CN102311232B - Method for manufacturing nano energy-saving heat-insulating coated glass and glass roller coater - Google Patents

Method for manufacturing nano energy-saving heat-insulating coated glass and glass roller coater Download PDF

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Publication number
CN102311232B
CN102311232B CN201010224555.6A CN201010224555A CN102311232B CN 102311232 B CN102311232 B CN 102311232B CN 201010224555 A CN201010224555 A CN 201010224555A CN 102311232 B CN102311232 B CN 102311232B
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glass
coating
roller
rubber roll
film
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CN102311232A (en
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敖卓星
林伟
林俊君
林高民
潘亚美
黄旭珊
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Ao Zhuoxing
SHENZHEN DEHOU TECHNOLOGY Ltd
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Shenzhen Dehou Science & Technology Co Ltd
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Abstract

The invention provides a method for manufacturing nano energy-saving heat-insulating coated glass and a glass roller coater. The method comprises the following steps of: feeding cleaned glass into the glass roller coater; coating a coating in a coating groove on the contact surface of an engraved rubber roller and a mirror chromium roller with opposite rotating directions in the glass roller coater on the surface of the glass through the engraved rubber roller; levelling the coated glass by using a levelling line to balance the film surface; and drying and cooling. By the method for manufacturing the nano energy-saving heat-insulating coated glass and the glass roller coater, the engraved rubber roller and the mirror chromium roller with the opposite rotating directions are arranged on the glass roller coater, and the coating groove is formed on the contact surface of the engraved rubber roller and the mirror chromium roller, so that the film surface of the coated glass cannot have phenomena of air bubbles, pockmarks, front-back coating accumulation, and the film surface of the coated glass is bright, smooth, uniform in thickness and same as the surface of the original glass.

