CN102311232A - Method for manufacturing nano energy-saving heat-insulating coated glass and glass roller coater - Google Patents
Method for manufacturing nano energy-saving heat-insulating coated glass and glass roller coater Download PDFInfo
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- CN102311232A CN102311232A CN2010102245556A CN201010224555A CN102311232A CN 102311232 A CN102311232 A CN 102311232A CN 2010102245556 A CN2010102245556 A CN 2010102245556A CN 201010224555 A CN201010224555 A CN 201010224555A CN 102311232 A CN102311232 A CN 102311232A
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Abstract
The invention provides a method for manufacturing nano energy-saving heat-insulating coated glass and a glass roller coater. The method comprises the following steps of: feeding cleaned glass into the glass roller coater; coating a coating in a coating groove on the contact surface of an engraved rubber roller and a mirror chromium roller with opposite rotating directions in the glass roller coater on the surface of the glass through the engraved rubber roller; levelling the coated glass by using a levelling line to balance the film surface; and drying and cooling. By the method for manufacturing the nano energy-saving heat-insulating coated glass and the glass roller coater, the engraved rubber roller and the mirror chromium roller with the opposite rotating directions are arranged on the glass roller coater, and the coating groove is formed on the contact surface of the engraved rubber roller and the mirror chromium roller, so that the film surface of the coated glass cannot have phenomena of air bubbles, pockmarks, front-back coating accumulation, and the film surface of the coated glass is bright, smooth, uniform in thickness and same as the surface of the original glass.
Description
Technical field
The present invention relates to field of energy-saving technology, relate in particular to the making method and the glass coating roller of nano-energy-saving heat insulating coating film glass.
Background technology
For energy-conservation, heat insulation, people can be divided into showering in the existing glass coating film technology, blade coating, spraying, roller coating etc. on glassly carrying out plated film, pad pasting, filming etc.Generally use oil paint.The fatal shortcoming of showering is the phenomenon that the face upper-thin-lower-thick has aberration: scrape coated surface and the phenomenon that unfairness and face thickness differ occurs: the face thickness is difficult to control equally in the spraying process; Coating after the atomizing is difficult to recovery and causes cost of idleness Gao Mao: bubble can appear in roller coating (referring to roll at glass surface clockwise); The phenomenon of coating is piled up in pit and front and back, and water-borne coatings more so.So restricting the glass paint operator can not be converted into coated glass with its perfection always.Generally can only carry out the manual film coating transformation at existing windowpane, making the coated glass suitability for industrialized production is blank out at present.
Summary of the invention
For this reason, technical problem to be solved by this invention is: a kind of making method and glass coating roller of nano-energy-saving heat insulating coating film glass are provided, make the face of coated glass stop to occur bubble, the phenomenon of coating is piled up in pit and front and back.The consistent surface with former sheet glass of the level and smooth thickness of face light of coated glass is as good as, and can realizes suitability for industrialized production.
So, the invention provides a kind of making method of nano-energy-saving heat insulating coating film glass, comprising:
The glass that cleans up is sent into the glass coating roller;
The coatings tank that is arranged on interior reciprocal rag rubber roll of rotation direction of glass coating roller and the minute surface chromium roller contact surface spreads upon glass surface with coating through the rag rubber roll;
Glass after filming is through the levelling linear flow face that on average weighs;
The oven dry cooling.
Said glass coating roller places dustfree environment.
Said oven dry is: transmit the horizontal drying line with being less than or equal to 180 degree oven dry.
The present invention also provides a kind of glass coating roller; Comprise: be used to transmit the reciprocal rag rubber roll of transfer roller, rotation direction and the minute surface chromium roller of glass and place the rag rubber roll and minute surface chromium roller contact surface on coatings tank; Coating in the coatings tank is through the rag rubber roll glass surface of filming, and said transfer roller is consistent with rag rubber roll rotation direction.
Said glass coating roller places dustfree environment.
The glass coating roller also comprises the preceding travelling belt and back travelling belt that is used for bearing glass.
The making method of nano-energy-saving heat insulating coating film glass of the present invention and glass coating roller; Through on the glass coating roller, being arranged on reciprocal rag rubber roll of rotation direction and minute surface chromium roller; And on rag rubber roll and minute surface chromium roller contact surface, coatings tank is set; Make the face of coated glass stop to occur bubble, the phenomenon of coating is piled up in pit and front and back.The face level and smooth balanced unanimity of light of coated glass and the surface of former sheet glass are as good as.
Description of drawings
Fig. 1 is the structural representation of the said glass coating roller of the embodiment of the invention.
Embodiment
Below, describe the present invention in conjunction with accompanying drawing.
