CN102296837A - Multi-storey building with prefabricated members and semi-prefabricated construction method thereof - Google Patents

Multi-storey building with prefabricated members and semi-prefabricated construction method thereof Download PDF

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CN102296837A
CN102296837A CN2011101950794A CN201110195079A CN102296837A CN 102296837 A CN102296837 A CN 102296837A CN 2011101950794 A CN2011101950794 A CN 2011101950794A CN 201110195079 A CN201110195079 A CN 201110195079A CN 102296837 A CN102296837 A CN 102296837A
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prefabricated
wall
semi
floor
steel bars
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CN102296837B (en
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黄天祥
黄慧敏
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Favorable Building Materials Co Ltd
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Yau Lee Wah Concrete Precast Products Co ltd
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Abstract

The invention discloses a multi-storey building with prefabricated parts and a semi-prefabricated construction method thereof, wherein the multi-storey building comprises the following components: the prefabricated wall comprises a prefabricated outer wall (1), a cast-in-place wall body (2), a semi-prefabricated floor slab (31), a cast-in-place floor slab (32), a prefabricated staircase (6), a prefabricated bathroom (7) and a prefabricated kitchen (8); mounting holes (61) for pouring mortar are formed in the upper end and the lower end of the prefabricated staircase (6), exposed steel bars are fixedly arranged on floor slabs connected with the upper end and the lower end of the prefabricated staircase (6), and the exposed steel bars are inserted into the corresponding mounting holes (61) and fixed through pouring mortar; horizontal exposed steel bars are preset at the bottoms of the prefabricated bathroom (7) and the prefabricated kitchen (8), and the horizontal exposed steel bars are mutually connected with steel bars in the cast-in-place floor slab (32). The multi-storey building and the semi-prefabricated construction method thereof have very short construction period, can construct a standard floor within four days, reduce the idle time of workers to the minimum, and have more uniform quality standard.

Description

带预制件的多层建筑及其半预制构筑方法Multi-storey building with prefabricated parts and its semi-prefabricated construction method

技术领域 technical field

本发明涉及一种多层建筑及其构筑方法,特别是涉及一种带预制构件的多层建筑及其半预制的构筑方法。 The invention relates to a multi-storey building and a construction method thereof, in particular to a multi-storey building with prefabricated components and a semi-prefabricated construction method thereof.

背景技术 Background technique

现有技术中,多层建筑的传统构筑方法一般为:1)首先搭建承重墙和立柱的钢筋网,然后在钢筋网外围安装模板,再向模板内注入混凝土,从而形成承重墙和立柱;2)安装楼板和支承梁的模板和支撑架,然后在该模板中铺设板和梁的钢筋,随后向模板内注入混凝土,从而浇注成楼板和梁;3)拆除下一层楼板的支撑架,按上述步骤完成上一层楼房的建造。这种传统构筑方法缺点在于:逐层逐板块的建筑楼房,不仅施工周期长、建设成本高,而且施工现场噪声和粉尘污染严重,并难以保证楼房有统一的质量标准。 In the prior art, the traditional construction method of multi-storey buildings is generally as follows: 1) first build the steel mesh for the load-bearing walls and columns, then install the formwork around the steel mesh, and then pour concrete into the formwork to form the load-bearing walls and columns; 2 ) Install the formwork and support frame for the floor slab and supporting beams, then lay steel bars for the slab and beams in the formwork, and then pour concrete into the formwork to form the floor slab and beams; 3) Remove the support frame for the next floor, press The above steps complete the construction of the upper floor of the building. The disadvantages of this traditional construction method are: building buildings layer by layer, not only has a long construction period and high construction costs, but also has serious noise and dust pollution on the construction site, and it is difficult to ensure that the buildings have uniform quality standards.

为此,现在出现了一些带预制构件的多层建筑,如专利号为ZL97125767.1的中国发明专利,该发明所涉及的建筑采用了预制的外墙和半预制的楼板单元,可以减少现场的施工量和缩短施工周期,并实现了建设的标准化。但是即便是这样,建筑物内各套间的卫生间、厨房、楼梯等的施工量仍然很大,因此其施工周期仍然不能令人满意。 For this reason, some multi-storey buildings with prefabricated components have appeared now, such as the Chinese invention patent with the patent number ZL97125767. The construction volume and shorten the construction period, and realize the standardization of construction. But even like this, the construction amount of toilets, kitchens, stairs, etc. of each suite in the building is still very large, so its construction period is still unsatisfactory.

发明内容 Contents of the invention

本发明针对现有技术的缺陷,提供一种施工周期非常短、质量标准更加统一的多层建筑及其构筑方法。 Aiming at the defects of the prior art, the invention provides a multi-storey building with a very short construction period and more uniform quality standards and a construction method thereof.

本发明的技术方案如下:设计一种带预制件的多层建筑,包括:预制外墙、现浇墙体、半预制楼板和现浇楼板;此外还包括预制楼梯、预制浴室和预制厨房;所述预制楼梯的上下两端设置有用于灌注砂浆的安装孔,连接所述预制楼梯上下两端的楼板上固设有外露钢筋,所述外露钢筋插入对应的安装孔内并通过灌注砂浆固定;所述预制浴室和预制厨房的底部预设有水平外露钢筋,且该水平外露钢筋与所述现浇楼板内的钢筋相互连结。 The technical scheme of the present invention is as follows: design a multi-storey building with prefabricated parts, including: prefabricated exterior walls, cast-in-place walls, semi-prefabricated floors and cast-in-place floors; in addition, prefabricated stairs, prefabricated bathrooms and prefabricated kitchens; The upper and lower ends of the prefabricated stairs are provided with installation holes for pouring mortar, and the floors connecting the upper and lower ends of the prefabricated stairs are fixed with exposed steel bars, and the exposed steel bars are inserted into the corresponding installation holes and fixed by pouring mortar; The bottom of the prefabricated bathroom and the prefabricated kitchen are preset with horizontal exposed steel bars, and the horizontal exposed steel bars are connected with the steel bars in the cast-in-place floor slab.

