CN102343627A - Multilayer combined type vacuum stone molding device - Google Patents
Multilayer combined type vacuum stone molding device Download PDFInfo
- Publication number
- CN102343627A CN102343627A CN2011103159887A CN201110315988A CN102343627A CN 102343627 A CN102343627 A CN 102343627A CN 2011103159887 A CN2011103159887 A CN 2011103159887A CN 201110315988 A CN201110315988 A CN 201110315988A CN 102343627 A CN102343627 A CN 102343627A
- Authority
- CN
- China
- Prior art keywords
- template
- vacuum
- vacuum tank
- hole
- location column
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004575 stone Substances 0.000 title claims abstract description 30
- 238000000465 moulding Methods 0.000 title claims abstract description 20
- 238000007906 compression Methods 0.000 claims abstract description 35
- 230000006835 compression Effects 0.000 claims abstract description 32
- 239000000463 material Substances 0.000 claims abstract description 28
- 238000003825 pressing Methods 0.000 claims description 33
- 230000005540 biological transmission Effects 0.000 claims description 15
- 239000000203 mixture Substances 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims description 2
- 239000002131 composite material Substances 0.000 abstract description 15
- 238000000034 method Methods 0.000 abstract description 13
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 abstract description 10
- 239000010977 jade Substances 0.000 abstract description 6
- 239000010453 quartz Substances 0.000 abstract description 6
- 239000003292 glue Substances 0.000 abstract description 4
- 238000007711 solidification Methods 0.000 abstract description 4
- 230000008023 solidification Effects 0.000 abstract description 4
- 230000005284 excitation Effects 0.000 abstract description 3
- 229910052500 inorganic mineral Inorganic materials 0.000 abstract description 3
- 239000011707 mineral Substances 0.000 abstract description 3
- 241000282887 Suidae Species 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 17
- 238000010438 heat treatment Methods 0.000 description 15
- 230000000694 effects Effects 0.000 description 7
- 150000001875 compounds Chemical class 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000007788 liquid Substances 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- 238000005538 encapsulation Methods 0.000 description 3
- 238000000227 grinding Methods 0.000 description 3
- 239000011159 matrix material Substances 0.000 description 3
- XFBXDGLHUSUNMG-UHFFFAOYSA-N alumane;hydrate Chemical compound O.[AlH3] XFBXDGLHUSUNMG-UHFFFAOYSA-N 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000004567 concrete Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000013036 cure process Methods 0.000 description 2
- 230000001351 cycling effect Effects 0.000 description 2
- 239000002828 fuel tank Substances 0.000 description 2
- 230000008595 infiltration Effects 0.000 description 2
- 238000001764 infiltration Methods 0.000 description 2
- 239000005332 obsidian Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 229920002799 BoPET Polymers 0.000 description 1
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 239000005041 Mylar™ Substances 0.000 description 1
- 239000006004 Quartz sand Substances 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 239000002969 artificial stone Substances 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000000280 densification Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 230000009183 running Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000010454 slate Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 238000007666 vacuum forming Methods 0.000 description 1
Landscapes
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The invention relates to a multilayer combined type vacuum stone molding device which solves the problems that the traditional stone molding device only can mold stones piece by piece, the solidification is carried out in addition, molded composite boards are uncompacted, are easy to buckle and deform, and the like. The device is characterized in that an oil cylinder or an air cylinder with a hold-down device are arranged on the top of a vacuum tank; a supporting spring and 2 to 6 vibrators with 50-300Hz of frequency are arranged at the bottom of the vacuum tank; a plurality of layers of mold boards which are arranged in a stacked manner are also arranged in the vacuum tank; and a plurality of compression springs are arranged among each layer of the mold boards. The excitation force generated from the lower parts of the vibrators and the low-frequency excitation force generated from the upper part of the vacuum tank are matched with the compression springs among the mold boars and the supporting spring at the bottom of the vacuum tank to jointly form a vibration process of amplitude variation thereof, and the molding and the solidification are integrally carried out, thereby improving the working efficiency and restricting the problem that the composite boards buckle and deform in the solidification process. The multilayer combined type vacuum stone molding device is suitable for vacuum glue permeation of minerals such as quartz jade material and the like and the molding of spliced composite boards.
Description
Technical field
The present invention relates to stone material and artificial synthetic stone shaped device field, specifically is a kind of multiple layer combination type vacuum stone material shaped device.