Description

The manufacture method and glass coating roller of nano-energy-saving heat insulating coating film glass
Technical field
The present invention relates to field of energy-saving technology, more particularly to the manufacture method and glass rolling of nano-energy-saving heat insulating coating film glass Painting machine.
Background technology
For energy-conservation, heat-insulated, people can carry out plated film, pad pasting, film etc. on glass, in existing glass coating film technology point For showering, blade coating, spraying, roller coating etc..Commonly use oil paint.Showering fatal defects are that face upper-thin-lower-thick has aberration Phenomenon:Scrape coated surface and the phenomenon that out-of-flatness and face thickness differ occur:In spraying process, face thickness is equally difficult to control to, Coating after atomization is difficult to recovery and causes cost of idleness Gao Mao:Roller coating (refer to) occurs bubble, Pit and the in front and back phenomenon of accumulation coating, water paint is more so.Therefore restrict glass coating operator always and its perfection can not be turned Turn to coated glass.Typically manual film coating transformation can only be carried out in existing door glass, make coated glass industrialized production mesh Before be blank out.
The content of the invention
For this purpose, the technical problem to be solved is:A kind of making side of nano-energy-saving heat insulating coating film glass is provided Method and glass coating roller so that the face of coated glass prevents bubble occur, in front and back pit and the phenomenon of accumulation coating.Make film The smooth thickness of face light of glass is unanimously as good as with the surface of sheet glass, it is possible to realize industrialized production.
Then, the invention provides a kind of manufacture method of nano-energy-saving heat insulating coating film glass, including:
The glass for cleaning up is sent into into glass coating roller;
The coating being arranged on the reciprocal rag rubber roll of rotation direction in glass coating roller and minute surface chromium roller contact surface Coating Jing rag rubber rolls are applied to glass surface by groove;
Glass Jing levelling lines levelling equilibrium face after film;
Drying and cooling.
The glass coating roller is placed in dustfree environment.
The drying is:Transmit into horizontal drying line to use and dry less than or equal to 180 degree.
Present invention also offers a kind of glass coating roller, including:For transmitting the transfer roller of glass, rotation direction phase each other Anti- rag rubber roll and minute surface chromium roller and the coatings tank being placed on rag rubber roll and minute surface chromium roller contact surface, the coating in coatings tank , to glass surface, the transfer roller is consistent with rag rubber roll rotation direction for Jing rag rubber roll films.
The glass coating roller is placed in dustfree environment.
Glass coating roller also includes the front conveyer belt and rear conveyer belt for bearing glass.
The manufacture method and glass coating roller of nano-energy-saving heat insulating coating film glass of the present invention, by glass roller coating The reciprocal rag rubber roll of rotation direction and minute surface chromium roller are arranged on machine, and on rag rubber roll and minute surface chromium roller contact surface Coatings tank is set so that the face of coated glass prevents bubble occur, pit and the in front and back phenomenon of accumulation coating.Make coated glass The smooth equilibrium of face light be unanimously as good as with the surface of sheet glass.
Description of the drawings
Structural representations of the Fig. 1 for glass coating roller described in the embodiment of the present invention.
Specific embodiment
Below, describe the present invention with reference to accompanying drawing.
As shown in figure 1, a kind of glass coating roller is present embodiments provided, including:For transmitting transfer roller 11, the fortune of glass Turn the reciprocal rag rubber roll 12 in direction and minute surface chromium roller 13, and the painting that is placed on rag rubber roll and minute surface chromium roller contact surface Hopper 14, and front conveyer belt 15, rear conveyer belt 16, the coating Jing rag rubber rolls film 12 in coatings tank arrive glass surface.
Wherein, the transfer roller 11 is consistent with 12 rotation direction of rag rubber roll.
, parallel to machine run, both directions are all slowly rotated into coatings tank for rag rubber roll and minute surface chromium roller, mainly with Based at a slow speed, (pressing AB groups) deployed nanometer water glass coating is contained in container after magnetic agitation, filtration, coating It is put into by certain flow above the crack in direction in between rag rubber roll and minute surface chromium roller, if there is saturation excess in coating, Then overflow from rag rubber roll and minute surface chromium roller or so two ends, using retracting device recycling.Rag rubber roll and minute surface chromium roller Between inseam on the basis of not leaking glass coating, control how many rag rubber roll inside courtyard saturation capacities determines the thickness of film.
Rag rubber roll and transfer roller are upper and lower Li Qi directions, between the two between the upper and lower away from being adjusted with respective rotating speed on demand It is whole, can the efficiently smoothly effect of film and transmission to reach glass.
All kinds of glass send into rag rubber roll with transfer roller in-between by front conveyer belt Jing after glass cleaning machine is cleaned (spacing is adjusted by the thickness of glass), in glass overhead surface film, transfer roller is past by glass in the lower section of glass for rag rubber roll The direction transmission of minute surface chromium roller.After, the glass of film is sent to levelling line by conveyer belt, and levelling line is transmitted again into drying line Carry out surface drying.
Front conveyer belt 15, transfer roller 11, rear conveyer belt 16, its transfer rate should be consistent, to ensure that all kinds of glass exist It is stable during film and transmission, so that nanometer face is balanced consistent.Ensure product quality.
Rag rubber roll, minute surface chromium roller, transfer roller, front conveyer belt, rear conveyer belt, their rotating speed are all individually control, are pressed Certain proportion rotating speed carries out production work.
The glass coating roller is placed in dustfree environment.Dust-free workshop must reach certain dustless condition, and sealing is high, with Intercept outside air to enter, industrial humidifier should be provided with, air dust remover, air-conditioning temperature-reducing, air purifier carry out positive air pressure and follow Ring etc., staff necessarily wear dustless working clothing, and non-working person forbids to enter.
Using above-mentioned glass coating roller, the present embodiment additionally provides a kind of making side of nano-energy-saving heat insulating coating film glass Method, including:
The glass for cleaning up is sent into into glass coating roller;