所述预制楼梯的上下两端分别向外延伸有衔接部,所述用于灌注砂浆的安装孔设置在所述衔接部;连接所述预制楼梯上下两端的楼板端部设有承托所述衔接部的凹台,所述外露钢筋固设于凹台顶部。 The upper and lower ends of the prefabricated staircase respectively extend outwards with connecting parts, and the installation holes for pouring mortar are arranged at the connecting parts; The concave platform at the top of the concave platform, and the exposed steel bars are fixed on the top of the concave platform.

所述预制浴室或预制厨房的至少一个墙面单元为具有凹凸相间的粗糙外表面的半预制墙,且该墙面单元与同层的现浇墙体连结为一体。 At least one wall unit of the prefabricated bathroom or prefabricated kitchen is a semi-prefabricated wall with alternately concave and convex rough outer surfaces, and the wall unit is integrated with the cast-in-place wall on the same floor.

或者,所述预制浴室中至少一个墙面单元为全预制墙并设置有位于下部墙体内的第一灌浆通道及与该第一灌浆通道相通设置于墙面的灌浆孔,所述第一灌浆通道与相邻的下层墙体上设置的第二灌浆通道对接,所述第一灌浆通道和第二灌浆通道内插有内部钢筋并通过灌注砂浆固定。 Alternatively, at least one wall unit in the prefabricated bathroom is a full prefabricated wall and is provided with a first grouting channel located in the lower wall and a grouting hole communicated with the first grouting channel and arranged on the wall, the first grouting The channel is docked with the second grouting channel provided on the adjacent lower wall, and the first grouting channel and the second grouting channel are inserted with internal steel bars and fixed by pouring mortar.

或者,所述预制厨房中至少一个墙面单元为全预制墙并设置有位于下部墙体内的第三灌浆通道及与该第三灌浆通道相通设置于墙面的灌浆孔,所述第三灌浆通道与相邻的下层墙体上设置的第四灌浆通道对接,所述第三灌浆通道和第四灌浆通道内插有内部钢筋并通过灌注砂浆固定。 Alternatively, at least one wall unit in the prefabricated kitchen is a full prefabricated wall and is provided with a third grouting channel located in the lower wall and a grouting hole communicated with the third grouting channel and arranged on the wall, the third grouting The channel is docked with the fourth grouting channel provided on the adjacent lower wall, and the third grouting channel and the fourth grouting channel are inserted with internal steel bars and fixed by pouring mortar.

上述多层建筑的半预制构筑方法包括如下步骤: The semi-prefabricated construction method of above-mentioned multi-story building comprises the following steps:

A.铺好半预制楼板,在半预制楼板上铺设钢筋; A. Lay the semi-prefabricated slab and lay steel bars on the semi-prefabricated slab;

B.安置和固定预制外墙、预制浴室和预制厨房,扎好承重墙和立柱的钢筋并固定好模板; B. Placement and fixation of prefabricated exterior walls, prefabricated bathrooms and prefabricated kitchens, fastening the reinforcement of load-bearing walls and columns and fixing the formwork;

C.在所述模板内浇注混凝土完成承重墙和立柱的制作,在已铺设钢筋的半预制楼板上浇注混凝土完成楼板的制作; C. Pouring concrete in the template to complete the production of load-bearing walls and columns, and pouring concrete on the semi-prefabricated floor slab that has been laid with steel bars to complete the production of the floor slab;

D.安置和固定预制楼梯,完成预制楼梯的安装,拆除承重墙和立柱的模板。 D. Placement and fixing of prefabricated stairs, completion of installation of prefabricated stairs, removal of formwork for load-bearing walls and columns.

所述各步骤中,混凝土是通过高压泵从混凝土混合装置泵送至作业楼层的,所述混凝土混合装置设置在作业楼层的底面。 In each of the above steps, the concrete is pumped from the concrete mixing device to the working floor through the high-pressure pump, and the concrete mixing device is arranged on the bottom surface of the working floor.

所述步骤A、B、C或D是在一天内跨越建筑物的不同侧翼进行的。 Said steps A, B, C or D are carried out across different wings of the building in one day.

所述步骤B中,还将所述预制浴室和预制厨房底部预设的水平外露钢筋与半预制楼板上铺设的钢筋连结在一起;所述步骤C中,还将所述预制浴室的至少一个墙面单元与相邻墙体固定连接,将预制厨房的至少一个墙面单元与相邻墙体固定连接。 In the step B, the preset horizontal exposed steel bars at the bottom of the prefabricated bathroom and the prefabricated kitchen are connected with the steel bars laid on the semi-prefabricated floor; in the step C, at least one wall of the prefabricated bathroom is also connected The surface unit is fixedly connected to the adjacent wall, and at least one wall unit of the prefabricated kitchen is fixedly connected to the adjacent wall.

所述预制浴室或预制厨房的至少一个墙面单元为半预制墙,所述步骤C中,将所述预制浴室或预制厨房的半预制墙与同层的现浇墙体连结为一体。 At least one wall unit of the prefabricated bathroom or prefabricated kitchen is a semi-prefabricated wall. In the step C, the semi-prefabricated wall of the prefabricated bathroom or prefabricated kitchen is integrated with the cast-in-place wall on the same floor.

