CN102295129A - Sorting device - Google Patents
Sorting device Download PDFInfo
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- CN102295129A CN102295129A CN2011101400718A CN201110140071A CN102295129A CN 102295129 A CN102295129 A CN 102295129A CN 2011101400718 A CN2011101400718 A CN 2011101400718A CN 201110140071 A CN201110140071 A CN 201110140071A CN 102295129 A CN102295129 A CN 102295129A
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- China
- Prior art keywords
- mentioned
- district
- collection container
- input
- picking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/34—Devices for discharging articles or materials from conveyor
- B65G47/46—Devices for discharging articles or materials from conveyor and distributing, e.g. automatically, to desired points
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Theoretical Computer Science (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The invention relates to a sorting device which does not track the positions at any time of article collection containers since the containers are loaded in a conveying device on a conveying path. Each article collection container 10 is provided with an input display part 26 which displays the article collection container carrying inputted articles from a pick-up zone P set by a definite number front space part of a flow rack 15. The input display part 26 is provided with an RFID (tag) which stores a specific order number of an order of a user correspondingly distributed to the article collection container 10. An upflow end of each input zone which is correspondingly set to the pick-up zone P is provided with RFID reader 42A which reads the order number of the RFID stored in the input display 26. The positions of the article collection containers which are moved to each input zone Z are determined through storing the order numbers in order via the RFID readers 42A in each input zone Z.
Description
Technical field
The present invention relates to carry out the optional equipment of picking up of picking up choosing of article.
Background technology
The DISTRIBUTION CENTRE of the various article in logistics or warehouse etc. specify the product collection or the sorting operations of article to be carried out.This operation for example, in DISTRIBUTION CENTRE, will be picked up choosing and will be accommodated in as the container (container) of product collection container etc. corresponding to the article of client's order, and so-called picking up is elected to be industry and is carried out.
This type of picks up the grown form that is elected to be industry, and for example, with the moving direction along this Handling device such as the product collection container Handling device of band conveyor (belt conveyer) etc., zoning is a plurality of operating areas (zone); Aspect each operating area, set the canopy of taking in other different types of article in operating area of taking in, and dispose the exclusive operator in each operating area, based on picking up the choosing indication, each operator picks up the article that are instructed to of choosing from oneself the canopy of taking in of operating area that is configured, and is being handled upside down the operation that the product collection container that comes is taken in by band conveyor.
Yet, as above-mentioned as basic picking up be elected to be industry, have the operator to get product collection container or article wrong, or when not taking in article, the problem that is handled upside down etc. of product collection container takes place.At this, in order to solve the trouble that mistake etc. is caused of taking in of article, the up to the present various optional equipments of picking up are used by motion.
Simple declaration is relevant to the patent documentation 1 disclosed optional equipment of picking up.
At the patent documentation 1 disclosed optional equipment of picking up, set in each district possess along band conveyor separate decide order (order) telltales of two row of a plurality of guiding lamps of being configured at interval, order telltale by first row, picking up the product collection container that selects object border by the district of oneself, moving synchronously and in proper order of guiding lamp and product collection container lit a lamp, the product collection container that operator's cognition is picked up select object, again, order telltale by secondary series, for the operator of catchment, the cognition of lighting a lamp by the guiding lamp becomes picks up the product collection container that the selects object formation by ascending zone.Again, aspect each district, (bay) telltale is set up at interval, by lighting a lamp of interval telltale, in the district of oneself, the necessary facts circular operator of the choosing of picking up will be arranged, again, taking in aspect each positive space of planes of canopy, project (item) telltale is set up, and by the lamp flashing light etc., will pick up and select object article indication operator.
Again, at band conveyor the belt moving detector is set,, obtains the position information of each the product collection container on the band conveyor by detection signal from the belt moving detector, at any time grasp the position of each product collection container, confirm the district in the shift position and judge that whether pick up choosing carries out.
Relevant this of diagrammatic illustration is picked up the action of optional equipment.
At first, the interval telltale that is set at each district is lit a lamp, and the facts circular that is necessary to pick up choosing in this district is configured in the operator in this district, simultaneously, the lamp flashing lights of the project telltale by being set at each article etc., the article that select object are picked up in indication, and show its quantity.
On the other hand, the order telltale of first row, become and pick up the words that the product collection container that selects object is carried to the district of oneself, the amount of number of the container length length of direction (carrying) that will be equivalent to guide the product collection container in the lamp is as unit, and moving of tracing product collection container and order is lit a lamp and circulated a notice of the operator.Again, the order telltale of secondary series, in the catchment in district of oneself, become and pick up the product collection container that selects object and be handled upside down the words of coming, the amount of number of the container length length of direction (carrying) that will be equivalent to guide the product collection container in the lamp is as unit, and moving of tracing product collection container and order is lit a lamp and circulate a notice of the operator of catchment.
The operator will pick up the order telltale cognition by first row of the product collection container that selects object, and pick up and select article and be accommodated in the product collection container according to the demonstration of project telltale, the canopy of taking in from the position in this district.Again, the order telltale of first row is not shown, the order telltale of the secondary series of upstream is shown, and the product collection container that is shown at the order telltale by this secondary series, the article that will pick up choosing in oneself district are picked up to select and taken in.As above-mentioned, pick up the mode of selecting by adopting lamp tracking type, prevent the kind of the misidentification of so-called product collection container or article or quantity mistake pick up choosing, again, can pick up choosing in advance.
[patented technology document]
[patent documentation]
No. 2799445 communique of [patent documentation 1] Japan special permission
Summary of the invention
[problem that invention institute desire solves]
Yet, known picking up in the optional equipment, because must be at any time by detection signal from the belt moving detector, obtain the position information of each the product collection container on the band conveyor, grasp the position of each product collection container, thus the moving process of each the product collection container on band conveyor, in case lose the words of position information, the position of product collection container can't judge all that restoring consuming time is a problem.Again, as above-mentioned, whole product collection container positions in which position of band conveyor, after be fed into band conveyor aspect the whereabouts (tracking) of following the trail of constantly, the big problem of burden in control is arranged.
Again, known picking up in the optional equipment, the words that the product collection container of object is handled upside down, the number of the container length length of direction (carrying) that will be equivalent to guide product collection container in the lamp is as unit, and moving of tracing product collection container and lighting a lamp in regular turn, so be difficult to observe, probably still understand misidentification and picked up the product collection container that the article of choosing drop into.
Again, product collection container Handling device is configured by band conveyor, be carried to the district downstream end the product collection container pick up the words that choosing does not end, stop band conveyor, necessity that the carrying that stops all product collection containers is arranged, by this, the delay meeting of picking up choosing in single district is related to cause all operations to pause, and the efficient of picking up choosing probably can reduce.
Therefore, the invention provides each product collection container of dropping into the article pick up choosing from be fed into Handling device, in which position of Handling device whether have do not need the tracking of following the trail of at any time pick up optional equipment as purpose.
[technological means of dealing with problems]
In order to reach above-mentioned purpose, the invention of claim 1 record among the present invention, have the picking up of a plurality of article storing portion that article are taken in respectively and select canopy possessing, possess along above-mentioned pick up select canopy, will the classify article of destination or classification destination require the Handling device of a plurality of product collection containers carryings that information is assigned with respectively, require information, will pick up article the picking up the optional equipment that the article storing portion that selects canopy takes out corresponding to the article of above-mentioned classification destination from above-mentioned towards above-mentioned product collection container input; At the said goods collection container, require the information memory with being assigned to the above-mentioned classification destination of the said goods collection container or the article of classification destination respectively; Above-mentioned pick up select canopy, in each article storing portion that fixes a number, the constituency of picking up of carrying out towards the taking-up operation of the article of the collection of above-mentioned product collection container is formed; At above-mentioned Handling device, corresponding to the above-mentioned constituency of picking up, with the input district formation of distinguishing as the product collection container of the input object of picking up the article that take out in the constituency at this; In the upstream portion in above-mentioned each input district, to be required information to read in the above-mentioned classification destination of the said goods collection container or the article of classification destination by memory, require the information memory by above-mentioned classification destination that will in each input district, be read out or the article of classifying the destination, will distinguish the product collection container that be moved into respectively in each input and determine as feature.
Words according to above-mentioned formation, at each product collection container, require the information memory with being assigned to the classification destination of product collection container or the article of classification destination, drop in the upstream portion in district at each, remember, drop into the product collection container of being moved into respectively in the district at each and be determined by being required information to read by the article of memory in the classification destination of product collection container or the destination of classifying.By this, do not need with each product collection container in which position of Handling device whether have, from being fed into the tracking that Handling device is followed the trail of at any time.
Again, the invention of claim 2 record is, in the invention of claim 1 record, in the above-mentioned classification destination that is assigned to the said goods collection container respectively or the article of classification destination require information, with distinctive allocation of symbols, this distinctive symbol is remembered at the said goods collection container; At above-mentioned each product collection container, the input telltale that shows as the product collection container of the input object that will drop into from the article that above-mentioned article storing portion takes out is set; At the above-mentioned telltale that respectively drops into, be provided with and be assigned to the memory unit of the above-mentioned distinctive symbol memory that the product collection container that drops into telltale is set; Upstream portion in above-mentioned each input district is provided with the symbol readout device of reading at the symbol of the memory unit of above-mentioned input telltale by memory; Drop into the above-mentioned symbol that is read out with above-mentioned symbol readout device in the district by memory at each, the product collection container of being moved into respectively to each input district is determined as feature.
Words according to above-mentioned formation, at the memory unit that drops into telltale, memory is assigned to the distinctive symbol of product collection container, drop into the upstream portion in district at each, the symbol readout device that goes out in the symbol detection of above-mentioned input telltale by memory is set respectively, drop into the above-mentioned symbol that is read out with above-mentioned symbol readout device in the district by memory, the product collection container of being moved into respectively to each input district is determined at each.By this, do not need with each product collection container in which position of Handling device whether have, from being fed into the tracking that Handling device is followed the trail of at any time.By memory unit is set, the article corresponding to classification destination or classification destination can be required the distinctive symbol of information rewrite again.
