Summary of the invention
The object of the present invention is to provide and a kind ofly utilize the cotton straw to make to have finishing material for building of environmental protection and antibiotic dual nature and preparation method thereof; To overcome the defective that prior art exists, utilize nano TiO 2 that the cotton straw is carried out the modification processing and adopts the preparation of twin screw expressing technique to have environmental protection and antibiotic dual nature finishing material with photocatalyst effect.
The present invention is a raw material with the cotton stalk; Through adding the synthesized polymer material high density polyethylene(HDPE) as toughener; Adopt twin screw to extrude once through moulding technology, prepare high performance stalk finishing material, like skirting, floor, decorative sheet etc.; Replacing wood is used for industries such as construction and decoration and furniture., stalk technical barriers such as flow difficulties in twin screw extrusion poor to stalk and synthetic macromolecule consistency; Adopt specific single screw extrusion technology, expanded stalk increases percent crystallinity decline, the surface-area of stalk fibre; Be beneficial to the surface-treated of stalk; And the optimization through various processing aids and perfect, and the optimization of manufacturing condition prepares the finishing material of high straw content, high performance-price ratio.The stalk finishing material integrates the advantage of timber and plastics; Appearance of natural wood is not only arranged; And overcome many defectives of timber, and have that the not available flame retardant resistance of timber and anticorrosion, moistureproof, anti-is damaged by worms and advantage such as dimensional stability, do not contain obnoxious flavoures such as formaldehyde.The whole process of production non-environmental-pollution, resource utilization is high, and facility investment is few, and cost is low, extensive market, prospect is considerable.The applicating and exploitation success of present technique with the straw utilization situation of greatly improving present rural area, improves farm crop added values in postpartum such as rape, increases farmers' income; Will be for Wuhan City's " amphitypy " social construction, crack the agriculture, rural areas and farmers problem, and promote the development of Agricultural recycling economy that new concept and new practice are provided.
The technical scheme of embodiment of the present invention is following:
A kind of finishing material that utilizes the cotton stalk to make, the component and the content of meter are following by weight:
In water cut is that 5% cotton straw powder is a radix for 100 parts:
Particle diameter is 1.3 parts of the nano titanium oxides of 50nm;
1 part of whiteruss;
Silane 1-2 part;
Vilaterm 20-50 part;
Cellmic C 121 1-2 part;
Talcum powder 4-12 part;
Zinic stearas 2-4 part;
Ethylene acrylic ester polymer 2-8 part;
It prepares according to the following step:
1) with (1400W 180S), fully disperses described nano titanium oxide in described whiteruss and the grain diameter nano titanium dioxide mixing back input ultrasonoscope;
2) be that 15% cotton stalk is crushed to 150 orders with water cut, pour in 100 ℃ the impeller (500 rev/mins of rotating speeds) that stirring heating is anhydrated, to water cut be 5% o'clock, add silane to described cotton stalk modification place 12 minutes, obtain modification cotton stalk powder;
3) nano silicon, the step 2 that step 1) are obtained) the modification cotton stalk powder that obtains and described Vilaterm, talcum powder, Zinic stearas, ethylene acrylic ester polymer and Cellmic C 121 placed 120 ℃ of high-speed mixers (500 rev/mins of rotating speeds); Mixed 10 minutes, and obtained mixture;
4) mixture with step 3) places twin screw extruder to extrude, and each section Heating temperature T 1-T 9 is respectively 120 ℃; 130 ℃; 140 ℃; 150 ℃; 160 ℃; 170 ℃; 160 ℃; 150 ℃ and 140 ℃, 22 rev/mins of main control system rotating speeds, main frame electric current 20A, material is pressed 2.5MPA, through mould shape, cooling, traction and cutting are finished product.