或者,所述预制浴室或预制厨房的至少一个墙面单元为全预制墙并设置有位于下部墙体内的连接孔及与该连接孔相通设置于墙面的灌浆孔,所述连接孔与相邻的下层墙体上设置的连接孔对接,在所述步骤C中,在预制浴室或预制厨房的连接孔和下层墙体内相对接的连接孔内插入内部钢筋并灌注砂浆将上、下层墙体固定在一起。 Alternatively, at least one wall unit of the prefabricated bathroom or prefabricated kitchen is a full prefabricated wall and is provided with a connection hole located in the lower wall and a grouting hole communicated with the connection hole and arranged on the wall surface. The connecting holes provided on the adjacent lower walls are docked. In the step C, insert internal steel bars into the connecting holes of the prefabricated bathroom or prefabricated kitchen and the connecting holes in the lower walls, and pour mortar to connect the upper and lower walls. body fixed together.

所述步骤D中,将与所述预制楼梯上下两端连接的楼板上预设的外露钢筋插入所述预制楼梯上下两端设置的安装孔内,在该安装孔内灌注砂浆使所述预制楼梯与楼板连结固定在一起。  In the step D, the preset exposed steel bars on the floor connected to the upper and lower ends of the prefabricated stairs are inserted into the installation holes provided at the upper and lower ends of the prefabricated stairs, and mortar is poured into the installation holes to make the prefabricated stairs Fastened together with the floor. the

与现有技术相比较,本发明带预制件的多层建筑及其半预制构筑方法除了采用半预制楼板、预制外墙外,还采用了预制浴室、预制厨房和预制楼梯,减少了现浇结构的工作量,因而可以大大缩短施工周期,而且建筑质量标准更加统一;此外,建筑材料利用塔吊运输到作业楼层,而所需混凝土用混凝土泵泵送至作业楼层,并且各施工步骤可以在一天内跨越建筑物的不同侧翼进行,将工人的空闲时间减至最少,因此可大大提高了施工的效率,一个标准的楼层可以在四个工作日内完成。 Compared with the prior art, the multi-storey building with prefabricated parts and its semi-prefabricated construction method of the present invention not only adopts semi-prefabricated floor slabs and prefabricated exterior walls, but also adopts prefabricated bathrooms, prefabricated kitchens and prefabricated stairs, reducing the number of cast-in-place structures. Therefore, the construction period can be greatly shortened, and the construction quality standard is more uniform; in addition, the construction materials are transported to the operation floor by tower crane, and the required concrete is pumped to the operation floor by concrete pump, and each construction step can be completed within one day. Working across different wings of the building minimizes idle time for workers, thus greatly improving construction efficiency, with a standard floor being completed within four working days.

附图说明 Description of drawings

图1为本发明带预制件的多层建筑的结构示意图; Fig. 1 is the structural representation of the multi-storey building with prefabricated part of the present invention;

图2为所述预制楼梯6的结构示意图; Fig. 2 is the structural representation of described prefabricated staircase 6;

图3为所述预制楼梯6的安装示意图; Fig. 3 is the installation schematic diagram of described prefabricated staircase 6;

图4为所述预制楼梯6与楼板连接处的放大图; Fig. 4 is the enlarged view of described prefabricated staircase 6 and floor slab junction;

图5为所述预制浴室7的立体结构示意图; Fig. 5 is a schematic diagram of the three-dimensional structure of the prefabricated bathroom 7;

图6为所述预制浴室7底部预设的水平钢筋与楼板钢筋连接的结构示意图; Fig. 6 is a structural schematic diagram of the connection between the preset horizontal steel bar at the bottom of the prefabricated bathroom 7 and the floor steel bar;

图7为所述预制浴室7的半预制墙面单元表面的结构示意图; Fig. 7 is a schematic structural view of the surface of the semi-prefabricated wall unit of the prefabricated bathroom 7;

图8为所述预制浴室7的半预制墙面单元外部钢筋网的连接示意图; Fig. 8 is a connection schematic diagram of the external reinforcement mesh of the semi-prefabricated wall unit of the prefabricated bathroom 7;

图9为所述预制浴室7的半预制墙面单元与现浇墙体2连结的示意图; Fig. 9 is a schematic diagram of the connection between the semi-prefabricated wall unit of the prefabricated bathroom 7 and the cast-in-place wall 2;

图10为所述预制浴室7的全预制墙面单元与下层相邻墙体的连接结构图; Fig. 10 is a connection structure diagram between the fully prefabricated wall unit of the prefabricated bathroom 7 and the adjacent wall of the lower floor;

图11为所述预制厨房8的立体结构示意图; FIG. 11 is a schematic diagram of the three-dimensional structure of the prefabricated kitchen 8;

图12为所述预制厨房8底部预设的水平钢筋与楼板钢筋连接的结构示意图; Fig. 12 is a structural schematic diagram of the connection between the preset horizontal steel bars at the bottom of the prefabricated kitchen 8 and the floor steel bars;

图13为所述预制厨房8的半预制墙面单元表面的结构示意图; Fig. 13 is a schematic structural view of the surface of the semi-prefabricated wall unit of the prefabricated kitchen 8;

图14为所述预制厨房8的半预制墙面单元外部钢筋网的连接示意图; Fig. 14 is a schematic diagram of the connection of the external reinforcement mesh of the semi-prefabricated wall unit of the prefabricated kitchen 8;

图15为所述预制厨房8的半预制墙面单元与现浇墙体2连结的示意图; Fig. 15 is a schematic diagram of the connection between the semi-prefabricated wall unit of the prefabricated kitchen 8 and the cast-in-place wall 2;

图16为所述预制厨房8的全预制墙面单元与下层相邻墙体的连接结构图; Fig. 16 is a connection structure diagram between the fully prefabricated wall unit of the prefabricated kitchen 8 and the adjacent wall on the lower floor;

图17为所述四日建筑周期前多层建筑的结构示意图; Figure 17 is a schematic structural view of a multi-storey building before the four-day construction cycle;

图18为第一日的施工部位的示意图; Figure 18 is a schematic diagram of the construction site on the first day;

图19为第二日的施工部位的示意图; Figure 19 is a schematic diagram of the construction site on the second day;

图20为第三日的施工部位的示意图; Figure 20 is a schematic diagram of the construction site on the third day;

图21为第四日的施工部位的示意图。 Fig. 21 is a schematic diagram of the construction site on the fourth day.