Again, the invention of claim 3 record is that in the invention of claim 2 record, in each above-mentioned constituency of picking up, configuration will be picked up the article storing portion taking-up article in constituency from formation, is elected to be the operator of industry implementation towards picking up of above-mentioned product collection container input; At above-mentioned input telltale, setting is picked up the cooresponding corresponding product collection container that drops into the district in constituency, is shown the read out instrument of district certainly that be elected to be industry of picking up of the article input that will take out from above-mentioned article storing portion of picking up the constituency with respect to what be located at that above-mentioned operator is configured, with respect to the product collection container in the input district, upstream that is located at the above-mentioned corresponding upstream adjacency that drops into the district, show the above-mentioned upstream read out instrument that is elected to be industry of picking up; With respect to being positioned at the corresponding product collection container that drops into the district, with above-mentioned pick up be elected to be industry whether have, by being arranged at the above-mentioned corresponding above-mentioned symbol readout device that drops into the district, confirm have above-mentioned picking up to be elected to be industry with the above-mentioned symbol that is read out from above-mentioned memory unit, Jiang Zi district read out instrument shows; With respect to the product collection container that is positioned at input district, above-mentioned upstream, with above-mentioned pick up be elected to be the industry whether have, by being arranged at the above-mentioned symbol readout device in input district, above-mentioned upstream, confirm with the above-mentioned symbol that is read out from above-mentioned memory unit, there be above-mentioned picking up to be elected to be industry, the upstream read out instrument is shown; According to the demonstration of distinguishing read out instrument and upstream read out instrument certainly of above-mentioned input telltale, in correspondence input district and upstream input district, practicable picking up be elected to be industry as feature.
Words according to above-mentioned formation, drop into telltale, be provided with from distinguishing read out instrument and upstream read out instrument, by distinguishing the demonstration of read out instrument certainly, picking up in the practicable corresponding input district is elected to be industry, again, demonstration by the upstream read out instrument, practicable being adjacent to corresponding dropped into the district and picking up in input district, the upstream of upstream is elected to be industry, in two sides in correspondence input district and upstream input district, pick up be elected to be already become practicable.
Again, the invention of claim 4 record is, in the invention of claim 3 record, by being elected to be industry with above-mentioned operator practicable picking up in above-mentioned corresponding input district and upstream input district, the practicable above-mentioned input district that is elected to be industry of picking up of above-mentioned each operator is, adjacent input district continuously, skew, be configured as feature as overlapping.
Words according to above-mentioned formation, the practicable above-mentioned input district that is elected to be industry of picking up of each operator constitutes by the input district, upstream that is configured in the upstream with correspondence input district and corresponding therewith input district adjacency, the practicable above-mentioned input district that is elected to be industry of picking up of each operator is, adjacent input district continuously, skew, be configured as overlapping.By this, drop in the district,, pick up and be elected to be industry and be implemented by at least two operators at each.
Again, the invention of claim 5 record is, in claim 2 to 4 in the invention of arbitrary record, make the position-movable of above-mentioned symbol readout device, by moving of symbol readout device, variable range corresponding to the correspondence input district on the above-mentioned above-mentioned Handling device of picking up the constituency is turned into be feature.
According to above-mentioned formation, by being set with the position of above-mentioned symbol readout device, the end, upstream that each drops into the district, the scope of distinguishing by moving symbol readout device, input can be changed.By this, corresponding to operator's ability, can make and drop into the district and become wide or narrow down.
Again, the invention of claim 6 record is, in claim 1 to 5 in the invention of arbitrary record, with above-mentioned each starting position, upstream of dropping into the district from the cooresponding above-mentioned constituency of picking up, towards the downstream skew of the carrying direction of above-mentioned product collection container as feature.
According to above-mentioned formation, by being offset to the downstream from the cooresponding constituency of picking up, starting position, upstream of dropping into the district, input district in upstream is offset to the downstream, and the corresponding district that drops into is offset to the downstream.By this, what the operator will be configured picks up the constituency as the center, is elected to be industry in order to carry out to pick up, and the distance that moves shortens, and can improve operating efficiency.
Again, the invention of claim 7 record is, in claim 1 to 6 in the invention of arbitrary record, above-mentioned Handling device can be accumulated, moves by each the said goods collection container and the product collection container does not collide the conveyer that is designed as stacking mutually and constitutes, drop into the district each each, fill up in the downstream and a plurality of product collection containers can be accumulated, move as feature.
According to above-mentioned formation, in each each input district, the product collection container moves to the downstream and is filled, and in dropping into the district, picks up the product collection container input district towards downstream that is elected to be the industry end of a period and is moved.By this, the product collection container is not subjected to the influence that other drop into the district, is displaced into that to drop between the district transfiguration easy, is carried out efficiently towards moving of product collection container, and operator's ability is maximized.
Again, the invention of claim 8 record is, in the invention of claim 7 record, be positioned at above-mentioned each drop into the product collection container in the downstream in district, till input end of a period corresponding to the article that require information from correspondence at these article that drop into the above-mentioned classification destination of picking up the constituency in district, will be towards mobile the stopping in the input district, downstream that is adjacent to the downstream, Qu Hewei is dropped in above-mentioned downstream, continues and accumulating, moving and carry out as feature a plurality of product collection containers.
According to above-mentioned formation, move towards input district, the downstream Z that is adjacent to the downstream from the product collection container 10 that drops into district Z, picks up the downstream that is elected to be that industry do not end and to be prevented from, being prevented from of the product collection container of the article deficiency of being ordered.At this moment, drop into the input district of Qu Hewei in above-mentioned downstream in the downstream in this input district, downstream again,, as usually, the accumulating of lasting and a plurality of product collection container, move and be implemented, moving of product collection container is carried out efficiently, and operator's ability is maximized.
[effect of invention]
The optional equipment of picking up of the present invention is, at each product collection container, will be in the classification destination that the product collection container is assigned with, or the article of classification destination require the information memory, drop in the upstream portion in district at each, by being remembered above-mentioned classification destination in the product collection container, or the article of classification destination require information to read and remember, can drop into the product collection container that will be moved into respectively in the district determines at each, by this, there be so-called the needs whether each product collection container in which position of Handling device is had from being fed into the effect of the tracking that Handling device follows the trail of at any time.
Description of drawings
Fig. 1 is the pie graph of picking up optional equipment in the embodiments of the invention;
Fig. 2 is the above-mentioned main portion block diagram of picking up the storage line of optional equipment;
Fig. 3 is the above-mentioned lateral plan of picking up the storage line of optional equipment;
Fig. 4 is the above-mentioned main portion birds-eye view of picking up the storage line of optional equipment;
Fig. 5 is the above-mentioned block diagram that the product collection container that drops into telltale is installed of picking up optional equipment;
Fig. 6 is above-mentioned diagram of picking up the input telltale of optional equipment, (a) is block diagram, (b) is the control pie graph;
Fig. 7 picks up the sealing area of optional equipment and replaces the block diagram in zone for above-mentioned;
Fig. 8 is the above-mentioned control pie graph of picking up the sealing area of optional equipment;
Fig. 9 is the above-mentioned control pie graph of picking up the replacement zone of optional equipment;
Figure 10 is above-mentioned all control pie graphs of picking up optional equipment;
Figure 11 is for the above-mentioned Communication Control pie graph of picking up the input telltale of optional equipment;
The diagram of Figure 12 for switching about above-mentioned demonstration of picking up the input telltale of optional equipment (a) is the control pie graph, (b) is that concrete expression shows the instruction diagram that switches;
Figure 13 be expression above-mentioned pick up optional equipment all pick up the diagram of selecting data;
Figure 14 is the control pie graph during above-mentioned each of picking up optional equipment distinguished;
Figure 15 is the control diagram of block in the above-mentioned area controller of picking up optional equipment;
Figure 16 is the instruction diagram that moves of the product collection container during above-mentioned each of picking up optional equipment distinguished;
(a) among Figure 17 is the diagram of the operator's of the above-mentioned storage line of picking up optional equipment of explanation scope of work, the instruction diagram when (b) among Figure 17 distinguishes lateral deviation towards downstream and move two parts that are equivalent to the product collection container for dropping into; And
Figure 18 is the diagram of the pallet that carried about the product collection container of picking up optional equipment among other embodiment of the present invention, and wherein (a) is the block diagram of pallet, (b) for carry the block diagram in the zone of product collection container with respect to pallet.
[main element nomenclature]
The A storage line,
The B transfer line,
P pick up the constituency,
The H operator,
Z input district,
10 product collection containers,
11 article,
12 containing boxs,
15 mobile framves,
16 positive space of planess,
19 positive space of planes telltales,
The 19A quantitative displays,
19B finish button switch,
20 interval telltales,
The 21A first straight line transfer line,
22 accumulation portions,
23 banded switches,
26 input telltales,
31 first lamp portions,
32 digital displays,
33 second lamp portions,
34RFID、
36 radio,
42A RFID reader,
42B RFID write device,
43 antennas,
65 transmission receiving devices,
85 pallets.
The specific embodiment
Below based on graphic explanation embodiments of the invention.This pick up that optional equipment will be accepted an order the article of (order orders) from the individual user that other is logined in advance an example of destination (classification), the product collection container that is assigned with at user's order is collected and dispensing pick up optional equipment.
In Fig. 1, the summary pie graph of picking up optional equipment in the expression embodiments of the invention.
Picking up optional equipment is made of following elements:
Storage line A, the containing box 12 (Fig. 2) that the article 11 (Fig. 2) that are collected are contained is taken care of;
Transfer line B will take in the product collection container 10 circulation carryings of the article 11 of being picked up choosing;
Sealing area D in storage line A, pick up and be elected to be industry and end, will be handled upside down article 11 sealings in the product collection container 10 that comes by transfer line B;
Replace area E, be configured in the downstream than sealing area D, the article 11 that will finish by the sealing that transfer line B is handled upside down the product collection container 10 that comes (collection finish article 11) are towards concentrated case (going out container) 13 replacements; And
Bag is hung regional F, is being handled upside down the product collection container 10 (replacement of article 11 ends and becomes empty product collection container 10) that comes by transfer line B and carries out the bag extension from replacing area E.
" storage line A ": storage line A such as Fig. 2~shown in Figure 4, constitute by mobile frame (picking up an example that selects canopy) 15, the containing box 12 that the frame 15 that flows is contained the article 11 of a kind (project) by the positive space of planes 16 of mounting (being contained) (example of article storing portion) have several column canopy 17, (at present embodiment is three sections in configuration plural number section up and down; Preferable more than three sections) and be configured; Every a plurality of positive space of planess 16 (in the present embodiment, canopy is three sections, and positive space of planes is that eight row amount to 24), the constituency P that picks up that the taking-up operation of the article 11 that will collect towards product collection container 10 is carried out is set (formation).Again, pick up constituency P at each, picking up operator's (pick up and the be elected to be the dealer) H that is elected to be industry respectively is that a people one people is configured, and area controller 24 (Figure 14) is possessed.Again, by these operator H of double team, storage line A (frame 15 flows) and transfer line B (the first straight line transfer line 21A described later) are configured in opposition side.