As shown in Figure 1; Present embodiment provides a kind of glass coating roller; Comprise: be used to transmit the reciprocal rag rubber roll 12 of transfer roller 11, rotation direction and the minute surface chromium roller 13 of glass and place the rag rubber roll and minute surface chromium roller contact surface on coatings tank 14; With preceding travelling belt 15, back travelling belt 16, the coating in the coatings tank films 12 to glass surface through the rag rubber roll.
Wherein, said transfer roller 11 is consistent with rag rubber roll 12 rotation directions.
Rag rubber roll and minute surface chromium roller are parallel to machine run, and all slowly rotations in coatings tank of both directions are mainly being at a slow speed main; The nano aqueous glass paint process magnetic agitation that (pressing the AB group) allotment is good; Filter the back splendid attire in container, coating is put into by certain flow from the crack top of interior direction between rag rubber roll and the minute surface chromium roller, and is excessive if saturation ratio appears in coating; Then overflow, utilize the retrieving arrangement recycling from rag rubber roll and minute surface chromium roller right ends.Inseam is a benchmark not leak glass paint between rag rubber roll and the minute surface chromium roller, and how many coating saturation capacities determines the thickness of film in the control rag rubber roll.
Rag rubber roll and transfer roller are Li Qi direction up and down, and distance between the upper and lower between the two and rotating speed are separately adjusted as required, to reach the effect that glass can efficiently be filmed smoothly and transmit.
All kinds of glass are after the glass cleaning machine device is cleaned; By preceding travelling belt send into rag rubber roll and transfer roller up and down between (spacing is by the thickness adjustment of glass); Rag rubber roll surface coatings above glass, transfer roller transmit the direction of glass toward minute surface chromium roller below glass.Through after the glass that will film of travelling belt be sent to the levelling line, the levelling line is conveyed into drying line again and carries out surface drying.
Preceding travelling belt 15, transfer roller 11, back travelling belt 16, its transfer rate should be consistent, and is stable in the process of filming and transmitting to guarantee all kinds of glass, thereby makes the nanometer face balanced consistent.Guarantee quality product.
Rag rubber roll, minute surface chromium roller, transfer roller, preceding travelling belt, back travelling belt, their rotating speed all is an independent control, rotating speed carries out production work by a certain percentage.
Said glass coating roller places dustfree environment.Dust-free workshop must reach certain dustless condition, and stopping property is high, gets into to intercept outside air; Should be provided with industrial humidifier, air dust remover, air-conditioning temperature-reducing; Air purifier carries out positive air pressure circulation etc., and the staff must will wear dustless working suit, and the inoperative personnel forbid to get into.
Use above-mentioned glass coating roller, present embodiment also provides a kind of making method of nano-energy-saving heat insulating coating film glass, comprising:
The glass that cleans up is sent into the glass coating roller;
The coatings tank that is arranged on interior reciprocal rag rubber roll of rotation direction of glass coating roller and the minute surface chromium roller contact surface spreads upon glass surface with coating through the rag rubber roll;
Glass after filming is through the levelling linear flow face that on average weighs;
The oven dry cooling.
Said coating is for receiving shield transparent heat-insulating energy-saving water nano glass paint, or the nano aqueous glass paint.
Said glass coating roller places dustfree environment.
The said oven dry of present embodiment is: transmit the horizontal drying line with being less than or equal to 180 degree oven dry.
In actual production; All kinds of glass are carried out edging tempering or tempering not according to specification, be sent to then in the horizontal glass cleaning machine and clean, inspection glass cleaning quality; Qualified glass transmits and gets into dust-free workshop, and wherein underproof glass need clean again.
In dust-free workshop; The glass that cleans up is sent in the coating roller, and the material that roller coating is used is for receiving shield transparent heat-insulating energy-saving water nano glass paint or all kinds of nano aqueous glass paint, the coatings tank on reciprocal rag rubber roll of these coating rotation direction in being arranged on the glass coating roller and the minute surface chromium roller contact surface; Coating is spread upon glass surface through the rag rubber roll; Film in the glass roller coating is face after the levelling linear flow on average weighs, and transmits the horizontal drying line with being less than or equal to 180 degree oven dry, reduces glass temperature or natural heat dissipation cooling through cooling again; The inspection after construction of nano-energy-saving heat insulating coating film glass, salable product are made all kinds of glassy products.Unacceptable product is scrapped.
Adopt the nano aqueous glass paint to utilize the roller coating technology to form one or more layers nano thin-film at surface layer of glass, under the situation that does not influence the glass visible light, the life-span basic with glassy phase with, stop the adhering film to glass phenomenon with coated glass meeting oxidation of can bubbling; Make glass more energy-conservation, insulation, environmental protection.
Nano thin-film effectively stops in deleterious ultraviolet ray and the far infrared rays inlet chamber, with the reflect heat of the sun with intercept outdoor the reduction room temp.