具体实施方式 Detailed ways

下面结合附图和实施例对本发明作进一步的详细说明。 The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.

本发明带预制件的多层建筑主要由墙体、楼板、楼梯、承重柱和梁等组成,其中,如图1所示,所述墙体由预制外墙1和现浇墙体2组成,所述预制外墙1的左右两端具有预设的外露钢筋并与现浇墙体2连结成一体。所述楼板3由半预制楼板31以及在该半预制楼板31上铺设钢筋并浇注混凝土而形成的现浇楼板32组成。本发明的特别之处在于,所述楼梯采用预制楼梯6,此外还采用了预制浴室7和预制厨房8,由此可大大减小现场施工的工作量,有助于建筑标准更加统一。 The multi-storey building with prefabricated parts of the present invention is mainly composed of walls, floor slabs, stairs, load-bearing columns and beams, etc., wherein, as shown in Figure 1, the walls are composed of prefabricated exterior walls 1 and cast-in-place walls 2, The left and right ends of the prefabricated outer wall 1 have preset exposed steel bars and are integrated with the cast-in-place wall 2 . The floor 3 is composed of a semi-prefabricated floor 31 and a cast-in-place floor 32 formed by laying steel bars on the semi-prefabricated floor 31 and pouring concrete. The special feature of the present invention is that the staircase adopts the prefabricated staircase 6, and also adopts the prefabricated bathroom 7 and the prefabricated kitchen 8, which can greatly reduce the workload of on-site construction and contribute to a more unified building standard.

如图2、图3和图4所示,所述预制楼梯6为架设于楼板3与半层平台之间的一段梯板,即一个标准层的楼梯由两个预制楼梯6组成,预制楼梯6上可同时预设有扶手63和位于梯级上的防滑条。所述预制楼梯6的上下两端分别向外延伸有衔接部62,每端衔接部62上均设置有用于灌注砂浆的两个安装孔61。连接所述预制楼梯6上下两端的现浇楼板32端部则设有承托所述衔接部62的凹台33,每侧凹台33顶部与所述安装孔61位置对应处凸设有外露钢筋34,且所述外露钢筋34插入对应的安装孔61内并通过灌注砂浆将所述预制楼梯6和现浇楼板32固定连接。 As shown in Fig. 2, Fig. 3 and Fig. 4, the described prefabricated staircase 6 is a section of stair plate erected between the floor 3 and the half-floor platform, that is, the staircase of a standard floor is composed of two prefabricated staircases 6, and the prefabricated staircase 6 Can be preset with handrail 63 and the anti-slip strip that is positioned on the step at the same time. The upper and lower ends of the prefabricated staircase 6 are respectively extended outwards with connecting parts 62 , and each connecting part 62 is provided with two installation holes 61 for pouring mortar. The end of the cast-in-place floor 32 connecting the upper and lower ends of the prefabricated staircase 6 is provided with a concave platform 33 supporting the connecting portion 62, and the top of the concave platform 33 on each side corresponds to the position of the installation hole 61. 34, and the exposed steel bar 34 is inserted into the corresponding installation hole 61 and the prefabricated staircase 6 and the cast-in-place floor 32 are fixedly connected by pouring mortar.

所述预制浴室7的墙体、天花板、底板等是在工厂预制好的,其墙体上可设置有窗口,在墙体内预埋有给排水管道、配线管道和照明控制盒等,还可以同时安装有卫生洁具。如图5和图6所示,在该预制浴室7的底部预设有水平外露钢筋74用于与邻近现浇楼板32的钢筋321连结。在预制浴室7的其中一墙面外表面还可设置有临时固定螺母75,用于安装预制浴室时与相邻楼层的墙面通过连接件76暂时连接,待预制浴室7与下层或同层建筑物结构墙紧密连接后再拆除该临时固定螺母75和连接件76。 The wall, ceiling, floor, etc. of the prefabricated bathroom 7 are prefabricated in the factory, and windows can be arranged on the wall, and water supply and drainage pipes, wiring pipes, and lighting control boxes are embedded in the wall. Sanitary ware can be installed at the same time. As shown in FIGS. 5 and 6 , horizontal exposed steel bars 74 are preset at the bottom of the prefabricated bathroom 7 for connecting with the steel bars 321 adjacent to the cast-in-place floor 32 . One of the wall outer surfaces of the prefabricated bathroom 7 can also be provided with a temporary fixing nut 75, which is temporarily connected with the wall of the adjacent floor through a connector 76 when the prefabricated bathroom is installed, and the prefabricated bathroom 7 is connected to the lower floor or the same floor Remove the temporary fixing nut 75 and the connector 76 after the object structure wall is tightly connected.

为了能将预制浴室7更加可靠地固定,还需要将其墙体与相邻的结构墙连结在一起,为此可有两种连结方式。  In order to fix the prefabricated bathroom 7 more reliably, it is necessary to connect its wall with the adjacent structural wall, for which there are two connection methods. the

方式一、如图7、图8和图9所示,所述预制浴室7的至少一个墙面单元为具有凹凸相间的粗糙外表面的半预制墙70,在该半预制墙70外部扎有钢筋21和22并浇注混凝土形成现浇墙体2,由此可将该半预制墙70与同层的现浇墙体2固定连结为一体。 Mode 1, as shown in Figure 7, Figure 8 and Figure 9, at least one wall unit of the prefabricated bathroom 7 is a semi-prefabricated wall 70 with a rough outer surface with alternating concave and convex, and steel bars are bound outside the semi-prefabricated wall 70 21 and 22 and pour concrete to form the cast-in-place wall 2, thus the semi-prefabricated wall 70 can be fixedly connected with the cast-in-place wall 2 on the same floor.

