and preparation method thereof | |
| CN101451010A (en) | Wood-like co-extruded ASA modified material and preparation method thereof | |
| CA2402002A1 (en) | Process for dry stable intermediate pet food composition | |
| CN108544628B (en) | Wood wool reinforced straw stalk board and preparation method thereof | |
| CN102674791A (en) | Sheet material made of oil palm fibres and magnesium oxide and method for producing same | |
| CN106188981A (en) | A kind of aroma type wood plastic composite | |
| CN100572007C (en) | A kind of double-layer plastic-wood composite material and manufacture method thereof | |
| CN101024305A (en) | Decorative material made from rape straw and preparing method | |
| CN106317572A (en) | PE-wood-plastic composite | |
| CN106005678A (en) | PCB non-metallic material steel-plastic compound plate tray, preparing production line and preparing method | |
| CN105936729A (en) | Outdoor high weatherability ABS plastic-wood composite board for buildings | |
| CN106079016A (en) | A kind of artificial board containing powder of straw | |
| CN102352667B (en) | Building exterior wall heat insulation plate made of reeds and production method thereof | |
| CN109942898A (en) | Fully-degradable starch plant fiber hamburger box production technology formula and its molding die | |
| CN106393374B (en) | A kind of composite wood board processing method of high-intensity and high-tenacity | |
| CN101343168A (en) | Straw gypsum composite board and preparation thereof | |
| CN108752717A (en) | A kind of bathroom composite wooden material and preparation method thereof | |
| CN102731057A (en) | Decorative plate and production process thereof | |
| CN111688290A (en) | All-fir ecological blockboard and manufacturing method thereof | |
| WO2007134524A1 (en) | A method for preparing a wood-based formwork and the formwork prepared from the method | |
| CN2429468Y (en) | Packing fill-block made from crop stalks |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Open date: 20080220 |