Again, in the front end of each canopy 17 of the frame 15 that flows (in the face of the end of the operator H of transfer line B), be set up by the quantitative displays 19A that shows the quantity of taking out article 11 and the positive space of planes telltale 19 that button switch 19B is configured of finishing with lamp portion in the front of each positive space of planes 16 respectively; The display orientation of the positive space of planes telltale 19 that is set up at the positive space of planes 16 than the canopy 17 on the canopy 17 of hypomere is as the orientation of positive (face of operator H side), the display orientation of the positive space of planes telltale 19 that is set up at the positive space of planes 16 of the canopy 17 of hypomere is as the oblique orientation in the place ahead (transfer line B side), respectively as different display orientations.Again, the color (color of lamp) of finishing the lamp portion of button switch 19B is picked up constituency P as mutual different color (in the present embodiment, the odd number district is red, and the even number district is green) at each.By open, be configured above the above-mentioned containing box 12 with the case (box) that can take out article 11 from the top again.
Again, aspect mobile frame 15, pick up constituency P at each, at upstream position, a plurality of (in the present embodiment, canopy is that three sections institutes think three) lamp 20A that the hop count of picking up the canopy 17 that positive space of planes 16 that the article 11 (containing box 12) that select object are contained exists is shown respectively is set up at the interval telltale 20 of longitudinal direction arrangement.
Operator H is by the demonstration of telltale 20 at interval, the hop count of picking up the canopy 17 that positive space of planes 16 that the article 11 that select object (case 12 in receiving) are contained exists is determined, according to the demonstration of each positive space of planes telltale 19, pick up from positive space of planes 16 (containing box 12) and to select article 11 and be fed into product collection container 10.
" transfer line B ": transfer line B as shown in Figure 1, constitute the circular route of circulation product collection container 10, by along the first curve transfer line 21C of the upstream extremity of the downstream end of the first straight line transfer line 21A of the frame 15 carrying product collection containers 10 that flow, and second straight line transfer line 21B, binding first straight line transfer line 21A that carrying direction opposite parallel and the second straight line transfer line 21B and link the downstream end of the second straight line transfer line 21B and the second curve transfer line 21D of the upstream extremity of the first straight line transfer line 21A constitutes with the first straight line transfer line 21A.
The first straight line transfer line 21A, and except bag hang regional F the bag on-hook 60 (aftermentioned) around the second straight line transfer line 21B (each product collection container can be accumulated by stacking conveyor, move, the product collection container does not collide mutually and the conveyer that is designed as stacking) constitute, at each product collection container 10, possess and product collection container 10 can be accumulated, the accumulation portion 22 of order carrying, each accumulation portion 22 respectively, as known, when the accumulation portion 22 of free (product collection container 10 does not exist) before, has the function that product collection container 10 is sent forward.
Again, two curve transfer line 21C, 21D and bag hang regional F bag on-hook 60 around the second straight line transfer line 21B constitute by the driving rolls conveyer.
Again, at the first straight line transfer line 21A, as Fig. 1, Fig. 2 and shown in Figure 4, corresponding to respectively picking up constituency P, set (formations) and will become the input district Z that a plurality of product collection containers 10 of the input object of the article 11 that take out are distinguished in picking up constituency P, drop at each and distinguish Z, above-mentioned accumulation portion 22 is set up a plurality of (being six in an embodiment), that is each drops into, and district Z can accumulate the product collection container 10 of maximum six (a plurality of examples), order transmits.Again, drop into district Z, possess banded switch (tape switch) 23 respectively at each.
Again, as mentioned above, accumulation portion 22 has the function that product collection container 10 is sent forward, aspect the accumulation portion 22 that is positioned at each downstream of dropping into district Z, permissive condition is imparted to forward and send, the accumulation portion 22 that the place ahead is free, and from giving enabling signal when (in detail as described later) corresponding to picking up of the input district Z at place before area controller 24 that constituency P is set up receives, as giving before the product collection container 10, be configured.
Again, in the present embodiment, storage line A respectively pick up constituency P and transfer line B each drop into district Z and be located at and be configured as the identical zoning that the carrying direction of product collection container 10 arranges, mutually over against and picking up constituency P and dropping into district Z of being configured is not configured to deviation in the carrying direction.Again, basically, drop into district Z, with respect to be handled upside down each next product collection container 10 by transfer line B, the constituency P that picks up that is configured the storage line A of (being positioned at above-mentioned identical zoning) being right against input district Z is dropped into and is configured as being collected by the article 11 of keeping at each.
" product collection container 10 ": product collection container 10 is by 25 formations of container (container) of box shape, as shown in Figure 5, in the side of the short-axis direction of container 25 and become the side in the operator H orientation of storage line A, the input telltale 26 that the product collection container 10 of the input object that will drop into as the article that take out in picking up constituency P 11 shows is mounted, hang among the regional F at bag, at bag 27 by under the states of hanging, be handled upside down towards storage line A by the first straight line transfer line 21A.Again, as shown in Figure 4, each product collection container 10 is by the first straight line transfer line 21A, the long axis direction of container 25 becomes carrying direction front, dropping into telltale 26 is positioned at and is handled upside down as the operator H side, as mentioned above, drop into district Z at each, a plurality of (maximum in an embodiment six) product collection container 10 can be accumulated, the order carrying.
" drop into telltale 26 ": drop into telltale 26, as shown in Figure 6, by the monitor body 30 of the case shape of lengthwise, on the surface of the monitor body 30 of long axis direction by arranged in order, the first lamp portion (example of upstream read out instrument) 31, digital display (example of display frame) the 32 and second lamp portion (distinguishing an example of read out instrument certainly) 33 that constitutes by Electronic Paper, by the RFID of interior plant monitor body 30 (Radio Frequency Identification, low radio frequency identification system; Data can be write, the RF label of cancellation) 34, the radio (example of data sink) 36 of display controller 35, concealed antenna, and battery 37 constitute, according to the carrying direction of the product collection container 10 of the first straight line transfer line 21A (below, slightly be called the container handling direction), digital display 32 is positioned at as the central authorities of the first lamp portion 31 and the second lamp portion 33, that is, in the container handling direction, as arranging in regular turn from the downstream first lamp portion 31, digital display 32 and the second lamp portion 33, be installed in product collection container 10 (container 25).At above-mentioned RFID34, order number (example of distinctive symbol) is written into, is remembered (in detail as described later).By digital display 32 being set dropping into telltale 26, can showing the above order number that product collection container 10 can be determined etc., product collection container 10 can be determined again.
The first lamp portion 31 and the second lamp portion 33 by outstanding from the surface of monitor body 30, can dichromatism light a lamp, the lamp 38 of flashing light and lid 39A, the 39B that each lamp 38 is covered constituted, lamp 38 as the read out instrument of the first lamp portion 31 and the second lamp portion 33 uses with a kind of lamp (the installation accessory that comprises lamp), but becomes the structure of mutual alternative.As mentioned above,, can reduce the number of parts that drops into telltale 26 by making lamp 38 (the installation accessory that comprises lamp) as same structure, can low-cost production.Again, above-mentioned lid 39A and lid 39B can exchange mutually and constitute with installing.
Lid 39A can learn the state of lighting a lamp of lamp 38 from the downstream of container handling direction, and as can't learning from the front, for container handling direction only by open lid, again, 39B is opposite for lid, can learn the lighting a lamp of lamp 38, flashing light state from the front, and as can't learning from the downstream of container handling direction, be positive by open lid.
Again, the radio 36 of the lamp 38 of these lamp portions 31,33, digital display 32, RFID 34, concealed antenna is connected to display controller 35; The director data (in detail as described later) that display controller 35 receives based on the order number (aftermentioned) that is written into RFID34, by radio 36, is turned off the light (not lighting a lamp) and the demonstration of digital display 32 at the lighting a lamp of the lamp 38 of control lamp portion 31,33, flashing light.Aspect digital display 32, by the first straight line transfer line 21A, input telltale 26 (that is, product collection container 10) in storage line A moves, be written into RFID's 34 " the order number ", or according to the data that receive by radio 36 " END " be shown, again, by the second straight line transfer line 21B, at sealing area D, replace during area E moves, according to the data that receive by radio 36, be collected at product collection container 10 " sum of article 11 " (amount to; Inspection quantity) be shown (in detail as described later).
By battery 37, be powered lamp 38, digital display 32, radio 36, display controller 35 to lamp portion 31,33 again.
Again, as shown in Figure 5, drop into telltale 26, can hang as the bag 27 at container 25 by tool 40, and the side of container 25 between gap 41 is set, be installed in container 25.Above-mentioned tool 40, be seen as コ word shape in the side, a part is hooked on the side of container 25, drop into telltale 26, at the other end of tool 40, the first lamp portion 31, the digital display 32 that is made of Electronic Paper and the second lamp portion 33 become and are mounted as the posture (or posture obliquely upward) upwards.
" RFID reader, write device ": RFID reader (example of the symbol readout device) 42A that the ID of the RFID34 of plant display controller 35 reads in will being written in is along the first straight line transfer line 21A, upstream extremity (dropping into the border of district Z) at each above-mentioned input district Z is provided with movably, again, along the second straight line transfer line 21B, be set at the upstream extremity of replacing area E.
Again, at RFID 34, with the order number (aftermentioned) that is assigned to product collection container 10 write, maybe with the RFID write device 42B of the order number cancellation that is written into, along the second straight line transfer line 21B, than replacing the area E downstream, being set at the upstream side that bag is hung regional F, be set at place from the downstream end of the second straight line transfer line 21B towards the second curve transfer line 21D again.
Again, as these RFID readers 42A, RFID write device 42B, use can be carried out writing (IN) and reading RFID reader, the write device of (OUT) of RFID simultaneously.
Aspect the RFID 34 that is built in input telltale 26, by being set at towards the RFID write device 42B in the place of the second curve transfer line 21D, when picking up the choosing beginning (before entering storage line A), the above order number is written into, at this moment, the order number that is written into RFID 34 by display controller 35 is displayed on digital display 32.Again, this order number is by than replacing the area E downstream, being set at the RFID write device 42B that bag is hung the upstream side of regional F, by cancellation.
Be written into the order number of RFID 34 by being read the position of RFID 34 with each RFID reader 42A again,, that is, RFID 34 is organized the position of the input telltale 26 of going into, that is the position that the product collection container 10 that drops into telltale 26 is installed is determined.
" antenna ": above the first straight line transfer line 21A and the second straight line transfer line 21B, and drop between the radio 36 of telltale 26, the antenna 43 (Figure 11) that receives in order to the transmission of carrying out data is laid.