The applicant has proposed to utilize the method for above-mentioned formulation finishing material, and its step is following:
1) with (1400W 180S), fully disperses described nano titanium oxide in described whiteruss and the grain diameter nano titanium dioxide mixing back input ultrasonoscope;
2) be that 15% cotton stalk is crushed to 150 orders with water cut; Pour in 100 ℃ the impeller (500 rev/mins of rotating speeds), stirring heating is anhydrated, to water cut be 5% o'clock; Add silane described cotton stalk modification was handled 12 minutes, obtain modification cotton stalk powder;
3) nano silicon, the step 2 that step 1) are obtained) the modification cotton stalk powder that obtains and described Vilaterm, talcum powder, Zinic stearas, ethylene acrylic ester polymer and Cellmic C 121 placed 120 ℃ of high-speed mixers (500 rev/mins of rotating speeds); Mixed 10 minutes, and obtained mixture;
4) mixture with step 3) places twin screw extruder to extrude, and each section Heating temperature T 1-T 9 is respectively 120 ℃; 130 ℃; 140 ℃; 150 ℃; 160 ℃; 170 ℃; 160 ℃; 150 ℃ and 140 ℃, 22 rev/mins of main control system rotating speeds, main frame electric current 20A, material is pressed 2.5MPA, through mould shape, cooling, traction and cutting are finished product.
In the present invention; When utilizing above-mentioned nano-titanium dioxide modified cotton stalk powder; Through adding high density polyethylene(HDPE) as toughener; The ethylene acrylic ester polymer is as toughner, and extruding-out process of employing twin screw, thereby realizes improving cotton bar finishing material intensity, toughness and hydrophobic performance.
More detailed invention step such as embodiment part are said.
The present invention has following positive effect:
The Forest products quality monitoring testing station detects the finishing material that the present invention makes through Hubei Province, and its key technical indexes is MOR 27.3Mpa, Young's modulus 1747Mpa.But product of the present invention is substitute wood product fully, thereby for saving wood usage amount, protecting forest resources and make useful contribution.
Embodiment
Embodiment 1
Weigh nano titanium oxide (available from the commodity at the China national nanometer engineering center) 1.3kg of 50nm and the whiteruss of 1kg, in stainless steel vessel with it mixing.With described nano titanium oxide and whiteruss mix the back drop into ultrasonoscope (1400W, 180S) in, described nano titanium oxide is fully disperseed.Weigh water cut and be 15% cotton bar powder 100kg through mistake 150 mesh sieves pulverized; Pour in 100 ℃ the impeller (500 rev/mins of rotating speeds); Stirring heating is anhydrated; To water cut be 5% o'clock, add 1 kilogram of silane and described cotton stalk powder is carried out modification handled 12 minutes, obtain modified product modification cotton stalk powder; In high-speed mixer (500 rev/mins of rotating speeds), add Vilaterm 20kg, 4 kilograms of talcum powder, 2 kilograms of ethylene acrylic ester polymers successively again; 1 kilogram of 2 kilograms of Zinic stearass and whipping agent Cellmic C 121 place high-speed mixer (500 rev/mins of rotating speeds), at 120 ℃; Mixed 10 minutes; The mixture material that obtains put in the twin screw extruder extrude, be equipped with a section Heating temperature T 1-T 9 and be respectively 120 ℃, 130 ℃, 140 ℃, 150 ℃, 160 ℃, 170 ℃, 160 ℃, 150 ℃ and 140 ℃; 22 rev/mins of engine speeds, main frame electric current 20A, material are pressed 2.5MPA, are finished product through mould shape, cooling, traction and cutting.