Nano thin-film intercepts the outside air heat when transmitting, and air-conditioning cold air is not leaked, and has improved the efficient of air-conditioning or need not to turn on the aircondition, thereby saved electric energy;
Adopt nano material, objectionable impuritiess such as no free formaldehyde, and do not have the light pollution of coated glass;
Comprehensive price ratio is superior to present building glass pad pasting and all kinds of LOW-E glass, and prompt delivery, and sticking patch is easy;
The said nano-energy-saving heat insulating coating film of present embodiment glass is applicable to building glass engineerings such as glass door and window, hotel's office building curtain wall, glass sky ceiling at home;
It is thus clear that; Nano-energy-saving heat insulating coating film glass; Adopt the nano aqueous glass paint to utilize the roller coating technology to form one or more layers nano thin-film at surface layer of glass; Its action function is as good as with building pad pasting glass and coated glass, and the production technology that just adopts is different with technology, and cost performance is also each has something to recommend him.All kinds of glass surfaces are coated the nano-energy-saving heat insulating coating film glassy product of nano thin-film.Visible light has higher transmittance, and infrared rays (especially mid and far infrared line) is had very high specific absorption, therefore has excellent heat insulation property.According to the energy-conservation actual needs in different areas, the nano-energy-saving heat insulating coating film glass of difference in functionality can be provided: the nano-film coating glass like high-transparency is applicable to northern area.The nano-energy-saving heat insulating coating film glass of sunshade type is applicable to southern area.
Utilize the described nano heat-insulating coated glass of present embodiment; Can process high-transparency nano heat-insulating coated glass and sunshade type nano heat-insulating coated glass; Wherein, the product feature of high-transparency nano heat-insulating coated glass: 1, higher transmission of visible light: the daylighting nature, effect is penetrating; 2, higher solar energy transsmissivity: the sun heat radiation that sees through glass is many, shading coefficient SC >=0.5 of glass; 3, high far IR shielding effect rate: excellent insulating performance, low K value (heat transfer coefficient).The scope of application: 1, cold northern area, winter solar thermal radiation see through increases indoor heat energy in the glass inlet chamber, again with room heater, power up and the hot heating installation radiation of far infrared that human body sends return indoor, thereby effectively reduce the heating installation energy consumption; 2, be adapted to the buildings of appearance design, high-permeability, natural lighting.
The product performance of sunshade type nano heat-insulating coated glass: the transmission of visible light that 1, suits: outdoor sight line is had certain covering property; 2, lower sun power transmitance; Effectively stop in the sun heat radiation inlet chamber, shading coefficient SC＜0.5, heat-proof quality is good; 3, high mid and far infrared line absorption rate: have lower heat transfer coefficient, in the outer secondary thermal radiation inlet chamber of confinement cells.The scope of application: 1, both be applicable to that southern area also was applicable to northern area.Although winter, it limited in the part sun power inlet chamber, tall building season it will limit in the more sun power inlet chamber because winter solar can intensity be merely about 1/3 of tall building season, and its heat-insulating property is not affected; 2, not only have good decorate properties but also can play certain outdoor sight line bridging effect, therefore be adapted to all kinds of buildingss.
In sum; The making method and the glass coating roller of the described nano-energy-saving heat insulating coating film of embodiment of the invention glass; Through on the glass coating roller, being arranged on reciprocal rag rubber roll of rotation direction and minute surface chromium roller, and on rag rubber roll and minute surface chromium roller contact surface, coatings tank is set, makes coating spread upon glass surface through the rag rubber roll; So just make the face of coated glass stop to occur bubble, the phenomenon of coating is piled up in pit and front and back.The face level and smooth balanced unanimity of light of coated glass and the surface of former sheet glass are as good as.Stopped simultaneously present adhering film to glass can bubble with coated glass can oxidation phenomenon.
The above is merely preferred embodiment of the present invention, and is in order to restriction the present invention, not all within spirit of the present invention and principle, any modification of being done, is equal to replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (8)
1. the making method of a nano-energy-saving heat insulating coating film glass is characterized in that, comprising:
The glass that cleans up is sent into the glass coating roller;
The coatings tank that is arranged on interior reciprocal rag rubber roll of rotation direction of glass coating roller and the minute surface chromium roller contact surface spreads upon glass surface with coating through the rag rubber roll;
Glass after filming is through the levelling linear flow face that on average weighs;
The oven dry cooling.
2. method according to claim 1 is characterized in that, said coating is for receiving shield transparent heat-insulating energy-saving water nano glass paint, or other nano aqueous glass paint.
3. method according to claim 1 is characterized in that, said glass coating roller places dustfree environment.
4. method according to claim 1 is characterized in that, said oven dry is: transmit the horizontal drying line with being less than or equal to 180 degree oven dry.