" sealing area D ": aspect sealing area D, as Fig. 1, Fig. 7, shown in Figure 8, the sealing controller 49 that is connected to the RFID reader 42A of the downstream end that is arranged at storage line A, constitutes by computing machine and will determine that by the label data that is output from sealing controller 49 label machine 50 of user's label distribution is set up, again, RFID reader 42A is set at the downstream of above-mentioned label machine 50, and bar code reader 51 is set at the downstream of this RFID reader 42A.Again, at sealing area D, along the second straight line transfer line 21B, two people's operator H, the operator H be configured in storage line A along the first straight line transfer line 21A is configured in opposition side.
The first operator H is configured in the position upstream that is provided with than label machine 50, confirm (inspections) the digital display 32 that drops into telltale 26 be shown in the quantity of the sum (in detail as described later) of the article 11 that product collection container 10 is collected and the article 11 in the product collection container 10 unanimity whether, check when good, to be hung in bag 27 foldings of product collection container 10, carry out the operation of packing the article 11 that are collected.Again, check when bad, flow towards downstream under the opened state at the folding of not carrying out bag 27.
Again, the second operator H carries out and will be attached to operation on the bag 27 by label machine 50 released labels.Check when good that bag 27 is sealed by label, again, only be attached on the bag 27 when bad checking.
Aspect above-mentioned sealing controller 49, as shown in Figure 8, RFID reader 42A, the label machine 50 of the downstream end of storage line A, the RFID reader 42A and the bar code reader 51 that are configured in the downstream of label machine 50 are connected.
Again, sealing controller 49 will be written in the order number input of RFID 34 from the RFID reader 42A in the downstream that is configured in label machine 50, to import by the bar code that bar code reader 51 is read, whether the number that confirms an order is consistent with the user that bar code is assigned with respectively, label is quite right, confirms whether to be attached to the bag 27 of cooresponding product collection container 10.Confirm vicious words, the misdata that will comprise the order number is towards replacement controller 57 outputs described later.Again, check when bad that label is attached to by open bag 27, in the time of can't reading bar code, the misdata that will comprise the order number too is towards replacing controller 57 outputs.
As above-mentioned, the first operator H checks, checks when good, will be hung in bag 27 foldings of product collection container 10, the article 11 that packing is collected; The second operator H, the product collection container 10 being carried in proper order by the second straight line transfer line 21B sticks released label.Again, when being handled upside down towards downstream, label correctly is attached on the bag 27 and whether is identified by label is sealed.
" replacement area E ": aspect the replacement area E, as Fig. 1, Fig. 7, first freedom (free) conveyer 53 shown in Figure 9, that empty concentrated case 13 is accumulated, the second free conveyer 54 that the concentrated case 13 that the article 11 (collection finish article 11) that will finish by the sealing that transfer line B is handled upside down the product collection container 10 that comes are replaced transmits, to label on 27 at the bag of the article in the packaging product collection container 10 11 the bar code reader 55 that reads of bar code, be configured in the downstream position of the second free conveyer 54 and the label machine 56 that the shipment label is issued, the replacement controller 57 that constitutes by computing machine, to be set up from the telltale (display frame) 58 of replacing the demonstrations such as data that controller 57 is output.Again, aspect the replacement area E, two people's operator H is configured.
The first operator H is configured in the upstream position of the second free conveyer 54, the concentrated case 13 of sky is introduced on the second free conveyer 54 from the first free conveyer 53, at this concentrated case 13, according to the dispensing area, the article 11 (collection finish article 11) that respectively sealing of product collection container 10 finished are replaced, to on the bag 27 of the final article 11 that packing is replaced, label bar code read by bar code reader 55, side is carried out the release operation towards downstream.The replacement of each other concentrated case 13 towards dispensing area, lighting a lamp and color of the lamp 38 of the second lamp portion 33 of the input telltale 26 by being installed in product collection container 10 can be judged.That is, the lamp 38 of the second lamp portion 33, by the regional front end of dispensing when (front) with green, lit a lamp with redness during in the regional terminal of dispensing, beyond this, turned off the light, the point of interruption in dispensing area is shown (in detail as described later), can judge by this.
Again, the second operator H, the concentrated case 13 that is pushed out of side towards downstream replace ending will stick from label machine 56 released shipment labels, carries out the operation of shipment.As putting up working, for example, the loadings of using in shipment such as flat truck.
Aspect above-mentioned replacement controller 57, as shown in Figure 9, bar code reader 55, label machine 56, telltale (display frame) 58 are connected, by in advance, the data that are assigned to the shipment label that operator's bar code is set are remembered, the words that bar code by bar code reader 55, label is read, with being set at the shipment label data retrieval of this bar code, the shipment label data towards label machine 56 outputs, is issued the shipment label.Again,, will comprise the misdata input of order number, towards telltale (display frame) 58, will comprise the bad or label of the inspection of order number and paste the wrong alarm that produces and show, end towards the replacement of concentrating case 13 from sealing controller 49.
As above-mentioned, replace in the area E sealing finish article 11 towards concentrated case 13 be replaced, by shipment.
" bag hang regional F ": hang aspect the regional F at bag, as shown in Figure 1, be handled upside down the product collection container 10 (replacement of article 11 ends becomes empty product collection container 10) that comes and carry out the bag on-hook 60 that bag hangs and be set up from replacing area E by transfer line B, by bag on-hook 60, bag 27 is hung in container 25 automatically.At this moment, by in the side of container 25 with drop between the telltale 26 gap 41 is set, bag 27 without any obstacle be hung in container 25.
Again, hang regional F at bag, the RFID write device 42B of the upstream by being arranged on bag on-hook 60, order number from RFID 34 by cancellation, the RFID write device 42B in the downstream by being set at bag on-hook 60, new order number is written into towards RFID 34.
By above-mentioned all formations of picking up optional equipment, product collection container 10, by transfer line B circulation, product collection container 10 itself is not by shipment, hang among the regional F at bag, bag 27 is hung in empty product collection container 10, and at RFID 34, new order number is written into, based on this order number, be implemented by the collection of keeping, collect and end, in sealing area D at the article 11 of storage line A, inspection is implemented, the bag 27 by folding and sealed, the label that the user is determined is sticked, again, in replacing area E, the article 11 that sealing finishes according to the dispensing area, are replaced at concentrated case 13 respectively, by shipment.The sealing article 11 that finish are removed and become empty product collection container 10, hang among the regional F at bag, and bag 27 is hung up, and at RFID 34, new order number is written into and collects and be implemented.
As above-mentioned, whole product collection container 10 circulations were reused several times in one day, and in each circulation, new order number is assigned with.As above-mentioned, in order to circulate, RFID 34 is set in dropping into telltale 26, mean the automatic rewriting of order number.
" control constitutes ": in Figure 10, the control that optional equipment is picked up in expression constitutes.
As the control setup of picking up optional equipment, at each above-mentioned area controller 24 of picking up constituency P, sealing controller 49, replace controller 57, add master controller 62, communication controller 63, show that switch controller 64 is possessed.
' communication controller 63 ': aspect communication controller 63, as shown in figure 11, antenna 43 connected transmission receiving devices 65 are connected, and the reception that communication controller 63 is carried out data via above-mentioned antenna 43, the radio 36 that transmits receiving device 65 and respectively drop into telltale 26 transmits.
' master controller 62 ': aspect master controller 62, each picks up the area controller 24 of constituency P, sealing controller 49, replace controller 57, communication controller 63, show that switch controller 64 is connected, again, the first straight line transfer line 21A, the second straight line transfer line 21B, the first curve transfer line 21C, the second curve transfer line 21D, bag on-hook 60, be set at (being set up) the RFID write device 42B in the downstream of bag on-hook 60 in place towards the second curve transfer line 21D, RFID write device 42B at the upstream side that is set at the regional F of bag extension than replacing the area E downstream is connected.
Again, aspect master controller 62, an inferior data in advance is set.
According to the difference of dispensing area, be assigned to each user who is logged, distinctive bar code.
Order the array data (corresponding to the data of the positive space of planes 16 of picking up constituency P of each article 11) of the positive space of planes 16 of picking up constituency P that the article 11 of object are stored respectively.
(1). pick up area controller 24, sealing controller 49, the sign on of replacing controller 57, communication controller 63 output operations and the end of a period instruction of constituency P towards each.
(2). the first straight line transfer line 21A, the second straight line transfer line 21B, the first curve transfer line 21C, the second curve transfer line 21D, bag on-hook 60 are started, stop.
(3). will { order: an example that requires information from the article of each classification destination from each other user's of being logged in advance order; By the information that article are determined (for example, the kind of article, item name, article sign indicating number etc.) and the odd number that constitutes of quantity (number) or the data of plural number the words accepted, as shown in figure 13, order according to the user who is logged in advance who accepts an order, user's order (perhaps user, that is, the article of classification destination or classification destination require information), continuous order number (example of distinctive symbol) is distributed, write the quantity (pick up and select quantity) of order at each positive space of planes 16 of respectively picking up constituency P, select data to form picking up of storage line A.At this moment, picking up aspect the situation that choosing ends in storage line A, in each user's order obtained and remembered picking up area code sign indicating number that choosing ends.
(4). will be assigned to each user's the order number and the picking up of storage line A of formation and select data (comprise and pick up the area code sign indicating number that choosing ends), towards area controller 24 outputs of respectively picking up constituency P.
(5). be assigned to user's order number at each, obtain from subscription data and to be picked up the sum that selects article 11, with the sum of the article 11 of each order number, with the data in order number that is assigned to the user and user's dispensing area towards showing switch controller 64 outputs.
(6). will be assigned to user's order number and bar code, towards sealing controller 49 with replace controller 57 outputs.
(7). (being set up) the RFID write device 42B in the downstream by being set at bag on-hook 60 in place towards the second curve transfer line 21D, the words that RFID 34 is detected, order according to the user who is logged in advance, the order number that is assigned to user's order is exported towards RFID write device 42B, the order number is write to RFID 34.By this, the product collection container 10 that drops into telltale 26 is being installed, the order number is assigned with.
As above-mentioned, in master controller 62, the startup of line 21A, 21B, 21C, 21D and bag on-hook 60, stop to be implemented, again, the words that are transfused to from each user's order (order), picking up of storage line A selects data (each is picked up picking up of constituency P and selects data) to be formed, and the data of order number etc. are output towards each controller.
' show switch controller 64 ': aspect demonstration switch controller 64, as shown in figure 12, the RFID reader 42A, the communication controller 63 that are arranged at the downstream end of storage line A are connected, in advance, the sum of the article 11 of each each order number and be assigned to user's order number and the data in user's dispensing area are transfused to by master controller 62.
Show that switch controller 64 will be written into the order number input of RFID 34 by RFID reader 42A, try to achieve the user by this order number, and obtain the sum of article 11, again, the front end (front) that this user tries to achieve dispensing area why, terminal why.