Background technology
Existing in the production technology of architectural coating with lithotome; Be that the less famine material in crack is processed sheet material with two master operations of sawing and grinding; And to its rubble be further broken back with stirring and two master operation moulding of vacuum vibration, process synthetic plate through sawing and grinding step again.Scale property exploitation along with Dunhuang, Gansu jade, Inner Mongol rosy quartz and Shanxi obsidian; How the more serious mineral of these high rigidity and crack are carried out the problem of trans-utilization; In fact the processing of stone technology is proposed challenge, also possibly form the industry of a kind of being referred to as " jade building materials " thus.Wherein artificial quartz in lump is to the resin-based compound; Pressing element with built-in vibrator; Carrying out with hard pressure from above is the vacuum vibration formation of characteristics; Its thin slabstone is moulding piecewise; And the thin plate after the moulding inserts the heating cure case of multilayer more respectively and accomplishes curing; The moulding piecewise of stone material is separately carried out with solidifying like this, has reduced operating efficiency greatly.And, being subjected to the excited frequency of power frequency and the restriction of amplitude for the monolithic moulding of the quartz sand material body of specification greatly, the packing index of its product is difficult to reach 2.5g/cm
3, and its more equipment link makes its complex operation and cost too high.Chinese patent a kind of " production method of jade class rubble polymeric plate "; Application number is 201010538199.5; Adopt the compound again technology of slashings splicing; Make it keep certain lumpiness and utilization to some extent with approximate former structure polymerization; But there is the more problem of equipment link in its pressure vibration moulding of rubbing piecewise, and especially the buckling deformation problem that the splicing composite plate is certainly existed does not also relate to.
Summary of the invention
The objective of the invention is to have the above-mentioned shortcoming that the stone material shaped device exists now, and a kind of multiple layer combination type vacuum stone material shaped device is provided in order to solve.
The present invention realizes through following technical scheme:
A kind of multiple layer combination type vacuum stone material shaped device; Comprise that two ends are provided with the vacuum tank of hermatic door; Place transmission chassis on the double track and the template that is stacked on the transmission chassis in the vacuum tank; Vacuum tank is respectively equipped with exhaust tube and the vent valve that communicates with the vacuum tank inner space on the outer top; Vacuum tank also is fixed with oil cylinder (cylinder) on the top; The stopper rod of oil cylinder or cylinder down and stretch into vacuum tank inside; The stopper rod end is hinged with the pressing element that is positioned at vacuum tank; Heater also is installed on the vacuum tank internal box wall; Wherein, the up-down frequency of described oil cylinder (cylinder) is 0.02-2Hz; The bottom of described vacuum tank is provided with support spring and 2 ~ 6 vibrators, and the vibration frequency of vibrator is 50-300Hz; Aliging successively on the described transmission chassis stacks at least two templates that are provided with frame, and is supported with some compression springs on the frame between each template respectively.
Use, the first smear with glue cracks or broken boards and slate mixes arranged on the transport trolley stacked layers of borders within the template design will transport trolley track pushed through a vacuum chamber to close vacuum seal on the box door, this time through the vacuum box at the top of the exhaust pipe of the vacuum chamber vacuum pumping system, and start the vacuum box at the top of the fuel tank (cylinder), cylinder (cylinder) of the piston rod driven by a pair of vacuum pressure chamber Transport trolley units stacked in a multilayer template layers 0-100mm gap distance changes between the top and bottom of repeated-compression vibration, the vibration frequency of 0.02-2Hz, the decrease in pressure with compressed template, the layers The gap starts to close the distance from the top and gradually downward, with the rise in pressure during each template will increase from the bottom upward gap distance; also start the vacuum box located at the bottom of the vibrator, vibrating vibrator frequency of 50-300Hz, a vibrator on the lower part of the vacuum box and the template vibration, and pressure to form a rapid movements with the vibration, the template will mix the layers in two directions by the impact force by the presser The elevator control makes this double action impact transfer occurs between the layers; summary, the vacuum box so that the lower part of the vibrator resulting from the exciting force and the cylinder (cylinder) from the vacuum tank top low-frequency excitation force, and a compression spring between the template, the bottom of the vacuum chamber together form a support spring with changes in the amplitude vibration process, each layer in order to promote a dense mixture within the template to create a higher strength of the stone composite plate board, and the release valve releasing the vacuum air flow impact force within the template can produce a dense mixture effect, can be repeated 2-5 times in a vacuum drainage loop operation.After the exciting process is accomplished; Just, in the heating cure process, pressing element can be fallen to press down each layer template to carrying out the heating cure operation in the vacuum tank; Make each layer template spacing approach zero, utilize the compression stress of pressing element to stop the stone composite board in the template in curing, to deform; After heating cure was accomplished, the opening encapsulation door was sent out each template that stacks with the transmission chassis, and cooling is afterwards carried out the separation of block-by-block with hoisting device with each template and peeled off and accomplish the composite molding of stone material.