方式二、如图10所示,所述预制浴室7的至少一个墙面单元为全预制墙70并设置有位于下部结构墙体内的第一灌浆通道71及与该第一灌浆通道71相通设置于墙面的灌浆孔73,所述第一灌浆通道71与相邻的下层结构墙体上设置的第二灌浆通道72对接,所述第一灌浆通道71和第二灌浆通道72内插有内部钢筋77并通过灌注砂浆从而将所述全预制墙70和下层结构墙体固定连结为一体。 Mode 2, as shown in Figure 10, at least one wall unit of the prefabricated bathroom 7 is a full prefabricated wall 70 and is provided with a first grouting channel 71 located in the lower structural wall and communicated with the first grouting channel 71 The grouting hole 73 on the wall surface, the first grouting channel 71 is connected with the second grouting channel 72 provided on the adjacent substructure wall, and the first grouting channel 71 and the second grouting channel 72 are inserted with internal The steel bars 77 are poured with mortar so as to fix and connect the full prefabricated wall 70 and the lower structural wall as a whole.

同样,所述预制厨房8的墙体、天花板、底板等是在工厂预制好的,其墙体上可设置有窗口,在墙体内预埋有给排水管道、配线管道和照明控制盒等,还可以同时安装有灶台和洗碗盆等。如图11和图12所示,所述预制厨房8底部预设有水平外露钢筋84用于与邻近现浇楼板32的钢筋321连结。在预制厨房8的其中一墙面外表面还可设置有临时固定螺母85,用于安装预制厨房8时与相邻楼层的墙面通过连接件86暂时连接,待预制厨房8与下层或同层建筑物结构墙紧密连接后再拆除该临时固定螺母85和连接件86。 Similarly, the walls, ceilings, floor, etc. of the prefabricated kitchen 8 are prefabricated in the factory, and windows can be arranged on the walls, and water supply and drainage pipes, wiring pipes, lighting control boxes, etc. are pre-buried in the walls. , It can also be installed with a stove and a washbasin at the same time. As shown in FIGS. 11 and 12 , horizontal exposed steel bars 84 are preset at the bottom of the prefabricated kitchen 8 for connecting with the steel bars 321 adjacent to the cast-in-place floor 32 . One of the wall outer surfaces of the prefabricated kitchen 8 may also be provided with a temporary fixing nut 85 for temporarily connecting the prefabricated kitchen 8 with the wall of the adjacent floor through a connector 86, and the prefabricated kitchen 8 is connected to the lower floor or the same floor. The temporary fixing nut 85 and the connecting piece 86 are removed after the structural wall of the building is tightly connected.

为了能将预制厨房8更加可靠地固定,还需要将其墙体与相邻的结构墙连结在一起,为此可有两种连结方式。  In order to fix the prefabricated kitchen 8 more reliably, it is necessary to connect its wall with the adjacent structural wall, for which there are two ways of connection. the

方式一、如图11至图15所示,所述预制厨房8的至少一个墙面单元为具有凹凸相间的粗糙外表面的半预制墙80,在该半预制墙80外部扎有钢筋21和22并浇注混凝土形成现浇墙体2,由此可将该半预制墙80与同层的现浇墙体2固定连结为一体。 Mode 1, as shown in Figures 11 to 15, at least one wall unit of the prefabricated kitchen 8 is a semi-prefabricated wall 80 with a rough outer surface with alternating concave and convex, and steel bars 21 and 22 are tied outside the semi-prefabricated wall 80 Concrete is also poured to form the cast-in-place wall 2, so that the semi-prefabricated wall 80 and the cast-in-place wall 2 of the same layer can be fixedly connected as a whole.

方式二、如图10所示,所述预制厨房8中至少一个墙面单元为全预制墙并设置有位于下部墙体内的第三灌浆通道81及与该第三灌浆通道81相通设置于墙面的灌浆孔83,所述第三灌浆通道81与相邻的下层结构墙体上设置的第四灌浆通道82对接,所述第三灌浆通道81和第四灌浆通道82内插有内部钢筋并通过灌注砂浆从而将所述全预制墙80和下层结构墙体固定连结为一体。 Mode 2, as shown in Figure 10, at least one wall unit in the prefabricated kitchen 8 is a full prefabricated wall and is provided with a third grouting channel 81 located in the lower wall and communicated with the third grouting channel 81 and arranged on the wall The grouting hole 83 on the surface, the third grouting channel 81 is docked with the fourth grouting channel 82 provided on the adjacent lower structure wall, the third grouting channel 81 and the fourth grouting channel 82 are inserted with internal steel bars and The full prefabricated wall 80 and the substructure wall are fixedly connected as one by pouring mortar.