Following data towards communication controller 63 outputs, via transmitting receiving device 65 and antenna 43, are transmitted again.Again, in the sealing area D in the downstream of storage line A, because the operator of the first operator H and storage line A is positioned at the opposition side of transfer line B, output will drop into as the demonstration conduct orientation of seeing easily of digital display (display frame) 32 of telltale 26, will show quilt data presented (showing reverse instruction) inversely.
The user is during for the front end in dispensing area ... with the order number, the data of being lit a lamp with ' green ' and the lamp 38 of the first lamp portion 31 is turned off the light with the lamp 38 of the second lamp portion 33 of cover 39B and with the sum of article 11 towards digital display 32 quilts data presented (example that shows reverse instruction) inversely.
Not at the regional front end of dispensing during ... with the order number also not in terminal, the data that the lamp 38 of the second lamp portion 33 and the first lamp portion 31 is turned off the light and the sum of article 11 towards digital display 32 by data presented (example that shows reverse instruction) inversely.
During the terminal in dispensing area ... with the order number, the data of being lit a lamp with ' redness ' and the lamp 38 of the first lamp portion 31 is turned off the light with the lamp 38 of the second lamp portion 33 of cover 39B and with the sum of article 11 towards digital display 32 quilts data presented (example that shows reverse instruction) inversely.
These data are by dropping into the radio 36 received words of telltale 26, display controller 35 is by the order number of the data of reception, confirm to receive data and whether give oneself, the words of confirming, according to receiving data, the lamp 38 of the second lamp portion 33 and the first lamp portion 31 is lit a lamp, turned off the light, the sum of article 11 is shown inversely towards digital display 32.
The order number of the data that receive is owing to the data of conduct by the input telltale 26 of the downstream end of storage line A, in passing through the input telltale 26 of downstream end, the lamp 38 of the second lamp portion 33, during front end (front) when green, terminal redness lit a lamp, turned off the light beyond this, the lamp 38 of the first lamp portion 31 is turned off the light.Again, aspect digital display 32, replace ' order number ' (or ' END ') of demonstration, ' sum ' (sums of article 11) are shown inversely.
Again, shown in Figure 12 (b), the point of interruption in dispensing area, the color of the lamp 38 by the second lamp portion 33 is shown, and again, uses as checking, the sum of the article 11 that are collected at product collection container 10 inversely, that is, with the operator H that is configured in storage line A, be positioned at the orientation that the first operator H of sealing area D of the not homonymy of transfer line B sees easily, be expressed by digital display 32.
' area controller 24 ': aspect each area controller 24, as shown in figure 14, the positive space of planes telltale of being responsible for 19 of picking up constituency (hereinafter referred to as from the constituency) P, interval telltale 20, with from constituency P over against and be configured the banded switch 23 of input district (corresponding inputs distinguished, and distinguishes hereinafter referred to as the input certainly) Z of (by corresponding), at this banded switch 23 from input district, the upstream Z of the upstream adjacency that drops into district Z, and in the accumulation portion 22 in the downstream of dropping into district Z certainly, be set at RFID reader (slightly the being called upstream RFID reader) 42A of the upstream extremity of above-mentioned upstream input district Z, be set at RFID reader (slightly being called) 42A from distinguishing the RFID reader from the upstream extremity that drops into district Z, be set at RFID reader (slightly being called catchment RFID reader) 42A with the upstream extremity that drops into input district, the downstream Z that distinguishes Z downstream adjacency certainly, and master controller 62 is connected.
Again, aspect each area controller 24, in advance, will be and drop into the number that district Z determines certainly and be set from constituency P, again, be set from the arrangement of the positive space of planes 16 of constituency P and the data (array data) that are incorporated in the article 11 of each positive space of planes 16, from master controller 62, be assigned to user's order number and be transfused to from the data (pick up and select data) of the article 11 that take out from the positive space of planes 16 of each of constituency P that are determined by each order number again.
The control of the area controller 24 ' constitute ': area controller 24, for the product collection container 10 that is handled upside down by the first straight line transfer line 21A, control is taken out article 11 and picking up of dropping into is elected to be industry from the positive space of planes 16 from constituency P.The control pie graph of area controller 24 is represented at Figure 15.
Area controller 24 is made of following elements: pick up and select memory device 71, above-mentioned array data, be assigned to each user the order number, pick up and select data (comprise and pick up the area code sign indicating number that choosing ends) and select picking up of data to be elected to be industry whether to end and remembered according to picking up; Upstream memory device 72, the order number that the RFID 34 of the input telltale 26 that is mounted at upstream input district Z, at (moving) maximum six each the product collection container 10 that is positioned at downstream from the upstream is written into is remembered; From region memorizer 73, remembered at the same order number of each maximum six the product collection container 10 that drops into district Z certainly, is positioned at downstream from the upstream; Data processing division 74 will be picked up the order number that selects memory device 71, is assigned with the above-mentioned user who is transfused to from master controller 62 and picks up and select data accumulating towards above-mentioned; Upstream container test section 75; From district's container test section 76; The upstream display control unit 77 of going ahead of the rest; From distinguishing display control unit 78 in advance; Pick up and select control part 79; And before send permission control portion 80.
' upstream container test section 75 ': upstream container test section 75 is from the words of upstream RFID reader 42A with the input of order number, with this order number as the order number of the product collection container 10 of upstream and in 72 memories of upstream memory device, will be in the order numerical order of memory before side shifting towards downstream.Again, from distinguishing RFID reader 42A certainly with order number input, with this order number from 72 cancellations of upstream memory device, will be in the order numerical order of memory before side shifting towards downstream.
' distinguish container test section 76 ' certainly: distinguish container test section 76 certainly from distinguishing the words of RFID reader 42A certainly with the input of order number, with this order number as the order number of the product collection container 10 of upstream and from region memorizer 73 memories, will be in the order numerical order of memory before side shifting towards downstream.Again, from catchment RFID reader 42A with order number input, with this order number from from region memorizer 73 cancellations, will be in the order numerical order of memory before side shifting towards downstream.
As above-mentioned, at upstream memory device 72 with from aspect the region memorizer 73, from the upstream downstream, the order number that is positioned at upstream input district Z and drops into the product collection container 10 of district Z is certainly remembered, is updated.Again, by input from the order number of RFID reader 42A, owing to will be positioned at the order number memory of each product collection container 10 that drops into district Z, move to upstream side or downstream by installation site with RFID reader 42A, can change the scope that drops into district Z, again, shown in Figure 17 (b), by with the installation site of RFID reader 42A towards downstream side shifting be equivalent to the part (being two parts in the drawings) of a plurality of product collection containers, can with corresponding to the scope of the input district Z that respectively picks up constituency P towards downstream lateral deviation move (moving).As above-mentioned, be offset to the downstream, drop into district Z certainly and be offset to the downstream by upstream input district Z, operator H will be from constituency P as the center, to pick up the miles of relative movement that is elected to be industry and shortens in order to carry out, and can improve operating efficiency.
' distinguish display control unit 78 ' in advance certainly: distinguish display control unit 78 in advance certainly, affirmation is remembered in the order number from region memorizer 73, by each order number, retrieval is picked up and is selected memory device 71, obtains to pick up and selects having or not of data (whether to have towards being positioned at the article 11 that drop into from the product collection container 10 that drops into district Z from pick up choosing from the positive space of planes 16 of constituency P; Picking up the situation that is elected to be the industry end of a period is counted as not having to pick up selecting data).
At the order number, pick up the words of selecting data to have (pick up and be elected to be the words that industry has), remember this order number, again, the order number (product collection container 10) in downstream is determined as picking up the order number (product collection container) that is elected to be the industry object, with this order number, add from the number that drops into district Z and select control part 79 outputs towards picking up.Again, will except this pick up the order number of the product collection container 10 that is elected to be the industry object other order numbers, add lighting a lamp from district data and towards communication controller 63 outputs from number that drops into district Z and some modulating signal.Based on this from district's data of lighting a lamp, the lamp 38 of the second lamp portion 33 lit a lamp (aftermentioned).
Again, retrieval and at the order number, pick up and select data it's not true (pick up be elected to be industry it's not true), with the order number, add from the number that drops into district Z and the district certainly of closing modulating signal and turn off the light data towards communication controller 63 outputs.Again, pick up when selecting data not have fully, will pick up and select data not have signal towards upstream display control unit 77 output of going ahead of the rest.Based on above-mentioned from district's data of turning off the light, the lamp 38 of the second lamp portion 33 turned off the light (aftermentioned).
' the upstream display control unit 77 ' of going ahead of the rest: the upstream display control unit 77 of going ahead of the rest, the order number in upstream memory device 72 is remembered in affirmation, by each order number, retrieval is picked up and is selected memory device 71, obtains to pick up and selects having or not of data (whether to have from pick up the article 11 that select and drop into towards the product collection container 10 that is positioned at input district, upstream Z from the positive space of planes 16 of constituency P; Pick up be elected to be situation that industry ends regarded as to pick up by nothing select data).
At the order number, pick up the words of selecting data to have (pick up and be elected to be the words that industry has), whether memory order number then, confirms from district certainly the above-mentioned signal that selects data not have of picking up of display control unit 78 inputs in advance.Confirm to pick up the words of selecting the signal that data do not have, the order number (product collection container 10) in downstream is determined as picking up the order number (product collection container) that is elected to be the industry object, with this order number, add that the number (subtracting 1 from the number that drops into district Z certainly) of input district, upstream Z selects control part 79 outputs towards picking up.
To light a lamp data towards communication controller 63 outputs except this upstream of picking up other order numbers of the order number of the product collection container 10 that is elected to be the industry object, the number that adds input district, upstream Z and some modulating signal again.Again, retrieval and pick up and select data it's not true at the order number (pick up be elected to be industry it's not true) is turned off the light data towards communication controller 63 outputs with order number, the upstream that adds the number of input district, upstream Z and close modulating signal.Based on the above-mentioned upstream data of lighting a lamp, the lamp 38 of the first lamp portion 31 is lit a lamp, again, based on the above-mentioned upstream data of turning off the light, the lamp 38 of the first lamp portion 31 turned off the light (aftermentioned).
' pick up and select control part 79 ': pick up and select control part 79, display control unit 78 or the upstream display control unit 77 of going ahead of the rest in advance from district certainly, to pick up the order number input of the product collection container 10 that is elected to be the industry object, pick up by this order number retrieval and select picking up of memory device 71 to select data.Again, with the order number of input, add from the flashing light data of district certainly of the number of number that drops into district Z or upstream input district Z and wink signal or upstream flashing light data towards communication controller 63 outputs.Certainly distinguish the flashing light data based on above-mentioned, the lamp 38 of the second lamp portion 33 is by flashing light, and again, based on above-mentioned upstream flashing light data, the lamp 38 of the first lamp portion 31 is by flashing light (aftermentioned).