Further; The proportional arrangement that the compression spring number that supports between said each template is 1:1 or 1:1.5 or 1:2 by certain one deck and following one deck; Because under the more situation of the template number of plies; The pressure that template more down receives can be big more; Therefore for guaranteeing that the distance between each template is consistent basically; When the compression spring was set between template, compression spring number can be provided with by the mode that increases successively from top to bottom.Wherein, The supporting way of compression spring is between each template: offer several circular holes at the upper surface of each Form board frame; And be connected with the cylinder that matches with circular hole in the position of the corresponding circular hole of the lower surface of Form board frame, will compress then in the corresponding cylinder and circular hole on the frame that spring is assemblied in adjacent two templates up and down.
Base plate in the described vacuum tank between double track is the boss setting, and the boss height is lower than the height of transmission chassis; Be fixed with short sleeve respectively on the two opposite side walls in the vacuum tank; Be inserted with vertically disposed pull bar in the short sleeve, be connected with fairlead on the dual-side of pressing element, pull bar interts in the fairlead of pressing element; And be fixed with the screens piece on the pull bar of fairlead top, the pull bar bottom also is connected with the lifting fixture block.Wherein the lever can be pressed down with a compression process, a balance with the pressure guiding role to prevent pressure during the movement of a tilting or deviation etc.; Further, when the pressure with upward contraction, may get stuck fixed pressure above the rod guide sleeve with a card on the block, together with the lever fixed to the lower part of the riser block rod lift the riser block will get stuck and lift transport trolley stacked on a template, template after lift can be transferred out of the vacuum box car, and then pressed down with a through rod, and the riser card blocks the template track down and placed in a vacuum chamber between the bosses, so as to avoid vibration of the vacuum tank, the transfer station car vacuum chamber also follow vibration, protecting the vibration transmission car is not bad.
Offer identical hole at same position on the frame of described each template, be inserted with the location column in the hole from top to down, offering the hole of diameter over against the position of location above the column on the pressing element greater than the location column diameter.When template was compressed by pressing element, the location column can play the positioning and guiding effect to template, prevents that the sideslip problem from appearring in template when being pushed by pressing element.
Compared with prior art; The present invention adopts the mode that successively stacks of polylith template; And with the compression spring carry out resiliency supported respectively; Also control the elasticity combining structure of its clearance distance with pressing element; Can utilize distance between the template to vacuumize and heat; Compression stress when also approaching to be in contact with one another with its template and frame promotes the densification of its compound, prevents to solidify the buckling deformation in later stage simultaneously with its extruding force; In the up-down of pressing element, drive the clearance distance respective change between each template; And in the synthesis oscillation process that forms along with the eigentone of the support spring that compresses spring, vacuum tank bottom between the vibration of bottom and the template; To certain one deck be formed above it and the following condition of impacting simultaneously and shifting gradually, thereby reach fine and close preferably effect with moderate compression stress and dual exciting force; With vacuum, add gentle bottom three kinds of action methods of vibration and can accomplish glue preferably and accomplish its solidification process simultaneously to the infiltration of crack sheet material and with the utensil of heating that it is set up, avoided transferring to again behind the strike-through solidify that case brought loaded down with trivial details and simplified the structure of production line.
The present invention has the function of many composite plate moulding and the sheet material comprehensive process of multi-disc crack; The function that also has buckling deformation in the curing of restriction composite plate; To stack the structure of having simplified forming production line with the characteristics of resiliency supported; Be applicable to the comprehensive processing of crystal mineral such as siliceous jade, obsidian, agate and rosy quartz, and the effect that turns waste into wealth is arranged.
Description of drawings
Fig. 1 is the structural representation of apparatus of the present invention.
Among the figure: 1-vacuum tank, 2-transmission chassis, 3-template, 4-boss, 5-exhaust tube, 6-vent valve, 7-oil cylinder or cylinder, 8-stopper rod, 9-pressing element, 10-heater, 11-support spring, 12-vibrator, 13-compression spring, 14-short sleeve, 15-pull bar, 16-screens piece, 17-promote fixture block, 18-locatees column.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment apparatus of the present invention are done further to describe, need to prove that embodiment is illustrative, does not do any qualification to apparatus of the present invention.