Embodiment 2
With reference to technical qualification and the technical parameter of embodiment 1, weigh nano titanium oxide (available from China national nanometer engineering center, the commodity) 1.3kg of 50nm and the whiteruss of 1kg, in stainless steel vessel with it mixing; Described nano titanium oxide and whiteruss are mixed in the input ultrasonoscope of back, described nano titanium oxide is fully disperseed; Weigh water cut and be 15% cotton bar powder 100kg through mistake 150 mesh sieves pulverized; Pour in 100 ℃ the impeller, stirring heating is anhydrated, to water cut be 5% o'clock; Add 2 kilograms of silane described cotton stalk powder was carried out modification 12 minutes, obtain modified product modification cotton stalk powder.In high-speed mixer, add Vilaterm 20kg, 4 kilograms of talcum powder, 2 kilograms of ethylene acrylic ester polymers successively again; 1 kilogram of 2 kilograms of Zinic stearass and whipping agent Cellmic C 121; Place high-speed mixer,, mixed 10 minutes at 120 ℃; The mixture material that obtains put in the twin screw extruder extrude; Each section Heating temperature T 1-T 9 is respectively 120 ℃, 130 ℃, 140 ℃, 150 ℃, 160 ℃, 170 ℃, 160 ℃, 150 ℃ and 140 ℃, and 22 rev/mins of engine speeds, main frame electric current 20A, material are pressed 2.5MPA, are finished product through mould shape, cooling, traction and cutting
Embodiment 3
With reference to condition and the technical parameter of embodiment 1, weigh nano titanium oxide (available from China national nanometer engineering center, the commodity) 1.3kg of 50nm and the whiteruss of 1kg, in stainless steel vessel with it mixing; Described nano titanium oxide and whiteruss are mixed in the input ultrasonoscope of back, described nano titanium oxide is fully disperseed; Weigh water cut and be 15% cotton bar powder 100kg through mistake 150 mesh sieves pulverized; Pour in 100 ℃ the impeller; Stirring heating is anhydrated; To water cut be 5% o'clock, add 1.5 kilograms of silane described cotton stalk powder carried out modification 12 minutes, obtain modified product modification cotton stalk powder.In high-speed mixer, add Vilaterm 20kg, 4 kilograms of talcum powder, 2 kilograms of ethylene acrylic ester polymers successively again; 1 kilogram of 2 kilograms of Zinic stearass and whipping agent Cellmic C 121; Place high-speed mixer,, mixed 10 minutes at 120 ℃; The mixture material that obtains put in the twin screw extruder extrude; Each section Heating temperature T 1-T 9 is respectively 120 ℃, 130 ℃, 140 ℃, 150 ℃, 160 ℃, 170 ℃, 160 ℃, 150 ℃ and 140 ℃, and 22 rev/mins of engine speeds, main frame electric current 20A, material are pressed 2.5MPA, are finished product through mould shape, cooling, traction, cutting
Embodiment 4
With reference to condition and the technical parameter of embodiment 1, weigh nano titanium oxide (available from China national nanometer engineering center, the commodity) 1.3kg of 50nm and the whiteruss of 1kg, in stainless steel vessel with it mixing; Described nano titanium oxide and whiteruss are mixed in the input ultrasonoscope of back, described nano titanium oxide is fully disperseed; Weigh water cut and be 15% cotton bar powder 100kg through mistake 150 mesh sieves pulverized; Pour in 100 ℃ the impeller, stirring heating is anhydrated, to water cut be 5% o'clock; Add 1 kilogram of silane described cotton stalk powder was carried out modification 12 minutes, obtain modified product modification cotton stalk powder.In high-speed mixer, add Vilaterm 50kg successively again; 4 kilograms of talcum powder, 2 kilograms of ethylene acrylic ester polymers, 1 kilogram of 2 kilograms of Zinic stearass and whipping agent Cellmic C 121; Place high-speed mixer; At 120 ℃, mixed 10 minutes, the mixture material that obtains is put in the twin screw extruder extruded; Each section Heating temperature T 1-T 9 is respectively 120 ℃, 130 ℃, 140 ℃, 150 ℃, 160 ℃, 170 ℃, 160 ℃, 150 ℃ and 22 rev/mins of 140 ℃ of engine speeds, main frame electric current 20A, material is pressed 2.5MPA, is finished product through mould shape, cooling, traction and cutting
Embodiment 5