Then, the picking up of product collection container 10 that is elected to be the industry object according to picking up of retrieval selected data, by positive space of planes telltale 19, demonstration is with the quantity of article 11 positive space of planes 16 that takes out and the article 11 that take out, again, by interval telltale 20, learn the hop count of the canopy 17 that positive space of planes 16 that article 11 are taken out has.Again, the operation of finishing PS (Push Switch) 19B by positive space of planes telltale 19, affirmation is from the taking-up of the article 11 of positive space of planes 16, the operation of the banded switch 23 of banded switch 23 by dropping into district Z certainly (when the product collection container 10 that drops into district Z certainly drops into article 11) or upstream input district Z (when the product collection container 10 of upstream input district Z drops into article 11) confirms that being elected to be industry towards picking up of product collection container 10 ends.Confirm, make picking up of implementation select picking up of memory device 71 to select data to be elected to be industry and to end, will pick up the order number that is elected to be industry and ends, send permission control portion 80 outputs forward, then, select in the data picking up, confirm whether to be set at and picks up the choosing district of ending from constituency P as picking up.
Again, be set at from constituency P and pick up the end situation in district of choosing, ended in order number, the district that adds ' END ' (example of the demonstration of " input of article ends ") idsplay order and close modulating signal and turn off the light data towards communication controller 63 outputs.
' the preceding permission control portion 80 ' that send: the preceding permission control portion 80 of sending is by the order number from the downstream of region memorizer 73, retrieval is picked up and is selected picking up of memory device 71 to select data, confirm to pick up and be elected to be having or not of industry, pick up when being elected to be industry and not having, will send accumulation portion 22 outputs of enabling signal before above-mentioned towards downstream.Again, pick up and be elected to be industry sometimes, select control part 79 from picking up, be elected to be order number that industry ends and be input as and end and wait for to picking up, prevention is imported the order number from dropping into district Z certainly, picking up and be elected to be product collection container 10 that industry do not end and drop into district Z towards downstream and move, and confirms whether this order number is consistent with the order number from the downstream of region memorizer 73, consistent, will send accumulation portion 22 outputs of enabling signal before above-mentioned towards downstream.
Above-mentioned communication controller 63 is with above-mentioned ' order number, add from the number that drops into district Z, and the data of lighting a lamp of district certainly of some modulating signal ', or ' order number, add from the number that drops into district Z, and the district certainly of the closing modulating signal data of turning off the light ', or ' order number, add " END " idsplay order, and the district of the closing modulating signal data of turning off the light that end ', or ' order number, add the number of input district, upstream Z, and the upstream data of lighting a lamp of some modulating signal ', or ' order number, add the number of input district, upstream Z, and the upstream that the closes modulating signal data of lighting a lamp ', or ' order number, add from the number that drops into district Z, and the flashing light data of district certainly of wink signal ', or ' order number, add the number of input district, upstream Z, and the upstream flashing light data of wink signal ' input, via transmitting receiving device 65 and antenna 43 transmission.
These data are by dropping into the radio 36 received words of telltale 26, display controller 35 is by the order number of the data of reception, confirm to receive data and whether give oneself, confirm, according to the reception data, will " the order number " be shown towards digital display 32, or when data are turned off the light in district's end of a period, will " END " be shown towards digital display 32, as following, the lamp 38 of the second lamp portion 33 and the first lamp portion 31 is lit a lamp, flashing light, turned off the light.When dropping into the number odd number of district Z again, during with red, even number with green light a lamp, flashing light.
The data of lighting a lamp from the district ... the lamp 38 of the second lamp portion 33 is lit a lamp.
The data of turning off the light end for the data of turning off the light from the district or district ... the lamp 38 of the second lamp portion 33 is turned off the light.
From district's flashing light data ... with lamp 38 flashing lights of the second lamp portion 33.
The upstream data of lighting a lamp ... the lamp 38 of the first lamp portion 31 is lit a lamp.
The upstream data of turning off the light ... the lamp 38 of the first lamp portion 31 is turned off the light.
Upstream flashing light data ... with lamp 38 flashing lights of the first lamp portion 31.
As above-mentioned, lit a lamp at the lamp 38 that is positioned at the second lamp portion 33 that hauls oneself willingly into the input telltale 26 that the product collection container 10 into district Z is mounted, flashing light, turn off the light, by lighting a lamp, be elected to be the predetermined product collection container 10 of industry and be shown as picking up, pass through flashing light, as now, pick up and be elected to be the product collection container 10 that industry carries out object and be shown, by turning off the light, be not shown as picking up the product collection container 10 that is elected to be the industry object, by the second lamp portion 33, input telltale 26 is installed, be positioned at from the product collection container 10 that drops into district Z, the product collection container as the input object of the article 11 that are removed in the P of constituency is expressed.
Again, the lamp 38 of the first lamp portion 31 of the input telltale 26 that is mounted at the product collection container 10 that is positioned at input district, upstream Z is lit a lamp, flashing light, turn off the light, by lighting a lamp, be elected to be the predetermined product collection container 10 of industry and be shown as picking up, pass through flashing light, as now, pick up and be elected to be the product collection container 10 that industry carries out object and be shown, by turning off the light, be not shown as picking up the product collection container 10 that is elected to be the industry object, by the first lamp portion 31, input telltale 26 is installed, be positioned at the product collection container 10 of input district, upstream Z, the product collection container as the input object of the article 11 that are removed in the P of constituency is expressed.
Again, the state (light a lamp, flashing light, the state of turning off the light) of lamp 38 of the second lamp portion 33 that drops into telltale 26 is by display control unit 78 Be Controlled in advance from the district, again, the above-mentioned state of the lamp 38 of the first lamp portion 31 is by display control unit 77 Be Controlled of going ahead of the rest with upstream, product collection container 10 is when the input district Z input district Z towards downstream of upstream is moved, the above-mentioned state of the first lamp portion 31 of this input telltale 26 and the lamp 38 of the second lamp portion 33 is inspected simultaneously, and two sides' of the lamp 38 of the first lamp portion 31 and the second lamp portion 33 above-mentioned state is updated simultaneously.
' shift action of the product collection container 10 among the storage line A ': the shift action of product collection container 10 that drops into district Z according to each of the formation of the formation of the above-mentioned first straight line transfer line 21A, area controller 24 is as described below.
A. in dropping into district Z, free accumulation portion 22 is filled up forward.
B. advance to and drop into moving of district Z, be not as pick up be elected to be the industry object product collection container 10 time, down unconditional, before send enabling signal from respect to cooresponding area controller 24 from constituency P is output from dropping into district Z, empty accumulation portion 22 moves in the words that the upstream of downstream input district Z takes place.
C. advance to and drop into moving of district Z, when picking up the product collection container 10A that is elected to be the industry object, till before sending enabling signal to be output from the area controller 24 that drops into district Z, that is, to pick up be elected to be industry and end till, even empty accumulation portion 22 takes place, does not move and stop in the upstream of the input district in downstream Z, picking up the product collection container 10 that is elected to be the downstream that industry do not end desires towards downstream input district Z and moves and be prevented from, by preceding sending the output of enabling signal, beginning input district Z towards downstream moves (empty accumulation portion 22 occurs as condition in the upstream of the input district in downstream Z).
As above-mentioned, by dropping into district Z is that possible (licensed) product collection container 10 advances to and drops into district Z and when mobile, situation (situation that empty accumulation portion 22 does not have) standby in that the input district in downstream Z fills up becomes empty accumulation portion 22 and moves in the words of the state of the upstream of the input district in downstream Z generation.
With reference to Figure 16, concrete example is described on one side.
Six accumulation portions 22 are set at each and drop into district Z, shown in (a) among Figure 16, two product collection containers 10 in the downstream in the district 2 are not to pick up to be elected to be the industry object, the words that the accumulation portion 22 of two considerable part skies (not having product collection container 10) is arranged in the upstream in the district 3 in the downstream of adjacency, shown in (b) among Figure 16, by the function of stacking conveyor, two product collection containers 10 in the downstream in the district 2, catchment 3 towards adjacency is transferred, and is filled up forward.At this moment, the product collection container 10A that is elected to be the industry object that picks up in district 2 is moved to till the downstream end in district, but to from the area controller 24 of picking up constituency P, pick up be elected to be that industry ends and before send enabling signal to be output till, do not transferred towards distinguishing 3.
Again, shown in (a) among Figure 16, the words of the accumulation portion 22 of free (not having product collection container 10) in district 1, shown in (b) among Figure 16, the product collection container 10 of upstream is filled up forward, again, shown in (b) among Figure 16, take place by the handover of distinguishing the product collection container 10 in 2, empty accumulation portion 22, the picking up of downstream end that is not district 1 is elected to be the product collection container 10 of object already, transferred, filled up forward towards district 2.At this moment, the product collection container 10A that is elected to be the industry object that picks up in district 1 is shifted into till the downstream end in district, to from the area controller 24 of picking up constituency P, pick up be elected to be that industry ends and before send enabling signal to be output till, by 2 handovers towards the district.
As above-mentioned, product collection container 10 is removable by partly advancing to input district Z towards downstream, for picking up the product collection container 10A that is elected to be the industry object, operator H in the moving range that drops into district Z certainly, pick up the chance that is elected to be industry and increase, can improve efficiency of operation.(can pick up in the input district of upstream Z in advance and be elected to be industry, pick up the product collection container 10A that is elected to be the industry object and can be transferred to from dropping into Z aspect, district, operating efficiency can improve.)
Again, in input is distinguished Z, pick up and be elected to be the product collection container 10A that industry is implemented, till being elected to be end of a period already, can avoid being transferred to input district, downstream Z, can prevent to collect not enough generation picking up of input district Z.
' pick up be elected to be industry ': will be according to the effect of the formation of area controller 24, be elected to be industry action explanation with being configured in the picking up of operator H of picking up constituency P.
As shown in Figure 4, lit a lamp or flashing light or turn off the light at the lamp 38 that is positioned at the second lamp portion 33 that hauls oneself willingly into the input telltale 26 that the product collection container 10 into district Z is mounted, show by lighting a lamp to pick up and be elected to be industry, show to pick up by flashing light and be elected to be industry and carry out, show not pick up by turning off the light and be elected to be industry, at this moment, be shown from the interval of constituency P telltale 20 and each positive space of planes telltale 19.