Shown in Figure 1, a multi-layer combination of stone vacuum forming apparatus, comprising both ends of the vacuum box sealing door 4 1, placed in the vacuum chamber 1 is transmitted on the trolley track 2 and stacked on the transport cart 2 the template 3, respectively, on top of the vacuum chamber is provided with an outer vacuum chamber connected to an interior space bleed valve exhaust pipe 5 and 6, the vacuum tank top is also a fixed cylinder or cylinder 7, cylinder or cylinder plug 7 rod 8 and into the vacuum chamber 1 down inside the end portion of the piston rod 8 in the vacuum pressure inside the tank 1 with the hinge 9, the wall of the vacuum chamber 1 is also equipped with a heater box 10, wherein the fuel tank or The lift cylinder 7 frequency of 0.02-2Hz; said vacuum tank 1 with the bottom of the support spring 11 and the vibrator 12 2 ~ 6, the vibration frequency of the vibrator 12 is 50-300Hz; said transport carriage 2 stacked sequentially aligned with at least two border template 3, and each template 3 respectively support on the border between a number of compression spring 13 only.
When concrete enforcement; The proportional arrangement that compression spring 13 numbers that are provided with between said each template 3 are 1:1 or 1:1.5 or 1:2 by certain one deck and following one deck; Because under the more situation of template 3 numbers of plies; The pressure that template 3 more down receives upper former 3 is just big more; Therefore for guaranteeing that the distance between each template 3 is consistent basically; When 3 of templates were provided with compression spring 13, compression spring 13 numbers can be provided with by the mode that increases progressively successively from top to bottom.Wherein, The supporting way of 3 compressions of each template spring 13 is: the upper surface at each template 3 frames is offered several circular holes; And be connected with the cylinder that matches with circular hole in the position of the corresponding circular hole of the lower surface of template 3 frames, will compress then in the corresponding cylinder and circular hole on the frame that spring 13 is assemblied in adjacent two templates 3 up and down.
Base plate between the double track in the described vacuum tank 1 is that boss 4 is provided with, and boss 4 highly is lower than the height of transmission chassis 2; Be fixed with short sleeve 14 respectively on the two opposite side walls in the vacuum tank 1; Be inserted with vertically disposed pull bar 15 in the short sleeve 14; Be connected with fairlead on the dual-side of pressing element 9; Pull bar 15 interts in the fairlead of pressing element 9; And be fixed with screens piece 16 on the pull bar 15 of fairlead top, pull bar 15 bottoms also are connected with and promote fixture block 17.Pull bar 15 is to play the stable steering effect for pressing element 9 on the one hand; Be rising on the other hand through pressing element 9; Driving the affixed lifting fixture block 17 in pull bar 15 bottoms rises; Thereby hold up the template 3 that stacks on the transmission chassis 2; Order transmission chassis 2 can withdraw from vacuum tank 1, and protection transmission chassis 2 is not damaged by vacuum tank 1 vibration.
Offer identical hole at same position on the frame of described each template 3, be inserted with location column 18 in the hole from top to down, offering the hole of diameter over against the position of location above the column 18 on the pressing element 9 greater than location column 18 diameters.Location column 18 is that each layer template 3 played stable steering.
Embodiment 1
Adopt 8 templates 3 of the carbon steel sheet making band edge frame of 10mm thickness, seal ring thickness is 24mm, and both justified margins and point are welded into integral body, and template 3 specifications within its frame are 249*129cm; Is 38mm at the frame upper surface along getting out diameter on the center line of its length direction respectively; The degree of depth is several circular holes of 30mm; And the diameter that is welded in its template lower surface corresponding circle hole site is the 16mm cylinder, forms up and down that the cylinder of two templates 3 can insert the structure that cooperates with circular hole, then with length H
oBe 80mm; Stiffness K is that the compression spring 13 of 130N/mm is assemblied in the cylinder and circular hole of adjacent 3 correspondences of two templates up and down; Slit with between first template 3 of the superiors and second template 3 begins; Down select the number of compression spring 13 to be successively: 4,8,16,32,64,128,256, make that the clearance distance between each layer template 3 remains between the 30-40mm respectively; Be installed on the center line at vacuum tank 1 top with two oil cylinders 7, the pressing element 9 that stopper rod 8 and its both sides at its break-through vacuum tank 1 top are provided with pull bar 15 connects, and oil cylinder 7 piston strokes are 600mm; 6 of vibrator 12 usefulness 3.7KW vibrating motors divide two coaxial installing of row and reverse runnings; Heater 10 adopts heating, makes the temperature inside the box reach 100 ℃ of configurations by 10min; Lay four in the template 3 at next-door neighbour frame place and exceed the square adhesive tape that framed height is 2-3mm, and on template 3 bottom surfaces the offset plate and the cardboard of lay one deck 4-5mm thickness.