图17是已建好的某楼层的结构示意图,本发明的多层建筑的半预制构筑方法在此基础上建造一个标准的楼层包括如下步骤: Fig. 17 is a structural schematic diagram of a certain floor that has been built. The semi-prefabricated construction method of the multi-storey building of the present invention builds a standard floor on this basis and includes the following steps:

A.如图18,用吊车将半预制楼板31提升到位并铺设固定好,在半预制楼板31上铺设钢筋321; A. As shown in Figure 18, the semi-prefabricated floor 31 is lifted into place with a crane and laid and fixed, and the reinforcing bar 321 is laid on the semi-prefabricated floor 31;

B.如图19,安置和固定好预制外墙1、预制浴室7和预制厨房8,并将该预制浴室7和预制厨房8底部预设的水平外露钢筋74和84与半预制楼板31上铺设的钢筋321连结在一起,扎好承重墙2和立柱5的钢筋并固定好模板; B. As shown in Figure 19, the prefabricated exterior wall 1, prefabricated bathroom 7 and prefabricated kitchen 8 are placed and fixed, and the horizontal exposed steel bars 74 and 84 preset at the bottom of the prefabricated bathroom 7 and the prefabricated kitchen 8 are connected with the steel bars laid on the semi-prefabricated floor 31 321 are connected together, tie the steel bars of load-bearing wall 2 and column 5 and fix the formwork;

C.如图20,在所述模板内浇注混凝土完成承重墙2和立柱5的制作,以半预制楼板31为模板,在已铺设钢筋的半预制楼板31上浇注混凝土形成现浇楼板32,完成楼板3的制作;  C. As shown in Figure 20, concrete is poured in the formwork to complete the making of the load-bearing wall 2 and the column 5, and the semi-prefabricated floor 31 is used as a formwork, and concrete is poured on the semi-prefabricated floor 31 that has laid steel bars to form a cast-in-situ floor 32, and the floor 3 is completed. production;

D.如图21,用吊车将预制楼梯6吊装至上下两楼板32的凹台33之间,使上下凹台33上凸设的外露钢筋34与预制楼梯6两端衔接部62上的安装孔61位置相对插入,并在安装孔61内灌注砂浆将预制楼梯6与上下两楼板32固定连接在一起,从而完成预制楼梯6的安装,此时,现浇承重墙2和现浇楼板32的强度满足条件,可拆除承重墙2和立柱5的模板。 D. As shown in Figure 21, the prefabricated staircase 6 is hoisted between the concave platforms 33 of the upper and lower floors 32 with a crane, so that the exposed steel bars 34 protruding from the upper and lower concave platforms 33 and the mounting holes 61 on the connecting parts 62 at the two ends of the prefabricated staircase 6 are located. Relatively insert, and pour mortar in the installation hole 61 to fix the prefabricated staircase 6 and the upper and lower floors 32 together, so as to complete the installation of the prefabricated staircase 6. At this time, the strength of the cast-in-place load-bearing wall 2 and the cast-in-place floor 32 meets the conditions , the formwork of the load-bearing wall 2 and the column 5 can be removed.

上述步骤C中,还需要将所述预制浴室7和预制厨房8的至少一个墙面单元与相邻结构墙体固定连接,该用于连结的墙面单元可以是半预制墙或全预制墙。 In the above step C, at least one wall unit of the prefabricated bathroom 7 and the prefabricated kitchen 8 needs to be fixedly connected to the adjacent structural wall, and the wall unit used for connection can be a semi-prefabricated wall or a fully prefabricated wall.

当所述预制浴室7或预制厨房8的用于与相邻结构墙体连结的墙面单元为半预制墙时,在该半预制墙外扎钢筋网,将下层钢筋21与作业层钢筋22连结在一起后浇注混凝土,即可将所述预制浴室7或预制厨房8的半预制墙与同层的现浇墙体2固定连结为一体。 When the prefabricated bathroom 7 or prefabricated kitchen 8 is used to connect the wall unit with the adjacent structural wall when it is a semi-prefabricated wall, tie the reinforcement mesh outside the semi-prefabricated wall to connect the lower reinforcement 21 with the working layer reinforcement 22 After pouring concrete together, the semi-prefabricated wall of the prefabricated bathroom 7 or the prefabricated kitchen 8 can be fixedly connected with the cast-in-situ wall 2 on the same floor.

当所述预制浴室7或预制厨房8的用于与相邻结构墙体连结的墙面单元为全预制墙时,该墙面单元设置有位于下部墙体内的连接孔及与该连接孔相通设置于墙面的灌浆孔,所述连接孔与相邻的下层墙体上设置的连接孔对接,在预制浴室7或预制厨房8的连接孔和下层墙体内相对接的连接孔内插入内部钢筋并灌注砂浆即可将上、下层墙体固定在一起。 When the wall unit used to connect with the adjacent structural wall of the prefabricated bathroom 7 or prefabricated kitchen 8 is a full prefabricated wall, the wall unit is provided with a connecting hole located in the lower wall and communicates with the connecting hole The grouting hole provided on the wall, the connecting hole is connected with the connecting hole provided on the adjacent lower wall, and inserted into the connecting hole of the prefabricated bathroom 7 or prefabricated kitchen 8 and the connecting hole in the lower wall The upper and lower walls can be fixed together by reinforcing steel bars and pouring mortar.

上述各步骤中,混凝土是通过高压泵从混凝土混合装置泵送至作业楼层的,所述混凝土混合装置设置在作业楼层的底面,这样塔吊可以空出来运输其它材料到作业楼层,提高工作效率。在作业楼层需要树立一个液压悬臂,一边设置混凝土用作楼面板和结构横墙。液压悬臂本身安置在一个便携式钢柱装置上,该钢柱装置支撑在几个楼层上,并能按照建造进度向上重新设置。为了使用混凝土泵,需要将混凝土塌落度从标准的75mm改变到100mm,办法是将更高的水泥含量引入混凝土混合物中,混凝土因此保持其强度,但更易于泵送到作业楼层。 In the above steps, concrete is pumped from the concrete mixing device to the working floor by a high-pressure pump, and the concrete mixing device is arranged on the bottom surface of the working floor, so that the tower crane can be free to transport other materials to the working floor to improve work efficiency. A hydraulic cantilever needs to be erected on the working floor, and concrete is set on one side for the floor slab and structural transverse walls. The hydraulic cantilever itself rests on a portable steel column unit that is supported over several floors and can be reset upwards as the build progresses. In order to use concrete pumps, the concrete slump needs to be changed from the standard 75mm to 100mm by introducing a higher cement content into the concrete mix, the concrete thus retains its strength but is easier to pump to the working floor.