Be configured in operator H from constituency P, based on the demonstration of interval telltale 20, the demonstration of each positive space of planes telltale 19, to take out from containing box 12 towards the article 11 that product collection container 10 drops into, the each taking-up, that pushes positive space of planes telltale 19 finishes button switch 19B, confirm the turning off the light of demonstration of positive space of planes telltale 19, article 11 are taken out, reexamine, dropped into (implementation is picked up and is elected to be industry) by the product collection container 10 that the input telltale 26 of flashing light is mounted towards being carried to from the lamp 38 that drops into the district Z and the second lamp portion 33.Again, the end of a period of the input of whole article 11 is pushed from the banded switch 23 that drops into district Z, makes the picking up of product collection container 10 for object be elected to be the industry end of a period.As above-mentioned, the lamp 38 of the second lamp portion 33, the product collection container 10 that input telltale 26 is mounted are positioned at when dropping into district Z, and only from seeing from constituency P, formation makes to pick up and is elected to be the already possible lamp of district certainly.
Again, the lamp 38 of the first lamp portion 31 of the input telltale 26 that is mounted at the product collection container 10 that is positioned at input district, upstream Z (can only from seeing from constituency P) is, light a lamp or flashing light or turn off the light, show by lighting a lamp to pick up and be elected to be industry, show to pick up by flashing light to be elected to be industry and to carry out, show by turning off the light not pick up to be elected to be industry.
During the flashing light of the lamp 38 of the first lamp portion 31, be configured in operator H from constituency P, based on from the demonstration of the interval of constituency P telltale 20, the demonstration of each positive space of planes telltale 19, be positioned at input district, the upstream Z of adjacency, for the product collection container 10 that the input telltale 26 of lamp 38 flashing lights of the first lamp portion 31 is mounted, the article 11 that will take out from the positive space of planes 16 from constituency P drop into (carry out in advance picking up the upstream and be elected to be industry).Again, the input of whole article 11 ends, and pushes the banded switch 23 of input district, upstream Z, makes the picking up of product collection container 10 for object be elected to be the industry end of a period.Like this, the lamp 38 of the first lamp portion 31, when dropping into product collection container 10 that telltale 26 is mounted and being positioned at input district, upstream Z, can be only from seeing from constituency P, form make pick up in advance be elected to be industry possible distinguish lamp in advance.
As above-mentioned, operator H can with from the article 11 that take out from constituency P, be fed into and drop into the product collection container 10 that is handled upside down district Z and the upstream input district Z certainly, as shown in Figure 4, each operator H can carry out being formed across continuous two scopes that drop into the input operation of district Z.Again, by this, shown in Figure 17 (a), except the input district Z in downstream, input district Z from upstream, carry out continuing towards the input district Z of the input operation of product collection container 10 with two people, the input district Z in only downstream becomes with operator one people and carries out towards the input district Z of the input operation of product collection container 10.That is, by being elected to be industry with operator H practicable picking up in dropping into district Z and upstream input district Z certainly, the practicable input district Z that is elected to be industry that picks up of each operator H, input district Z except downstream, the input district Z of adjacency continuously, skew, be configured as overlapping, drop among district Z at each,, pick up and be elected to be industry and be implemented by two people's operator.
Again, as mentioned above, even for pick up constituency P, will drop into the district Z be offset in the situation in downstream, also shown in Figure 17 (b), similarly, except the input district Z in downstream, from the input district Z of upstream, carry out continuing towards the input district Z of the input operation of product collection container 10 with two people, the input district Z in only downstream becomes with operator one people and carries out towards the input district Z of the input operation of product collection container 10.
Again, end, be elected to be the situation that industry ends towards picking up of this product collection container 10 by picking up the implementation that is elected to be industry, at digital display 32, " END " be shown.
Again, the digital display (display frame) 32 that drops into telltale 26 is mounted by the central authorities at the lamp (distinguishing lamp) 38 of lamp (distinguishing lamp certainly) the 38 and first lamp portion 31 of the second lamp portion 33 in advance, drops into product collection container 10 that telltale 26 is mounted, is becoming from the operator of input article 11 is the easiest and see.
As above-mentioned, words according to present embodiment, dropping into telltale 26 is handled upside down by transfer line B with product collection container 10, when this product collection container 10 is the product collection container of the input object that will drop into from the article 11 that positive space of planes 16 takes out, be expressed by dropping into telltale 26, that is, dropping into telltale 26 moves with product collection container 10, by whether to drop into telltale 26 expressions as the input object, be configured in the operator H that respectively picks up constituency P of storage line A, can misidentification do not drop into the product collection container 10 of object and intuitively cognitive, can prevent wrong the input.
Again, RFID (label) 34 is set in dropping into telltale 26, the user's that will be assigned with at product collection container 10 order number memory (writing) is in RFID (label) 34, drop into the upstream extremity of district Z at each, the detected RFID reader of the order number 42A that will be remembered at RFID (label) 34 is set respectively, by dropping at each among the district Z, the order number sequential memory that will be detected by RFID reader 42A, the product collection container of being moved into respectively to each input district Z 10 can be determined, practicable picking up is elected to be industry, by this, whether which position of each product collection container 10 at transfer line B can be had, do not need often to follow the trail of whereabouts from being fed into transfer line B, in case, even the position information of each product collection container 10 is eliminated, restore easily, can improve to pick up and select efficiency of operation.By RFID (label) 34 being set, can easily rewrite distinctive order number corresponding to the user's who is distributed in product collection container 10 order in dropping into telltale 26 again.
Again, words according to present embodiment, drop into telltale 26, setting shows second lamp portion 33 of usefulness and the first lamp portion 31 that upstream shows usefulness from the district, by the second lamp portion 33, practicable corresponding to picking up among the input district Z that picks up the constituency of oneself be elected to be the industry, again, by the demonstration of the first lamp portion 31, practicable the picking up of input district, upstream Z that is arranged in the upstream with oneself picking up constituency cooresponding input district Z adjacency is elected to be industry, in the input district Z and two sides of upstream input district Z of oneself, practicable picking up is elected to be industry.
Again, according to present embodiment, by being set according to the position of RFID reader 42A, the upstream extremity that each drops into district Z, can make the range that drops into district Z, by this, corresponding to operator's ability, can individually change each sector width (input district Z can being become extensively or narrow down).Again, be accompanied by the sector width change that drops into district Z, can will drop into district Z and offset, the configuration of picking up constituency P (the positive space of planes 16 of the frame 15 that flows).Again, will drop into the district Z, by being offset to the downstream than the cooresponding constituency P that picks up, input district Z in upstream is offset to the downstream, be offset to the downstream by dropping into district Z certainly, the operator will be from constituency P as the center, to pick up the distance that is elected to be industry and moves and shortens in order to carry out, and can improve operating efficiency.
Again, words according to present embodiment, at each each input district Z, move to the downstream and be filled by accumulation portion 22, product collection container 10, by in dropping into district Z, pick up and be elected to be the product collection container 10 input district Z towards downstream that industry ends and be moved, be not subjected to other influences that drops into district Z, can be displaced into easily and drop between district Z, moving of product collection container 10 is carried out efficiently, can make operator's ability maximization.
Again, words according to present embodiment, by dropping into district Z towards downstream and move and be prevented from, can stop the generation of the product collection container 10 of article 11 deficiencies of being ordered from dropping into district Z certainly, pick up the product collection container 10 that is elected to be industry and do not end (the product collection container 10 that drops into the downstream of district Z certainly).Again, at this moment, in downstream input district Z and position at the input district Z in the downstream of this input district, downstream Z, as usually, the accumulating of lasting and a plurality of product collection container 10, move and be implemented, moving of product collection container 10 is carried out efficiently, can make operator's ability maximization.
Again, in the above-described embodiments, though will drop into telltale 26 is installed on and carries out as the product collection container 10, but as shown in figure 18, to drop into telltale 26, be arranged at the pallet 85 of carrying product collection container 10, via pallet 85 will drop into telltale 26 be arranged at (corresponding to) also can as the product collection container 10.Again, will be as above-mentioned with more than 85 on the pallet that drops into telltale 26, by transfer line B circulation, the formation that can automatically drop into, automatically withdraw from for on-cycle pallet 85, with product collection container 10.
Again, in the present embodiment, order (or user) the user, with continuous order number assignment, be written into RFID 34, by this, the order number is dispensed to the product collection container 10 that input telltale 26 is installed, user or user's the order that is the article of classification destination or classification destination are required information, RFID 34 writes direct, by this, the product collection container 10 that drops into telltale 26 is being installed, can be being divided the article of distribution sort destination or classification destination to require information.
Again, in the present embodiment, though utilize container as product collection container 10, this product collection container 10 can be installed by tool 40 dropping into telltale 26, article 11 temporarily can be taken in, any container all can, for example, can utilize carboard etc.
Again, in the present embodiment, though use numeral (order number) as the distinctive symbol that user's order is determined, the literal of use bar code, letter (alphabet) etc. or pictograph etc. also can.At this moment,, be dispensed to user's order in proper order,, write towards RFID 34 by RFID write device 42B with this with bar code, literal or pictograph decision order.
Again, in the present embodiment, respectively picking up constituency P, though the formation of conduct configuration one people's operator H also can and constitute at the operator H that respectively picks up constituency P configuration plural number (for example, two people).By this, even in dropping into district Z, pick up the product collection container 10 that selects object not have at interval as the situation moved into of quilt, because the operating speed that drops in the district Z rises, can lower product collection container 10 and be trapped in the doubt that each drops into district Z, can improve to pick up and select efficiency of operation.Again, to pick up the article 11 of choosing directly towards product collection container 10 inputs (manually dropping into) though pick up the operator H of constituency P, but pick up constituency P at each, on the first straight line transfer line 21A, be configured into and be about to article 11 and also can as dropping into automatically towards the automatic throw-in equipment of the automatic input of product collection container 10, with article 11.
Again, in the present embodiment, though by changing the color (lamp of finishing button switch 19B of positive space of planes telltale 19 and drop into the first lamp portion 31 of telltale 26 and the color of the lamp 38 of the second lamp portion 33) of picking up constituency P and dropping into the lamp that district Z lights a lamp at each, operator H, can not get the product collection container 10 that drops into from the article 11 that take out from constituency P wrong, but the mode that makes operator H can not get product collection container 10 wrong is that any way all can, for example, the mode of the light intensity of change lamp also can.Again,, color is increased to three looks, per three can be picked up constituency P and drop into district Z designated color and changes colour alternatively respectively though the color of lamp is dichromatism (red and green).
Again, in the present embodiment, transfer line B is made of stacking conveyor and driving rolls conveyer, but also can by free conveyer formation.