The process of this routine composite plate moulding is according to Chinese patent " production method of jade class rubble polymeric plate ", and application number is 201010538199.5 enforcements.After taking out the system vacuum, fall pressing element 9, and with up-down frequency repetitive operation in 10min of 1Hz, to carry out frequency be the 300Hz vibration to Vibration on Start-up device 12 simultaneously, makes the composite plate moulding of vibration and compressed fit; At the unsaturated-resin consumption is after 9% matrix material is accomplished moulding with the splicing slashings, to carry out heating cure with heater 10 with 95 ℃ temperature, when heating to 25min, falls the clearance distance that pressing element 9 makes each interlayer template 3 and approaches zero; After warm-up time reaches 50min, rise pressing element 9 warp release vacuum, opening encapsulation door again, see each template 3 off and carry out the back curing of 60min at normal temperatures, separate composite plate and template 3 and fixed thick its process of grinding step completion of moulding piecewise.
Embodiment 2
This routine template 3 shared 3, framed height is that 35cm, width are 3cm, framed bottom is a bolt fastening structure with template 3; Compression spring 13 length are 15cm, and mounting means from top to bottom for being respectively 12 and 18, makes that the clearance distance between three layers of template remains on about 100mm with the compression spring number between 1, three template of embodiment; 2 vibrators 12 of installing in the bottom of vacuum tank 1 carry out through-flow control and produce the frequency of 50Hz with the 60 ° of electrical angles in its space.
This example adopts the beautiful rosy quartz with the Inner Mongol in the Dunhuang of Guazhou County, Gansu to carry out the moulding of the famine material body of close esting, and its building stones particle diameter is 2-15cm; The compound that uses as blind is that the use mass ratio is 10% resin, and the transparent stone grain mixed together of 22% aluminium hydrate powder and 1-10mm particle diameter becomes the material body of thick glutinous shape; In 35cm height framed, divide the two-layer stone that carries out to arrange, two-layer top lay compound, but the upper strata compound is with the placement of heap shape and not to its complete filling, make vacuum take out system power and can extend to lower floor; Carry out the elastic compression of its 3 templates 3 and the two-layer elasticity of compression 13 with pressing element 9 with the up-down frequency of 2Hz in the process of under vacuum, vibrating with the bottom, its later stage is vibrated and compresses with the top vibration frequency of 0.1Hz; Famine material body and function circular saw through cold curing carries out sawing, and its subsequent handling is identical with embodiment 1.Its sheet material reaches the effect of imitating beautiful effect and turning waste into wealth preferably by the translucence of its close esting and inserts.
Embodiment 3
Basic identical with embodiment 1, difference is: template 3 shared 6, and the compression spring number between every template all is 8, compresses spring 13 mounting means with embodiment 1; Pressing element 9 is pushed down the template 3 of the superiors, and with the compression of going up and down of the lower frequency of 0.02Hz; The vibrator 12 that install vacuum tank bottom is 4 hydraulic vibration exciters, and the stopper rod of vibrator pushes up to the both sides of orlop template 3 after passing the base plate of vacuum tank 1, and template 3 is carried out the vibration that vibration frequency is 150Hz.This example is to use agate and quartzy sawing to go out and the slashings that ftractures carries out the close splicing of its gap width as 1-3mm; Matrix is with the mylar liquid of 20% mass ratio and aluminium hydrate powder and the composite glutinous shape material of quartzy sand grains; Processing its top layer is the siliceous beautiful thin plate of artistry splicing, and matrix and siliceous beautiful slit thereof are the light-passing boards that polyester liquid is combined into.
Embodiment 4
The stone material that does not rupture though this example is used for certain crack is arranged carries out the intensive treatment of vacuum strike-through, keeps the attribute of its lithotome with the mode of former structure polymerization.The process of vacuum strike-through is: the 10-20mm thickness that sawing is gone out have minute fissure but the hair plates that do not break off; Be arranged in piecewise among the frame of 5 templates 3; Still carry out resiliency supported respectively between each template 3 with compression spring 13; The number of the compression spring 13 between each layer template 3 all is 6, and mounting means is with embodiment 1; The liquid that mixes with epoxy resin and auxiliary agent sprays or is coated with the processing of scraping to one surface or two surfaces; To be 0.1-1mm transmit in template 3 to the vacuum tanks 1 with transmission chassis 2 to its resin liquid thickness; Retreat out chassis 2 with pull bar 15 picking-up templates 3 again and then fall template 3, template 3 is put on the boss 4 of vacuum tank 1 bottom; Carry out 35-55 ℃ in earlier stage heating and getting rid of steam wherein with 10 pairs of templates that stack 3 of heater and thin plate; With approach-vacuum of 0.1MPa carries out vacuum and takes out system, and push down the superiors' template 3 at pressing element 9 and go up and down frequency when being the compression of 0.02Hz, the vibration that Vibration on Start-up device 12 carries out 1-3min, vibration frequency is 200Hz; 80-95 ℃ temperature with heater 10 is carried out the heating cure of 40-55min time, and during heating, carries out 2-4 time release---take out the cycling of system vacuum.Thereby form profound glue infiltration with higher vacuum-draw power.