所述步骤A、B、C或D均可以在一天内跨越建筑物的不同侧翼进行的,由此,建造一个标准的楼层只需四个工作日,与传统的建筑方法相对,大大缩短了施工周期,使工人空闲的时间减至最小。 Said steps A, B, C or D can all be carried out across different wings of the building in one day, thus, it only takes four working days to build a standard floor, which greatly shortens the construction time compared with traditional construction methods. cycle to minimize worker idle time.

以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。 The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims (12)

1.一种带预制件的多层建筑,包括:预制外墙(1)、现浇墙体(2)、半预制楼板(31)和现浇楼板(32);其特征在于: 1. A multi-storey building with prefabricated parts, comprising: prefabricated exterior walls (1), cast-in-place walls (2), semi-prefabricated floor slabs (31) and cast-in-place floor slabs (32); it is characterized in that: 还包括预制楼梯(6)、预制浴室(7)和预制厨房(8); Also includes prefab stairs (6), prefab bathrooms (7) and prefab kitchens (8); 所述预制楼梯(6)的上下两端设置有用于灌注砂浆的安装孔(61),连接所述预制楼梯(6)上下两端的楼板上固设有外露钢筋,所述外露钢筋插入对应的安装孔(61)内并通过灌注砂浆固定; The upper and lower ends of the prefabricated staircase (6) are provided with installation holes (61) for pouring mortar, and the floors connecting the upper and lower ends of the prefabricated staircase (6) are fixed with exposed steel bars, and the exposed steel bars are inserted into the corresponding installation hole (61) and fixed by pouring mortar; 所述预制浴室(7)和预制厨房(8)的底部预设有水平外露钢筋,且该水平外露钢筋与所述现浇楼板(32)内的钢筋相互连结。 The bottoms of the prefabricated bathroom (7) and the prefabricated kitchen (8) are preset with horizontal exposed steel bars, and the horizontal exposed steel bars are interconnected with the steel bars in the cast-in-place floor slab (32). 2.根据权利要求1所述的带预制件的多层建筑,其特征在于:所述预制楼梯(6)的上下两端分别向外延伸有衔接部(62),所述用于灌注砂浆的安装孔(61)设置在所述衔接部(62);连接所述预制楼梯(6)上下两端的楼板端部设有承托所述衔接部(62)的凹台(33),所述外露钢筋固设于凹台(33)顶部。 2. The multi-storey building with prefabricated parts according to claim 1, characterized in that: the upper and lower ends of the prefabricated stairs (6) respectively extend outwards with connecting parts (62), and the said parts for pouring mortar The installation hole (61) is set on the connecting part (62); the end of the floor slab connecting the upper and lower ends of the prefabricated staircase (6) is provided with a concave platform (33) supporting the connecting part (62), and the exposed Reinforcing bar is fixed on concave platform (33) top. 3.根据权利要求1或2所述的带预制件的多层建筑,其特征在于:所述预制浴室(7)或预制厨房(8)的至少一个墙面单元为具有凹凸相间的粗糙外表面的半预制墙,且该墙面单元与同层的现浇墙体(2)连结为一体。 3. The multi-storey building with prefabricated parts according to claim 1 or 2, characterized in that: at least one wall unit of the prefabricated bathroom (7) or prefabricated kitchen (8) has a rough outer surface with alternating concave and convex The semi-prefabricated wall, and the wall unit is integrated with the cast-in-place wall (2) on the same floor. 4.根据权利要求1或2所述的带预制件的多层建筑,其特征在于:所述预制浴室(7)中至少一个墙面单元为全预制墙并设置有位于下部墙体内的第一灌浆通道(71)及与该第一灌浆通道(71)相通设置于墙面的灌浆孔(73),所述第一灌浆通道(71)与相邻的下层墙体上设置的第二灌浆通道(72)对接,所述第一灌浆通道(71)和第二灌浆通道(72)内插有内部钢筋并通过灌注砂浆固定。 4. The multi-storey building with prefabricated parts according to claim 1 or 2, characterized in that: at least one wall unit in the prefabricated bathroom (7) is a full prefabricated wall and is provided with a second wall unit located in the lower wall. A grouting channel (71) and a grouting hole (73) communicated with the first grouting channel (71) and provided on the wall surface, the first grouting channel (71) and the second grouting channel provided on the adjacent lower wall The channels (72) are butted, and the first grouting channel (71) and the second grouting channel (72) are inserted with internal steel bars and fixed by pouring mortar. 5.根据权利要求1或2所述的带预制件的多层建筑,其特征在于:所述预制厨房(8)中至少一个墙面单元为全预制墙并设置有位于下部墙体内的第三灌浆通道(81)及与该第三灌浆通道(81)相通设置于墙面的灌浆孔(83),所述第三灌浆通道(81)与相邻的下层墙体上设置的第四灌浆通道(82)对接,所述第三灌浆通道(81)和第四灌浆通道(82)内插有内部钢筋并通过灌注砂浆固定。 5. The multi-storey building with prefabricated parts according to claim 1 or 2, characterized in that: at least one wall unit in the prefabricated kitchen (8) is a full prefabricated wall and is provided with a second wall unit located in the lower wall. Three grouting passages (81) and the grouting holes (83) communicated with the third grouting passage (81) and arranged on the wall surface, the third grouting passage (81) and the fourth grouting passage provided on the adjacent lower wall The channels (82) are butted, and the third grouting channel (81) and the fourth grouting channel (82) are inserted with internal steel bars and fixed by pouring mortar. 6.一种如权利要求1所述的多层建筑的半预制构筑方法,其特征在于,该半预制构筑方法包括如下步骤: 6. A semi-prefabricated construction method of multi-storey building as claimed in claim 1, characterized in that, the semi-prefabricated construction method comprises the steps of: A.