5. glass coating roller; It is characterized in that; Comprise: be used to transmit the reciprocal rag rubber roll of transfer roller, rotation direction and the minute surface chromium roller of glass and place the rag rubber roll and minute surface chromium roller contact surface on coatings tank; Coating in the coatings tank is through the rag rubber roll glass surface of filming, and said transfer roller is consistent with rag rubber roll rotation direction.
6. glass coating roller according to claim 5 is characterized in that, said coating is for receiving shield transparent heat-insulating energy-saving water nano glass paint, or other nano aqueous glass paint.
7. glass coating roller according to claim 5 is characterized in that, said glass coating roller places dustfree environment.
8. glass coating roller according to claim 5 is characterized in that, also comprises the preceding travelling belt and back travelling belt that are used for bearing glass.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010224555.6A CN102311232B (en) | 2010-07-09 | 2010-07-09 | Method for manufacturing nano energy-saving heat-insulating coated glass and glass roller coater |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010224555.6A CN102311232B (en) | 2010-07-09 | 2010-07-09 | Method for manufacturing nano energy-saving heat-insulating coated glass and glass roller coater |
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| Publication Number | Publication Date |
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| CN102311232A true CN102311232A (en) | 2012-01-11 |
| CN102311232B CN102311232B (en) | 2017-05-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201010224555.6A Active CN102311232B (en) | 2010-07-09 | 2010-07-09 | Method for manufacturing nano energy-saving heat-insulating coated glass and glass roller coater |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103274609A (en) * | 2013-05-07 | 2013-09-04 | 苏州威仕科贸有限公司 | Production method of filmed glass |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1152892A (en) * | 1994-07-14 | 1997-06-25 | 柯尼格及包尔-艾伯特公开股份有限公司 | Printing unit with short inking system in a rotary printing machine for direct printing using a |
| WO2007135192A1 (en) * | 2006-05-24 | 2007-11-29 | Agc Flat Glass Europe Sa | Coated glass sheet |
| CN201337971Y (en) * | 2008-09-19 | 2009-11-04 | 北京星和众工设备技术股份有限公司 | Single-plate roller coat mechanism for metal plate |
| CN201460171U (en) * | 2009-07-29 | 2010-05-12 | 李望龙 | Combined trimming roller |
-
2010
- 2010-07-09 CN CN201010224555.6A patent/CN102311232B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1152892A (en) * | 1994-07-14 | 1997-06-25 | 柯尼格及包尔-艾伯特公开股份有限公司 | Printing unit with short inking system in a rotary printing machine for direct printing using a |
| WO2007135192A1 (en) * | 2006-05-24 | 2007-11-29 | Agc Flat Glass Europe Sa | Coated glass sheet |
| CN201337971Y (en) * | 2008-09-19 | 2009-11-04 | 北京星和众工设备技术股份有限公司 | Single-plate roller coat mechanism for metal plate |
| CN201460171U (en) * | 2009-07-29 | 2010-05-12 | 李望龙 | Combined trimming roller |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103274609A (en) * | 2013-05-07 | 2013-09-04 | 苏州威仕科贸有限公司 | Production method of filmed glass |
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| CN102311232B (en) | 2017-05-17 |
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| Date | Code | Title | Description |
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| C06 | Publication | ||
| PB01 | Publication | ||
| ASS | Succession or assignment of patent right |
Owner name: AO ZHUOXING Effective date: 20130802 Owner name: SHENZHEN DEHOU SCIENCE + TECHNOLOGY CO., LTD. Free format text: FORMER OWNER: AO ZHUOXING Effective date: 20130802 |
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| C10 | Entry into substantive examination | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| C53 | Correction of patent of invention or patent application | ||
| CB03 | Change of inventor or designer information |
Inventor after: Ao Zhuoxing Inventor after: Lin Wei Inventor after: Lin Junjun Inventor after: Lin Gaomin Inventor after: Pan Yamei Inventor after: Huang Xushan Inventor before: Ao Zhuoxing Inventor before: Lin Wei |
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| COR | Change of bibliographic data |
Free format text: CORRECT: INVENTOR; FROM: AO ZHUOXING LIN WEI TO: AO ZHUOXING LIN WEI LIN JUNJUN LIN GAOMIN PAN YAMEI HUANG XUSHAN |
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| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20130802 Address after: 518000, Guangdong Shenzhen hi tech Industrial Park, North District, Nanshan District Lang Shan Road No. 28 Huajing glass bottles Co., Ltd. building on the third floor of 301 Applicant after: Shenzhen Dehou Science & Technology Co., Ltd. Applicant after: Ao Zhuoxing Address before: 518000 unit 12, building 1072, No. 102 Yanhe South Road, Shenzhen, Guangdong, Luohu District Applicant before: Ao Zhuoxing |
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