Embodiment 5
Apparatus of the present invention can also be used for shaping sheet can prevent the composite plate buckling deformation when heating cure; Concrete technology is: 3 templates 3 that will be placed with shaping sheet successively are stacked on the transmission chassis 2; Still carry out resiliency supported respectively therebetween with compression spring 13; The number of compression spring 13 is respectively 6 and 12 from top to bottom, and mounting means is with embodiment 1; Close after the hermatic door, carry out 85-100 ℃ heating with heater 10, the time that is increased to 85 ℃ from room temperature is 10min; After the heating of 25-40min, drive 9 pairs of templates that stack 3 of pressing elements with oil cylinder 7 and compress, therebetween at interval 1-2min to carry out the 2-4 secondary frequencies be the rise of 0.02Hz, the cycling of falling, keep impaction state at last; After the cooling, the opening encapsulation door is seen transmission chassis 2 and template 3 off, has both accomplished the heating cure process of splicing composite plate or synthetic quartz slabstone.
Claims (9)
- A multilayer composition stone type vacuum molding apparatus comprises a vacuum across the sealing door box (1), placed in the vacuum chamber (1) of the transport trolley track (2) and stacked on the transport trolley (2) on the template (3), the vacuum tank (1) respectively provided outside the top of the vacuum tank (1) is connected to the internal space of the exhaust pipe (5) and a discharge valve (6), the vacuum tank (1) top There is also fixed to the cylinder or cylinders (7), the cylinder or cylinders (7) of the piston rod (8) down and into the vacuum box (1) inside the piston rod (8) end portion of the vacuum tank (1) of The hold-down (9) hinged to the vacuum tank (1) wall of the inner box is also equipped with a heater (10), characterized in that: said cylinder or cylinders (7) of the lifting frequency of 0.02-2Hz; described vacuum box (1) with the bottom of the support spring (11) and 2 to 6 vibrator (12), a vibrator (12) of the vibration frequency of 50-300Hz; said transport carriage (2) are sequentially aligned a stack of at least two template frame (3), and each template (3) on the border between the respectively support a number of only the compression spring (13).
- 2. multiple layer combination type vacuum stone material shaped device according to claim 1 is characterized in that: the proportional arrangement that compression spring (13) number that is provided with between said each template (3) is 1:1 or 1:1.5 or 1:2 by certain one deck and following one deck.
- 3. multiple layer combination type vacuum stone material shaped device according to claim 1 and 2; It is characterized in that: the upper surface at each template (3) frame is offered several circular holes; And be connected with the cylinder that matches with circular hole in the position of the corresponding circular hole of the lower surface of frame, will compress spring (13) then and be assemblied in the corresponding cylinder and circular hole on adjacent two templates up and down (3) frame.
- 4. multiple layer combination type vacuum stone material shaped device according to claim 1 and 2 is characterized in that: the base plate between the double track in the described vacuum tank (1) is boss (a 4) setting, and boss (4) highly is lower than the height of transmission chassis (2); Be fixed with short sleeve (14) respectively on the interior two opposite side walls of vacuum tank (1); Be inserted with vertically disposed pull bar (15) in the short sleeve (14); Be connected with fairlead on the dual-side of pressing element (9); Pull bar (15) interts in the fairlead of pressing element (9); And be fixed with screens piece (16) on the pull bar (15) of fairlead top, pull bar (15) bottom also is connected with and promotes fixture block (17).
- 5. multiple layer combination type vacuum stone material shaped device according to claim 3 is characterized in that: the base plate between the double track in the described vacuum tank (1) is boss (a 4) setting, and boss (4) highly is lower than the height of transmission chassis (2); Be fixed with short sleeve (14) respectively on the interior two opposite side walls of vacuum tank (1); Be inserted with vertically disposed pull bar (15) in the short sleeve (14); Be connected with fairlead on the dual-side of pressing element (9); Pull bar (15) interts in the fairlead of pressing element (9); And be fixed with screens piece (16) on the pull bar (15) of fairlead top, pull bar (15) bottom also is connected with and promotes fixture block (17).
- 6. multiple layer combination type vacuum stone material shaped device according to claim 1 and 2; It is characterized in that: offer identical hole at same position on the frame of described each template (3); Be inserted with location column (18) in the hole from top to down, go up over against the position of location column (18) top at pressing element (9) and offer the hole of diameter greater than location column (18) diameter.