With reference to condition and the technical parameter of embodiment 1, weigh nano titanium oxide (available from China national nanometer engineering center, the commodity) 1.3kg of 50nm and the whiteruss of 1kg, in stainless steel vessel with it mixing; Described nano titanium oxide and whiteruss are mixed in the input ultrasonoscope of back, described nano titanium oxide is fully disperseed; Weigh water cut and be 15% cotton bar powder 100kg through mistake 150 mesh sieves pulverized; Pour in 100 ℃ the impeller, stirring heating is anhydrated, to water cut be 5% o'clock; Add 1 kilogram of silane described cotton stalk powder was carried out modification 12 minutes, obtain modified product modification cotton stalk powder.In high-speed mixer, add Vilaterm 35kg, 4 kilograms of talcum powder, 2 kilograms of ethylene acrylic ester polymers successively again; 1 kilogram of 2 kilograms of Zinic stearass and whipping agent Cellmic C 121; Place high-speed mixer,, mixed 10 minutes at 120 ℃; The mixture material that obtains put in the twin screw extruder extrude; Each section Heating temperature T 1-T 9 is respectively 120 ℃, 130 ℃, 140 ℃, 150 ℃, 160 ℃, 170 ℃, 160 ℃, 150 ℃ and 140 ℃, and 22 rev/mins of engine speeds, main frame electric current 20A, material are pressed 2.5MPA, are finished product through mould shape, cooling, traction and cutting
Embodiment 6
With reference to condition and the technical parameter of embodiment 1, weigh nano titanium oxide (available from China national nanometer engineering center, the commodity) 1.3kg of 50nm and the whiteruss of 1kg, in stainless steel vessel with it mixing; Described nano titanium oxide and whiteruss are mixed in the input ultrasonoscope of back, described nano titanium oxide is fully disperseed; Weigh water cut and be 15% cotton bar powder 100kg through mistake 150 mesh sieves pulverized; Pour in 100 ℃ the impeller, stirring heating is anhydrated, to water cut be 5% o'clock; Add 1 kilogram of silane described cotton stalk powder was carried out modification 12 minutes, obtain modified product modification cotton stalk powder.In high-speed mixer, add Vilaterm 20kg, 12 kilograms of talcum powder, 2 kilograms of ethylene acrylic ester polymers successively again; 1 kilogram of 2 kilograms of Zinic stearass and whipping agent Cellmic C 121; Place high-speed mixer,, mixed 10 minutes at 120 ℃; The mixture material that obtains put in the twin screw extruder extrude; Each section Heating temperature T 1-T 9 is respectively 120 ℃, 130 ℃, 140 ℃, 150 ℃, 160 ℃, 170 ℃, 160 ℃, 150 ℃ and 140 ℃, and 22 rev/mins of engine speeds, main frame electric current 20A, material are pressed 2.5MPA, are finished product through mould shape, cooling, traction and cutting
Embodiment 7
With reference to condition and the technical parameter of embodiment 1, weigh nano titanium oxide (available from China national nanometer engineering center, the commodity) 1.3kg of 50nm and the whiteruss of 1kg, in stainless steel vessel with it mixing; Described nano titanium oxide and whiteruss are mixed in the input ultrasonoscope of back, described nano titanium oxide is fully disperseed; Weigh water cut and be 15% cotton bar powder 100kg through mistake 150 mesh sieves pulverized; Pour in 100 ℃ the impeller, stirring heating is anhydrated, to water cut be 5% o'clock; Add 1 kilogram of silane described cotton stalk powder was carried out modification 12 minutes, obtain modified product modification cotton stalk powder.In high-speed mixer, add Vilaterm 20kg, 8 kilograms of talcum powder, 2 kilograms of ethylene acrylic ester polymers successively again; 1 kilogram of 2 kilograms of Zinic stearass and whipping agent Cellmic C 121; Place high-speed mixer,, mixed 10 minutes at 120 ℃; The mixture material that obtains put in the twin screw extruder extrude; Each section Heating temperature T 1-T 9 is respectively 120 ℃, 130 ℃, 140 ℃, 150 ℃, 160 ℃, 170 ℃, 160 ℃, 150 ℃ and 140 ℃, and 22 rev/mins of engine speeds, main frame electric current 20A, material are pressed 2.5MPA, are finished product through mould shape, cooling, traction, cutting
Embodiment 8