铺好半预制楼板(31),在半预制楼板(31)上铺设钢筋; A. Lay the semi-prefabricated slab (31), and lay reinforcing bars on the semi-prefabricated slab (31); B.安置和固定预制外墙(1)、预制浴室(7)和预制厨房(8),扎好承重墙(2)和立柱(5)的钢筋并固定好模板; B. Place and fix the prefabricated exterior wall (1), prefabricated bathroom (7) and prefabricated kitchen (8), fasten the steel bars of the load-bearing wall (2) and column (5) and fix the formwork; C.在所述模板内浇注混凝土完成承重墙(2)和立柱(5)的制作,在已铺设钢筋的半预制楼板(31)上浇注混凝土完成楼板(3)的制作; C. pouring concrete into the template to complete the production of the load-bearing wall (2) and the column (5), and pouring concrete on the semi-prefabricated floor (31) on which steel bars have been laid to complete the production of the floor (3); D.安置和固定预制楼梯(6),完成预制楼梯(6)的安装,拆除承重墙(2)和立柱(5)的模板。 D. Place and fix the prefabricated staircase (6), complete the installation of the prefabricated staircase (6), and remove the formwork of the load-bearing wall (2) and column (5). 7.根据权利要求6所述的多层建筑的半预制构筑方法,其特征在于:所述各步骤中,混凝土是通过高压泵从混凝土混合装置泵送至作业楼层的,所述混凝土混合装置设置在作业楼层的底面。 7. The semi-prefabricated construction method of a multi-storey building according to claim 6, characterized in that: in each step, the concrete is pumped from the concrete mixing device to the working floor by a high-pressure pump, and the concrete mixing device is set On the bottom of the working floor. 8.根据权利要求7所述的多层建筑的半预制构筑方法,其特征在于:所述步骤A、B、C或D是在一天内跨越建筑物的不同侧翼进行的。 8. The semi-prefabricated construction method of a multi-storey building according to claim 7, characterized in that: said steps A, B, C or D are carried out across different flanks of the building within one day. 9.根据权利要求6至8任一项所述的多层建筑的半预制构筑方法,其特征在于:所述步骤B中,还将所述预制浴室(7)和预制厨房(8)底部预设的水平外露钢筋与半预制楼板(31)上铺设的钢筋连结在一起;所述步骤C中,还将所述预制浴室(7)的至少一个墙面单元与相邻墙体固定连接,将预制厨房(8)的至少一个墙面单元与相邻墙体固定连接。 9. The semi-prefabricated construction method of multi-storey buildings according to any one of claims 6 to 8, characterized in that: in the step B, the prefabricated bathroom (7) and the bottom of the prefabricated kitchen (8) are also prefabricated The horizontal exposed steel bars are connected together with the steel bars laid on the semi-prefabricated floor (31); in the step C, at least one wall unit of the prefabricated bathroom (7) is also fixedly connected to the adjacent wall, and the At least one wall unit of the prefabricated kitchen (8) is fixedly connected to an adjacent wall. 10.根据权利要求9所述的多层建筑的半预制构筑方法,其特征在于:所述预制浴室(7)或预制厨房(8)的至少一个墙面单元为半预制墙,所述步骤C中,将所述预制浴室(7)或预制厨房(8)的半预制墙与同层的现浇墙体(2)连结为一体。 10. The semi-prefabricated construction method of a multi-storey building according to claim 9, characterized in that: at least one wall unit of the prefabricated bathroom (7) or prefabricated kitchen (8) is a semi-prefabricated wall, and the step C In the process, the semi-prefabricated wall of the prefabricated bathroom (7) or the prefabricated kitchen (8) is connected with the cast-in-place wall (2) on the same floor as a whole. 11.根据权利要求9所述的多层建筑的半预制构筑方法,其特征在于:所述预制浴室(7)或预制厨房(8)的至少一个墙面单元为全预制墙并设置有位于下部墙体内的连接孔及与该连接孔相通设置于墙面的灌浆孔,所述连接孔与相邻的下层墙体上设置的连接孔对接,在所述步骤C中,在预制浴室(7)或预制厨房(8)的连接孔和下层墙体内相对接的连接孔内插入内部钢筋并灌注砂浆将上、下层墙体固定在一起。 11. The semi-prefabricated construction method of a multi-storey building according to claim 9, characterized in that: at least one wall unit of the prefabricated bathroom (7) or prefabricated kitchen (8) is a fully prefabricated wall and is provided with a The connecting hole in the wall and the grouting hole communicated with the connecting hole and arranged on the wall, the connecting hole is docked with the connecting hole provided on the adjacent lower wall, in the step C, in the prefabricated bathroom (7 ) or the connecting hole of the prefabricated kitchen (8) and the connecting hole in the lower wall are inserted into the internal reinforcement and poured with mortar to fix the upper and lower walls together. 12.根据权利要求6至8任一项所述的多层建筑的半预制构筑方法,其特征在于:所述步骤D中,将与所述预制楼梯(6)上下两端连接的楼板上预设的外露钢筋插入所述预制楼梯(6)上下两端设置的安装孔(61)内,在该安装孔(61)内灌注砂浆使所述预制楼梯(6)与楼板连结固定在一起。 12. The semi-prefabricated construction method of multi-storey buildings according to any one of claims 6 to 8, characterized in that: in the step D, the prefabricated floors connected to the upper and lower ends of the prefabricated stairs (6) are prefabricated The exposed steel bars provided are inserted into the installation holes (61) provided at the upper and lower ends of the prefabricated stairs (6), and mortar is poured into the installation holes (61) to connect and fix the prefabricated stairs (6) and the floor.
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