- 7. multiple layer combination type vacuum stone material shaped device according to claim 3; It is characterized in that: offer identical hole at same position on the frame of described each template (3); Be inserted with location column (18) in the hole from top to down, go up over against the position of location column (18) top at pressing element (9) and offer the hole of diameter greater than location column (18) diameter.
- 8. multiple layer combination type vacuum stone material shaped device according to claim 4; It is characterized in that: offer identical hole at same position on the frame of described each template (3); Be inserted with location column (18) in the hole from top to down, go up over against the position of location column (18) top at pressing element (9) and offer the hole of diameter greater than location column (18) diameter.
- 9. multiple layer combination type vacuum stone material shaped device according to claim 5; It is characterized in that: offer identical hole at same position on the frame of described each template (3); Be inserted with location column (18) in the hole from top to down, go up over against the position of location column (18) top at pressing element (9) and offer the hole of diameter greater than location column (18) diameter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110315988.7A CN102343627B (en) | 2011-10-18 | 2011-10-18 | Multilayer combined type vacuum stone molding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110315988.7A CN102343627B (en) | 2011-10-18 | 2011-10-18 | Multilayer combined type vacuum stone molding device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102343627A true CN102343627A (en) | 2012-02-08 |
| CN102343627B CN102343627B (en) | 2015-01-28 |
Family
ID=45542880
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110315988.7A Expired - Fee Related CN102343627B (en) | 2011-10-18 | 2011-10-18 | Multilayer combined type vacuum stone molding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102343627B (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103950089A (en) * | 2014-04-30 | 2014-07-30 | 国家电网公司 | Method for splice plate composite molding |
| CN103991123A (en) * | 2014-05-12 | 2014-08-20 | 刘建平 | Splicing and compounding formation device of cracked stone |
| CN106925829A (en) * | 2017-05-08 | 2017-07-07 | 赵利雅 | Dirt formula cylindrical objects multi-angle cutter sweep is taken out in closing |
| CN107116699A (en) * | 2017-06-19 | 2017-09-01 | 泉州东继顺锦盛石业有限公司 | A kind of marble slab vibrations strike-through equipment and technique |
| CN107478719A (en) * | 2017-06-27 | 2017-12-15 | 浙江大学 | The structure and method of the built-in vibration-testing method detection telescopic splice of grouting behind shaft or drift lining |
| CN114454283A (en) * | 2022-01-17 | 2022-05-10 | 刘建平 | Log rotating magnetic disk and disk body manufacturing method thereof |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11845094B2 (en) | 2019-06-28 | 2023-12-19 | Astro S.R.L. | Machine for the surface processing of products |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2004009308A2 (en) * | 2002-07-18 | 2004-01-29 | Harald Winkler | Method for producing a composite block and a vibrating machine for use in said method |
| CN200954661Y (en) * | 2006-04-26 | 2007-10-03 | 刘建平 | Electromagnetic vibration type synthesized thin-plate forming machine |
| CN101244586A (en) * | 2008-03-22 | 2008-08-20 | 刘建平 | Electromagnetic artificial quartz in lump forming device |
| CN101293374A (en) * | 2008-06-27 | 2008-10-29 | 杨绍良 | Jarring machine for industrially synthesizing stone thin plate |
| CN201140432Y (en) * | 2007-12-26 | 2008-10-29 | 杨绍良 | Industry synthesis stone thin plate shaping apparatus |
| CN201264287Y (en) * | 2008-07-16 | 2009-07-01 | 佛山市科达石材机械有限公司 | Artificial stone pressure plate apparatus |
| CN201525074U (en) * | 2009-11-02 | 2010-07-14 | 刘建平 | Artificial quartz stone thin-plate combined forming machine |
| CN201685312U (en) * | 2010-05-31 | 2010-12-29 | 刘建平 | Artificial synthesized stone banding combining forming device |
-
2011
- 2011-10-18 CN CN201110315988.7A patent/CN102343627B/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2004009308A2 (en) * | 2002-07-18 | 2004-01-29 | Harald Winkler | Method for producing a composite block and a vibrating machine for use in said method |
| CN200954661Y (en) * | 2006-04-26 | 2007-10-03 | 刘建平 | Electromagnetic vibration type synthesized thin-plate forming machine |
| CN201140432Y (en) * | 2007-12-26 | 2008-10-29 | 杨绍良 | Industry synthesis stone thin plate shaping apparatus |
| CN101244586A (en) * | 2008-03-22 | 2008-08-20 | 刘建平 | Electromagnetic artificial quartz in lump forming device |
| CN101293374A (en) * | 2008-06-27 | 2008-10-29 | 杨绍良 | Jarring machine for industrially synthesizing stone thin plate |