With reference to condition and the technical parameter of embodiment 1, weigh nano titanium oxide (available from China national nanometer engineering center, the commodity) 1.3kg of 50nm and the whiteruss of 1kg, in stainless steel vessel with it mixing; Described nano titanium oxide and whiteruss are mixed in the input ultrasonoscope of back, described nano titanium oxide is fully disperseed; Weigh water cut and be 15% cotton bar powder 100kg through mistake 150 mesh sieves pulverized; Pour in 100 ℃ the impeller, stirring heating is anhydrated, to water cut be 5% o'clock; Add 1 kilogram of silane described cotton stalk powder was carried out modification 12 minutes, obtain modified product modification cotton stalk powder.In high-speed mixer, add Vilaterm 20kg, 4 kilograms of talcum powder, 8 kilograms of ethylene acrylic ester polymers successively again; 1 kilogram of 2 kilograms of Zinic stearass and whipping agent Cellmic C 121; Place high-speed mixer,, mixed 10 minutes at 120 ℃; The mixture material that obtains put in the twin screw extruder extrude; Each section Heating temperature T 1-T 9 is respectively 120 ℃, 130 ℃, 140 ℃, 150 ℃, 160 ℃, 170 ℃, 160 ℃, 150 ℃ and 140 ℃, and 22 rev/mins of engine speeds, main frame electric current 20A, material are pressed 2.5MPA, are finished product through mould shape, cooling, traction and cutting
Embodiment 9
With reference to condition and the technical parameter of embodiment 1, weigh nano titanium oxide (available from China national nanometer engineering center, the commodity) 1.3kg of 50nm and the whiteruss of 1kg, in stainless steel vessel with it mixing; Described nano titanium oxide and whiteruss are mixed in the input ultrasonoscope of back, described nano titanium oxide is fully disperseed; Weigh water cut and be 15% cotton bar powder 100kg through mistake 150 mesh sieves pulverized; Pour in 100 ℃ the impeller; Stirring heating is anhydrated; To water cut be 5% o'clock, add 1 kilogram of silane and described cotton stalk powder is carried out modification handled 12 minutes, obtain modified product modification cotton stalk powder.In high-speed mixer, add Vilaterm 20kg, 4 kilograms of talcum powder, 5 kilograms of ethylene acrylic ester polymers successively again; 1 kilogram of 2 kilograms of Zinic stearass and whipping agent Cellmic C 121; Place high-speed mixer,, mixed 10 minutes at 120 ℃; The mixture material that obtains put in the twin screw extruder extrude; Each section Heating temperature T 1-T 9 is respectively 120 ℃, 130 ℃, 140 ℃, 150 ℃, 160 ℃, 170 ℃, 160 ℃, 150 ℃ and 140 ℃, and 22 rev/mins of engine speeds, main frame electric current 20A, material are pressed 2.5MPA, are finished product through mould shape, cooling, traction and cutting
Embodiment 10
With reference to condition and the technical parameter of embodiment 1, weigh nano titanium oxide (available from China national nanometer engineering center, the commodity) 1.3kg of 50nm and the whiteruss of 1kg, in stainless steel vessel with it mixing; Described nano titanium oxide and whiteruss are mixed in the input ultrasonoscope of back, described nano titanium oxide is fully disperseed; Weigh water cut and be 15% cotton bar powder 100kg through mistake 150 mesh sieves pulverized; Pour in 100 ℃ the impeller, stirring heating is anhydrated, to water cut be 5% o'clock; Add 1 kilogram of silane described cotton stalk powder was carried out modification 12 minutes, obtain modified product modification cotton stalk powder.In high-speed mixer, add Vilaterm 20kg, 4 kilograms of talcum powder, 2 kilograms of ethylene acrylic ester polymers successively again; 1 kilogram of 4 kilograms of Zinic stearass and whipping agent Cellmic C 121; Place high-speed mixer,, mixed 10 minutes at 120 ℃; The mixture material that obtains put in the twin screw extruder extrude; Each section Heating temperature T 1-T 9 is respectively 120 ℃, 130 ℃, 140 ℃, 150 ℃, 160 ℃, 170 ℃, 160 ℃, 150 ℃ and 140 ℃, and 22 rev/mins of engine speeds, main frame electric current 20A, material are pressed 2.5MPA, are finished product through mould shape, cooling, traction and cutting
Embodiment 11