The coating being arranged on the reciprocal rag rubber roll of rotation direction in glass coating roller and minute surface chromium roller contact surface Coating Jing rag rubber rolls are applied to glass surface by groove;
Glass Jing levelling lines levelling equilibrium face after film;
Drying and cooling.
The coating is to receive shield transparent heat-insulating energy-saving water nano glass coating, or nanometer water glass coating.
The glass coating roller is placed in dustfree environment.
Dry described in the present embodiment and be:Transmit into horizontal drying line to use and dry less than or equal to 180 degree.
In actual production, all kinds of glass are carried out into edging tempering according to specification or not tempering, be then delivered to crouch Cleaned in formula glass cleaning machine, checked glass cleaning quality, qualified glass is conveyed into dust-free workshop, wherein unqualified Glass need re-start cleaning.
In dust-free workshop, the glass for cleaning up is sent in coating roller, and the material of roller coating is to receive shield septum pellucidum Thermal center energy water nano glass coating or all kinds of nanometer water glass coatings, these coating are configured to operate in glass coating roller Coating Jing rag rubber rolls are applied to glass table by the coatings tank on the reciprocal rag rubber roll in direction and minute surface chromium roller contact surface Face, in glass roller coating, Jing levellings line levelling equilibrium face after film, transmits into horizontal drying line to use and dries less than or equal to 180 degree It is dry, then Jing coolings reduce glass temperature or natural heat dissipation is lowered the temperature, the inspection of nano-energy-saving heat insulating coating film glass finished-product, certified products are made All kinds of glass products.Defective work is scrapped.
One or more layers nano thin-film is formed in surface layer of glass using roller coating technology using nanometer water glass coating, not In the case of affecting glass visible ray, the life-span is substantially identical with glass, prevents adhering film to glass and can bubble aoxidize with coated glass Phenomenon;Glass more energy-conservation is made, is incubated, environmental protection.
Nano thin-film effectively prevents harmful ultraviolet and far infrared from getting in, by the heat reflection and obstruct of the sun In outdoor, indoor temperature is reduced.
While nano thin-film intercepts outside air heat transfer, also make air-conditioning cold air not leak, improve the effect of air-conditioning Rate need not be turned on the aircondition, so as to save electric energy;
Using nano material, without harmful substances such as free formaldehydes, and the light pollution without coated glass;
Comprehensive cost performance is better than current building glass pad pasting and all kinds of LOW-E glass, and prompt delivery, and sticking patch is easy;
Nano-energy-saving heat insulating coating film glass described in the present embodiment, it is adaptable to house glass door and window, hotel's office building curtain wall, glass The building glass engineerings such as glass day ceiling;
It can be seen that, nano-energy-saving heat insulating coating film glass, using nanometer water glass coating using roller coating technology in surface layer of glass One or more layers nano thin-film is formed, its action function is as good as with building pad pasting glass and coated glass, is simply adopted Production technology is different with technique, and cost performance is also each has something to recommend him.All kinds of glass surfaces coat the nano-energy-saving of nano thin-film every Hot coated glass product.Visible ray has higher transmitance, has very high absorbance to infrared ray (especially mid and far infrared line), Therefore there is good heat-proof quality.According to being actually needed for different regions energy-conservation, the nano-energy-saving of difference in functionality can be provided Heat insulating coating film glass:Nano-film coating glass such as high-transparency is applied to northern area.The nano-energy-saving heat insulating coating film glass of sunshade type Glass is applied to southern area.
Using the nano heat-insulating coated glass described in the present embodiment, high-transparency nano heat-insulating coated glass and screening can be made Male form nano heat-insulating coated glass, wherein, the product feature of high-transparency nano heat-insulating coated glass:1st, higher visible transmission Rate:Daylighting nature, effect are penetrating;2nd, higher solar energy transmission:It is many through the sun heat radiation of glass, the sunshade system of glass Number SC >=0.5;3rd, high Far-infrared Absorption rate:Excellent heat-insulating property, lower k values (heat transfer coefficient).The scope of application:1st, it is cold Northern area, winter solar heat radiation is got in through glass increases indoor heat energy, and by room heater, power-up and people The far infrared warming gas that body sends radiates go back to interior, so as to effectively reduce heating installation energy consumption;2nd, it is adapted to appearance design, high penetration Property, the building of natural lighting.
The product attribute of sunshade type nano heat-insulating coated glass:1st, suitable transmission of visible light:Outdoor sight line is had There is certain shielding;2nd, relatively low solar energy transmitance;Sun heat radiation is effectively prevented to get in, shading coefficient SC < 0.5, heat-proof quality is excellent;3rd, high mid and far infrared line absorption rate:With relatively low heat transfer coefficient, outdoor second heat is limited Radiation gets in.The scope of application:1st, it is not only suitable for southern area and is also applied for northern area.Although winter, it limited part Solar energy gets in, but tall building season it get in more solar energys are limited because winter solar can intensity be only tall building 1/3 of season or so, and its heat-insulating property is not affected;2nd, not only there is good decoration performance but also certain outdoor can have been played Sight line bridging effect, is therefore tailored to all kinds of buildings.
In sum, the manufacture method of the nano-energy-saving heat insulating coating film glass described in the embodiment of the present invention and glass roller coating Machine, by the reciprocal rag rubber roll of rotation direction and minute surface chromium roller are arranged on glass coating roller, and in rag rubber roll Coatings tank is set with minute surface chromium roller contact surface so that coating Jing rag rubber rolls are applied to glass surface, so allow for film The face of glass prevents bubble occur, pit and the in front and back phenomenon of accumulation coating.Make the smooth equilibrium of face light of coated glass Unanimously it is as good as with the surface of sheet glass.Simultaneously prevent current adhering film to glass to bubble the phenomenon that can be aoxidized with coated glass.
Presently preferred embodiments of the present invention is the foregoing is only, not to limit the present invention, all essences in the present invention Within god and principle, any modification, equivalent substitution and improvements made etc. should be included within the scope of the present invention.