Again, in the present embodiment, by clamping operator H, will the flow frame 15 and the first straight line transfer line 21A are disposed at opposition side, but for operator H, storage line A (frame 15 flows) and transfer line B (the first straight line transfer line 21A) are equipped on the same side also can.By this, can be with the article 11 that take out from positive space of planes 16, drop into (implementation is picked up and is elected to be already) towards being carried to the product collection container 10 that drops into district Z at the track of the hand that takes out (picking up choosing) like this, can improve operation.
Again, in the present embodiment, the frame 15 that will flow disposes along the first straight line transfer line 21A, but as long as positive space of planes (article storing portion) 16 is configured in each and picks up constituency P, picks up constituency P, also can with the azimuth configuration at right angle with the first straight line transfer line 21A at each.
Again, in the present embodiment, transfer line B is constituted by circular route, but by a plurality of (for example, two) circular route constitute also can, again, can change the height of carrying face of the product collection container 10 of these circular routes.
In the present embodiment, use the frame 15 that flows to select canopy, but the general canopy that uses article 11 or containing box not to move also can as picking up again.
Again, in the present embodiment, be incorporated in containing box 12 in the article 11 of each canopy 17 of the frame 15 that flows by mounting, but can part (piece) as unit, can increase the hop count of canopy 17.
Again, in the present embodiment, each canopy 17 of the frame 15 that flows is fixed, but can (direction of the first straight line transfer line 21A) formation mobile, that adjust also can at random in front and back.
Again, in the present embodiment, will use banded switch 23 towards the finishing of the article 11 of product collection container 10 as input media, but only be will finish input switch also can, only be that PS (Push Switch) also can.
Again, in the present embodiment, the destination of will classifying is distinguished as the user, but is not limited to the user, and the kind difference of shop difference, commodity etc. or classification difference, region difference, the difference of carrying flat truck etc. also can.
Claims (8)
1. pick up optional equipment for one kind, possess and have the picking up of a plurality of article storing portion that article are taken in respectively and select canopy,
Possess along above-mentioned picking up and select canopy, the Handling device that a plurality of product collection containers that the article of will classify respectively destination or classification destination require information to be assigned with are carried,
Require information corresponding to the article of above-mentioned classification destination, will pick up article that the article storing portion that selects canopy takes out towards the picking up the optional equipment of above-mentioned product collection container input from above-mentioned,
At the said goods collection container, will be in above-mentioned classification destination that the said goods collection container is assigned with respectively or the article of classification destination require the information memory,
Select canopy above-mentioned picking up,, the pick up constituency of implementation towards the taking-up operation of the article of the collection of above-mentioned product collection container formed in each article storing portion that fixes a number,
At above-mentioned Handling device, corresponding to the above-mentioned constituency of picking up, with the input district formation of distinguishing as the product collection container of the input object of picking up the article that take out in the constituency at this,
In the upstream portion in above-mentioned each input district, to be required information to read in the above-mentioned classification destination of the said goods collection container or the article of classification destination by memory, require the information memory by above-mentioned classification destination that will in each input district, be read out or the article of classifying the destination, will distinguish the product collection container that be moved into respectively in each input and determine as feature.
2. the optional equipment of picking up as claimed in claim 1, wherein in above-mentioned classification destination that the said goods collection container is assigned with respectively or the article of classification destination require information, with distinctive allocation of symbols, should remember at the said goods collection container by distinctive symbol,
At above-mentioned each product collection container, the input telltale that shows as the product collection container of the input object that will drop into from the article that above-mentioned article storing portion takes out is set,
At the above-mentioned telltale that respectively drops into, the memory unit of the above-mentioned distinctive symbol memory that will be assigned with at the product collection container that the input telltale is set is set,
Upstream portion in above-mentioned each input district is provided with the symbol readout device of reading at the symbol of the memory unit of above-mentioned input telltale by memory,
Drop into the above-mentioned symbol that is read out with above-mentioned symbol readout device in the district by memory at each, the product collection container of being moved into respectively to each input district is determined as feature.
3. the optional equipment of picking up as claimed in claim 2, wherein in each above-mentioned constituency of picking up, the article storing portion of picking up the constituency from formation takes out article, and configuration will be elected to be the operator that industry is carried out towards picking up of above-mentioned product collection container input;
At above-mentioned input telltale, be provided with:
Pick up the cooresponding corresponding product collection container that drops into the district in constituency, show and will be elected to be the read out instrument of district certainly whether industry has for what be located at that above-mentioned operator is configured from the picking up of article input that above-mentioned article storing portion of picking up the constituency takes out,
Be elected to be the upstream read out instrument whether industry has for being located at above-mentioned corresponding above-mentioned the picking up of product collection container, demonstration of dropping into the input district, upstream of the upstream adjacency of distinguishing;
Will with respect to be positioned at the corresponding product collection container that drops into the district, above-mentioned picking up is elected to be industry and whether has, by being arranged at the above-mentioned corresponding above-mentioned symbol readout device that drops into the district, confirm according to the above-mentioned symbol that is read out from above-mentioned memory unit, above-mentioned picking up is elected to be the words that industry has, Jiang Zi district read out instrument shows
Will with respect to the product collection container that is positioned at input district, above-mentioned upstream, above-mentioned pick up be elected to be the industry whether have, by being arranged at the above-mentioned symbol readout device in input district, above-mentioned upstream, confirm according to the above-mentioned symbol that is read out from above-mentioned memory unit, above-mentioned picking up is elected to be the words that industry has, the upstream read out instrument is shown
According to the demonstration of distinguishing read out instrument and upstream read out instrument certainly of above-mentioned input telltale, in correspondence input district and upstream input district, practicable picking up be elected to be industry as feature.
4. the optional equipment of picking up as claimed in claim 3, wherein by being elected to be industry with above-mentioned operator practicable picking up in above-mentioned corresponding input district and upstream input district, the practicable above-mentioned input district that is elected to be industry of picking up of above-mentioned each operator, adjacent input district continuously, skew, be configured as feature as overlapping.
5. as arbitrary described optional equipment of picking up in the claim 2 to 4, wherein make the position-movable of above-mentioned symbol readout device, by moving of symbol readout device, variable range corresponding to the correspondence input district on the above-mentioned above-mentioned Handling device of picking up the constituency is turned into be feature.
6. as arbitrary described optional equipment of picking up in the claim 1 to 5, wherein with above-mentioned each starting position, upstream of dropping into the district from coorespondingly above-mentionedly pick up the constituency, towards the downstream skew of the carrying direction of above-mentioned product collection container as feature.
7. as arbitrary described optional equipment of picking up in the claim 1 to 6, wherein with above-mentioned Handling device by accumulating at each the said goods collection container, move and the product collection container not colliding the conveyer that is designed as stacking mutually and constitutes, drop into the district each each, fill up in the downstream and a plurality of product collection containers can be accumulated, move as feature.
8. the optional equipment of picking up as claimed in claim 7, wherein be positioned at above-mentioned each drop into the product collection container in the downstream in district, till ending to input corresponding to the article that require information from article corresponding to the above-mentioned classification destination of picking up the constituency in this input district, will be towards mobile the stopping in the input district, downstream that is adjacent to the downstream, input district, above-mentioned downstream and be positioned at the input district in the downstream in this input district, downstream continues and accumulating, moving and carry out as feature a plurality of product collection containers.
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CN201410538242.6A CN104355030B (en) | 2010-05-27 | 2011-05-27 | Pick up optional equipment |
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JP2010121061A JP5187346B2 (en) | 2010-05-27 | 2010-05-27 | Picking equipment |
JP2010-121061 | 2010-05-27 |
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CN102295129B CN102295129B (en) | 2015-08-05 |
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CN201110140071.8A Active CN102295129B (en) | 2010-05-27 | 2011-05-27 | Pick up optional equipment |
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CN201410538242.6A Active CN104355030B (en) | 2010-05-27 | 2011-05-27 | Pick up optional equipment |
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JP (1) | JP5187346B2 (en) |
KR (2) | KR101565190B1 (en) |
CN (2) | CN104355030B (en) |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114701792A (en) * | 2018-05-23 | 2022-07-05 | 株式会社大福 | Picking system |
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JP5614435B2 (en) * | 2012-09-27 | 2014-10-29 | 株式会社ダイフク | Picking equipment |
CN106367881B (en) * | 2016-09-30 | 2018-02-09 | 浙江新宏达袜业有限公司 | A kind of intelligent socks production line |
CN115231168A (en) * | 2021-04-22 | 2022-10-25 | 杭州壹悟科技有限公司 | Warehousing operation system and method |
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JP3900347B2 (en) * | 2002-12-09 | 2007-04-04 | 日本輸送機株式会社 | Picking system |
JP2005350232A (en) * | 2004-06-11 | 2005-12-22 | Ishida Co Ltd | Picking system |
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JP5535454B2 (en) * | 2008-05-19 | 2014-07-02 | オークラ輸送機株式会社 | Picking system |
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2010
- 2010-05-27 JP JP2010121061A patent/JP5187346B2/en active Active
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2011
- 2011-02-24 TW TW100106167A patent/TWI494255B/en active
- 2011-05-26 KR KR1020110050098A patent/KR101565190B1/en active IP Right Grant
- 2011-05-27 CN CN201410538242.6A patent/CN104355030B/en active Active
- 2011-05-27 CN CN201110140071.8A patent/CN102295129B/en active Active
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JP2001088917A (en) * | 1999-07-16 | 2001-04-03 | Ishida Co Ltd | Picking system |
JP2004182462A (en) * | 2002-12-06 | 2004-07-02 | Nippon Yusoki Co Ltd | Picking system |
CN1624715A (en) * | 2003-09-30 | 2005-06-08 | 微软公司 | Radio frequency identification tag on picking container and display of pick list to order filler |
JP2005119809A (en) * | 2003-10-16 | 2005-05-12 | Toyo Kanetsu Solutions Kk | Picking method and picking indicating device |
CN201200124Y (en) * | 2008-05-20 | 2009-03-04 | 北京物资学院 | Physical experiment instrument managing system based on modern logistics management principle |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114701792A (en) * | 2018-05-23 | 2022-07-05 | 株式会社大福 | Picking system |
CN114701792B (en) * | 2018-05-23 | 2024-03-01 | 株式会社大福 | Picking system |
Also Published As
Publication number | Publication date |
---|---|
KR101565190B1 (en) | 2015-11-02 |
JP5187346B2 (en) | 2013-04-24 |
CN104355030B (en) | 2016-08-17 |
CN104355030A (en) | 2015-02-18 |
KR20110130360A (en) | 2011-12-05 |
KR20150064003A (en) | 2015-06-10 |
KR101615483B1 (en) | 2016-04-25 |
CN102295129B (en) | 2015-08-05 |
TWI494255B (en) | 2015-08-01 |
JP2011246233A (en) | 2011-12-08 |
TW201144191A (en) | 2011-12-16 |
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