With reference to condition and the technical parameter number of embodiment 1, weigh nano titanium oxide (available from China national nanometer engineering center, the commodity) 1.3kg of 50nm and the whiteruss of 1kg, in stainless steel vessel with it mixing; Described nano titanium oxide and whiteruss are mixed in the input ultrasonoscope of back, described nano titanium oxide is fully disperseed; Weigh water cut and be 15% cotton bar powder 100kg through mistake 150 mesh sieves pulverized; Pour in 100 ℃ the impeller; Stirring heating is anhydrated; To water cut be 5% o'clock, add 1 kilogram of silane and described cotton stalk powder is carried out modification handled 12 minutes, obtain modified product modification cotton stalk powder.In high-speed mixer, add Vilaterm 20kg, 4 kilograms of talcum powder, 2 kilograms of ethylene acrylic ester polymers successively again; 1 kilogram of 3 kilograms of Zinic stearass and whipping agent Cellmic C 121; Place high-speed mixer,, mixed 10 minutes at 120 ℃; The mixture material that obtains put in the twin screw extruder extrude; Each section Heating temperature T 1-T 9 is respectively 120 ℃, 130 ℃, 140 ℃, 150 ℃, 160 ℃, 170 ℃, 160 ℃, 150 ℃ and 140 ℃, and 22 rev/mins of engine speeds, main frame electric current 20A, material are pressed 2.5MPA, are finished product through mould shape, cooling, traction and cutting
Embodiment 12
With reference to condition and the technical parameter number of embodiment 1, weigh nano titanium oxide (available from China national nanometer engineering center, the commodity) 1.3kg of 50nm and the whiteruss of 1kg, in stainless steel vessel with it mixing; Described nano titanium oxide and whiteruss are mixed in the input ultrasonoscope of back, described nano titanium oxide is fully disperseed; Weigh water cut and be 15% cotton bar powder 100kg through mistake 150 mesh sieves pulverized; Pour in 100 ℃ the impeller; Stirring heating is anhydrated; To water cut be 5% o'clock, add 1 kilogram of silane and described cotton stalk powder is carried out modification handled 12 minutes, obtain modified product modification cotton stalk powder.In high-speed mixer, add Vilaterm 20kg, 4 kilograms of talcum powder, 2 kilograms of ethylene acrylic ester polymers successively again; 2 kilograms of 2 kilograms of Zinic stearass and whipping agent Cellmic C 121s; Place high-speed mixer,, mixed 10 minutes at 120 ℃; The mixture material that obtains put in the twin screw extruder extrude; Each section Heating temperature T 1-T 9 is respectively 120 ℃, 130 ℃, 140 ℃, 150 ℃, 160 ℃, 170 ℃, 160 ℃, 150 ℃ and 140 ℃, and 22 rev/mins of engine speeds, main frame electric current 20A, material are pressed 2.5MPA, are finished product through mould shape, cooling, traction and cutting
Embodiment 13
With reference to lectotype selection and the technical parameter of embodiment 1, weigh nano titanium oxide (available from China national nanometer engineering center, the commodity) 1.3kg of 50nm and the whiteruss of 1kg, in stainless steel vessel with it mixing; Described nano titanium oxide and whiteruss are mixed in the input ultrasonoscope of back, described nano titanium oxide is fully disperseed; Weigh water cut and be 15% cotton bar powder 100kg through mistake 150 mesh sieves pulverized; Pour in 100 ℃ the impeller, stirring heating is anhydrated, to water cut be 5% o'clock; Add 1 kilogram of silane described cotton stalk powder was carried out modification 12 minutes, obtain modified product modification cotton stalk powder.In high-speed mixer, add Vilaterm 20kg, 4 kilograms of talcum powder, 2 kilograms of ethylene acrylic ester polymers successively again; 1.5 kilograms of 2 kilograms of Zinic stearass and whipping agent Cellmic C 121s; Place high-speed mixer,, mixed 10 minutes at 120 ℃; The mixture material that obtains put in the twin screw extruder extrude; Each section Heating temperature T 1-T 9 is respectively 120 ℃, 130 ℃, 140 ℃, 150 ℃, 160 ℃, 170 ℃, 160 ℃, 150 ℃ and 140 ℃, and 22 rev/mins of engine speeds, main frame electric current 20A, material are pressed 2.5MPA, are finished product through mould shape, cooling, traction and cutting