Claims (2)

1. a kind of manufacture method of nano-energy-saving heat insulating coating film glass, it is characterised in that include:
The glass for cleaning up is sent into into glass coating roller;
The coatings tank being arranged on the reciprocal rag rubber roll of rotation direction in glass coating roller and minute surface chromium roller contact surface will Coating Jing rag rubber rolls are applied to glass surface;
Glass Jing levelling lines levelling equilibrium face after film;
Drying and cooling;
The coating is nanometer water glass coating;
It is put into above the interior crack between rag rubber roll and minute surface chromium roller of the coating, if there is saturation excess in coating, Overflow from rag rubber roll and minute surface chromium roller or so two ends, using retracting device recycling;
The glass coating roller is placed in dustfree environment;
The drying is:Transmit into horizontal drying line to use and dry less than or equal to 180 degree;
The thickness of film is determined by the saturation capacity of control rag rubber roll inside courtyard;
One or more layers nano thin-film is formed in surface layer of glass using roller coating technology using nanometer water glass coating, is not being affected In the case of glass visible ray, the life-span is substantially identical with glass, prevents adhering film to glass and can bubble and showing that coated glass can be aoxidized As.
2. a kind of glass coating roller, it is characterised in that include:Transfer roller, rotation direction for transmitting glass is reciprocal Rag rubber roll and minute surface chromium roller and the coatings tank being placed on rag rubber roll and minute surface chromium roller contact surface, the coating Jing in coatings tank are carved , to glass surface, the transfer roller is consistent with rag rubber roll rotation direction for stricture of vagina rubber roll film;
The coating is nanometer water glass coating;
The glass coating roller is placed in dustfree environment;
Also include the front conveyer belt and rear conveyer belt for bearing glass;
The coating is put into by certain flow above the crack in interior direction between rag rubber roll and minute surface chromium roller, if coating occurs Saturation excess, then overflow from rag rubber roll and minute surface rubber roll or so two ends, by retracting device recycling;
The front conveyer belt, transfer roller, the transfer rate of rear conveyer belt are consistent;
Using the glass coating roller so that the face of coated glass prevents foaming occur, pit and accumulation coating shows in front and back As making the smooth equilibrium of face light of coated glass unanimously be as good as with the surface of sheet glass.
CN201010224555.6A 2010-07-09 2010-07-09 Method for manufacturing nano energy-saving heat-insulating coated glass and glass roller coater Active CN102311232B (en)

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CN201010224555.6A CN102311232B (en) 2010-07-09 2010-07-09 Method for manufacturing nano energy-saving heat-insulating coated glass and glass roller coater

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Application Number Priority Date Filing Date Title
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CN102311232B true CN102311232B (en) 2017-05-17

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103274609A (en) * 2013-05-07 2013-09-04 苏州威仕科贸有限公司 Production method of filmed glass

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1152892A (en) * 1994-07-14 1997-06-25 柯尼格及包尔-艾伯特公开股份有限公司 Printing unit with short inking system in a rotary printing machine for direct printing using a
WO2007135192A1 (en) * 2006-05-24 2007-11-29 Agc Flat Glass Europe Sa Coated glass sheet
CN201337971Y (en) * 2008-09-19 2009-11-04 北京星和众工设备技术股份有限公司 Single-plate roller coat mechanism for metal plate
CN201460171U (en) * 2009-07-29 2010-05-12 李望龙 Combined trimming roller

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1152892A (en) * 1994-07-14 1997-06-25 柯尼格及包尔-艾伯特公开股份有限公司 Printing unit with short inking system in a rotary printing machine for direct printing using a
WO2007135192A1 (en) * 2006-05-24 2007-11-29 Agc Flat Glass Europe Sa Coated glass sheet
CN201337971Y (en) * 2008-09-19 2009-11-04 北京星和众工设备技术股份有限公司 Single-plate roller coat mechanism for metal plate
CN201460171U (en) * 2009-07-29 2010-05-12 李望龙 Combined trimming roller

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Inventor after: Lin Wei

Inventor after: Lin Junjun

Inventor after: Lin Gaomin

Inventor after: Pan Yamei

Inventor after: Huang Xushan

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Inventor before: Lin Wei

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Address after: 518000, Guangdong Shenzhen hi tech Industrial Park, North District, Nanshan District Lang Shan Road No. 28 Huajing glass bottles Co., Ltd. building on the third floor of 301

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Address before: 518000 unit 12, building 1072, No. 102 Yanhe South Road, Shenzhen, Guangdong, Luohu District

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