| CN201264287Y (en) * | 2008-07-16 | 2009-07-01 | 佛山市科达石材机械有限公司 | Artificial stone pressure plate apparatus |
| CN201525074U (en) * | 2009-11-02 | 2010-07-14 | 刘建平 | Artificial quartz stone thin-plate combined forming machine |
| CN201685312U (en) * | 2010-05-31 | 2010-12-29 | 刘建平 | Artificial synthesized stone banding combining forming device |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103950089A (en) * | 2014-04-30 | 2014-07-30 | 国家电网公司 | Method for splice plate composite molding |
| CN103950089B (en) * | 2014-04-30 | 2016-02-10 | 国家电网公司 | A kind of method of splice plate composite molding |
| CN103991123A (en) * | 2014-05-12 | 2014-08-20 | 刘建平 | Splicing and compounding formation device of cracked stone |
| CN106925829A (en) * | 2017-05-08 | 2017-07-07 | 赵利雅 | Dirt formula cylindrical objects multi-angle cutter sweep is taken out in closing |
| CN107116699A (en) * | 2017-06-19 | 2017-09-01 | 泉州东继顺锦盛石业有限公司 | A kind of marble slab vibrations strike-through equipment and technique |
| CN107478719A (en) * | 2017-06-27 | 2017-12-15 | 浙江大学 | The structure and method of the built-in vibration-testing method detection telescopic splice of grouting behind shaft or drift lining |
| CN107478719B (en) * | 2017-06-27 | 2023-04-18 | 浙江大学 | Structure and method for detecting post-grouting sleeve type steel bar joint by built-in vibration test method |
| CN114454283A (en) * | 2022-01-17 | 2022-05-10 | 刘建平 | Log rotating magnetic disk and disk body manufacturing method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102343627B (en) | 2015-01-28 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102343627A (en) | Multilayer combined type vacuum stone molding device | |
| KR100795991B1 (en) | Method of and system for forming a fire door core | |
| CN101708624B (en) | Fixed high-efficiency vibration and pressurization forming machine | |
| CN102416650B (en) | Forming equipment for producing composite water permeable bricks | |
| CN101130261B (en) | Process for producing composite and light wall plate of wire fabric reinforcement and concrete with light structure steel frame | |
| CN101941234A (en) | Method and equipment for pressing and forming building blocks | |
| CN111791342A (en) | Cement-based stone-like road edge stone and preparation method and forming equipment thereof | |
| CN102416649B (en) | A kind of preparation technology of composite water permeable brick | |
| EP3246142A1 (en) | Molding machine for synthesizing stone by means of beats of heavy hammer, and processing technology | |
| CN201525074U (en) | Artificial quartz stone thin-plate combined forming machine | |
| CN201808124U (en) | Forming equipment for preparing composite pervious bricks | |
| KR20140049077A (en) | Vacuum vibration press for forming engineered composite stone slabs | |
| CN110385781A (en) | A kind of six station of wet process molding high-strength concrete product equipment | |
| CN109968516A (en) | A kind of PC component integrated manufacturing system (IMS) and its production method | |
| CN102416659B (en) | Die for producing composite water permeable bricks | |
| CN205364147U (en) | Wet forming device futilely of rostone | |
| CN101748831B (en) | Prefabricated reinforced concrete energy-saving outer-wall hanging plate as well as production technique and equipment thereof | |
| CN202878444U (en) | Concrete vibrating device | |
| CN103991123B (en) | Splicing and compounding formation device of cracked stone | |
| CN1192864C (en) | Automatic production process for hollow block and special complete production equipment | |
| CN102794815B (en) | A kind of shaped device of non-watertight road edge stone | |
| CN216543822U (en) | Assembled PC wallboard apparatus for producing | |
| CN101791819B (en) | Method and equipment for preparing green tiles of ceramic tiles | |
| CN102744766B (en) | Die mechanism of vibration molder with slide block on middle part and operation method thereof | |
| JP2005297246A (en) | Apparatus for producing concrete block |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CB03 | Change of inventor or designer information |
Inventor after: Feng Xiaoyan Inventor before: Liu Tao Inventor before: Liu Jianping Inventor before: Zhang Bin |
|
| TR01 | Transfer of patent right |
Effective date of registration: 20170703 Address after: 528314, Foshan Town, Shunde District, Guangdong Province, Shek Chau Chau village committee, Shek Chau Road Patentee after: Foshan longmeida Stone Industry Co., Ltd. Address before: 035500 Shanxi City, Xinzhou Province, the county economic and Trade Bureau of the street ahead of the five Patentee before: Liu Jianping |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150128 Termination date: 20171018 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |