CN102285800A - Hollow decoration process method of ceramic product - Google Patents
Hollow decoration process method of ceramic product Download PDFInfo
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- CN102285800A CN102285800A CN2011101480977A CN201110148097A CN102285800A CN 102285800 A CN102285800 A CN 102285800A CN 2011101480977 A CN2011101480977 A CN 2011101480977A CN 201110148097 A CN201110148097 A CN 201110148097A CN 102285800 A CN102285800 A CN 102285800A
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- ceramic
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- pellosil
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- decoration process
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Abstract
The invention provides a hollow decoration process method of a ceramic product, and the process method comprises the following steps: (1) shaping a blank, drying, finishing the blank, and biscuiting;(2) manufacturing a silicon gel film; (3) affixing the silicon gel film to the surface of the ceramic blank; (4) carrying out sand blasting on the ceramic blank affixed with the silicon gel film with a ceramic carving and hollowing sand blaster; (5) cleaning the sand-blasted ceramic product, drying and glazing; (6) firing; and (7) checking, packaging and warehousing. By applying the hollow decoration process method provided by the invention, the production efficiency is increased by more than 100 times compared with traditional hand carving, the hollow products can be industrially produced, and the production cost is lower; the qualified product rate is more than 95%, which is improved by about 20% compared with hand carving; the product is smooth and level, and has the advantages of high regularity, high grade and no separation of harmful substances; and the hollow decoration process method is suitable for everyday use, art ceramic and other fields, and meets the requirements of people on modern material and cultural life.
Description
Technical field
The present invention relates to a kind of decoration process method of ceramic, relate in particular to a kind of hollow out decoration process method of ceramic.
Background technology
Traditional ceramic surface decoration mainly is to adopt methods such as decal paper or artificial colored drawing pattern color to decorate, though can play certain decorative effect, the resistance to persistence of product appearance color is not enough, and the time can fade than length, influences decorative effect; And the chemical color that is adopted has contains harmful materials such as lead, cadmium, as is used for the decorative daily-use tableware, and the clear injury that goes out to cause to human body easily of these objectionable impuritiess influences the healthy of people; And adopt the class of ceramic of this decoration also not high.Along with socioeconomic fast development, improving constantly of people's living standard, people also improve constantly the requirement of ceramic, when requiring product to have practicality, also require product to have higher sight and aesthetic feeling, therefore, above-mentioned trailing can not satisfy the demand of the material and cultural life that people improve day by day." carving logical " or fretwork technology are the characteristic skill of artwork production such as vase and household china product, can overcome the existing deficiency of above-mentioned trailing.But because traditional " carving is logical " technology is on the device of wet base, according to the line lattice of device surface, with special-purpose cutter, the slowly carving sky of a manual cutter one cutter, time-consuming, take great energy, efficient is low, and regularity is poor, only just uses this production technology at some than the product of higher gears.
Summary of the invention
For overcoming above-mentioned deficiency, the object of the present invention is to provide a kind of class height, product smooth, smooth, regularity is high and can be unclear do not go out the decoration process method of the ceramic of objectionable impurities, satisfies the needs of the modern material and cultural life of people.
The technical solution adopted for the present invention to solve the technical problems is: a kind of hollow out decoration process method of ceramic may further comprise the steps:
(1) making of base substrate: blank forming, dry, repaired biscuit carry out biscuiting with base substrate, 650~750 ℃ of biscuiting temperature, 4~4.5 hours biscuiting time;
(2) making of pellosil by required decorative pattern, is not needing the hollowing part position to coat pellosil, and the gauge control of pellosil is at 1.0~1.2mm;
(3) pad pasting: with pellosil be attached to need that hollow out decorates on unglazed ceramic body surface;
(4) sandblast: will stick the ceramic body sandblast on pottery engraving hollow out sandblast machine behind the pellosil; The sandblast time is 30~40s; Silicon carbide is used in sandblast, being controlled to be of its fineness: diameter 0.1~0.2mm account for 50%, 0.5~0.8mm account for 50%; The control of the pressure of high velocity air and speed during sandblast: at 10~12MPa, more than the speed 60m/s, silicon carbide just can penetrate the thick ceramic body of 5mm that is the pressure-controlling of high velocity air, can adjust the pressure and the speed of high velocity air according to the thickness of ceramic body;
(5) will the ceramic after sandblast clean, drying and glazing;
(6) burn till: ceramic is burnt till in kiln, and firing temperature is 1150~1250 ℃, and firing time is 7~8 hours, naturally cooling, kiln discharge;
(7) check, packing, warehouse-in.
Use the present invention; its principle of work is: utilize the high velocity air of carrying silicon carbide secretly; the surface orientation that outside surface is posted the ceramic component after the biscuiting of pellosil impacts; cause the position of posting pellosil owing to be subjected to the recoil of pellosil and to the sorption of power and injury-free; be not subjected to the position of pellosil protection breakdown, reach the purpose of hollow out owing to the impact that is subjected to the silicon carbide high velocity air.Adopt above-mentioned decoration process method, production efficiency improves more than 100 times than traditional-handwork carving is logical, makes the hollow out series products be able to suitability for industrialized production, and every pellosil can use repeatedly, and production cost is lower; The product accepted product percentage reaches more than 95%, has improved about 20% than manual " carving is logical "; And its product is smooth, and is smooth, the regularity height, and class is high and can be unclear do not go out objectionable impurities, and the present invention is adapted to fields such as domestic ceramics, the art pottery, satisfies the needs of the modern material and cultural life of people.
Embodiment
Embodiment: a kind of hollow out decoration process method of ceramic may further comprise the steps:
(1) making of base substrate: the ceramic vase blank forming, dry, repaired biscuit carry out biscuiting with base substrate, 700 ℃ of biscuiting temperature, 4.2 hours biscuiting time;
(2) making of pellosil by required decorative pattern, is not needing the hollowing part position to coat pellosil, and the gauge control of pellosil is at 1.1mm;
(3) pad pasting: with pellosil be attached to need that hollow out decorates on unglazed ceramic vase billet surface;
(4) sandblast: will stick the ceramic body sandblast on pottery engraving hollow out sandblast machine behind the pellosil; The sandblast time is 35s; Silicon carbide is used in sandblast, being controlled to be of its fineness: diameter 0.1~0.2mm account for 50%, 0.5~0.8mm account for 50%; The control of the pressure of high velocity air and speed during sandblast: ceramic vase thickness 5mm, the pressure-controlling of high velocity air at 11MPa, more than the speed 60m/s;
(5) will the ceramic vase after sandblast clean, drying and glazing;
(6) burn till: ceramic vase is burnt till in kiln, and firing temperature is 1200 ℃, and firing time is 7.5 hours, naturally cooling, kiln discharge;
(7) check, packing, warehouse-in.
Claims (1)
1. the hollow out decoration process method of a ceramic is characterized in that: may further comprise the steps:
(1) making of base substrate: blank forming, dry, repaired biscuit carry out biscuiting with base substrate, 650~750 ℃ of biscuiting temperature, 4~4.5 hours biscuiting time;
(2) making of pellosil by required decorative pattern, is not needing the hollowing part position to coat pellosil, and the gauge control of pellosil is at 1.0~1.2mm;
(3) pad pasting: with pellosil be attached to need that hollow out decorates on unglazed ceramic body surface;
(4) sandblast: will stick the ceramic body sandblast on pottery engraving hollow out sander behind the pellosil; The sandblast time is 30~40s; Silicon carbide is used in sandblast, being controlled to be of its fineness: diameter 0.1~0.2mm account for 50%, 0.5~0.8mm account for 50%; The control of the pressure of high velocity air and speed during sandblast: at 10~12MPa, more than the speed 60m/s, silicon carbide just can penetrate the thick ceramic body of 5mm that is the pressure-controlling of high velocity air, can adjust the pressure and the speed of high velocity air according to the thickness of ceramic body;
(5) will the ceramic after sandblast clean, drying and glazing;
(6) burn till: ceramic is burnt till in kiln, and firing temperature is 1150~1250 ℃, and firing time is 7~8 hours, naturally cooling, kiln discharge;
(7) check, packing, warehouse-in.
Priority Applications (1)
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CN2011101480977A CN102285800A (en) | 2011-06-01 | 2011-06-01 | Hollow decoration process method of ceramic product |
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CN2011101480977A CN102285800A (en) | 2011-06-01 | 2011-06-01 | Hollow decoration process method of ceramic product |
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CN102285800A true CN102285800A (en) | 2011-12-21 |
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CN2011101480977A Pending CN102285800A (en) | 2011-06-01 | 2011-06-01 | Hollow decoration process method of ceramic product |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103029505A (en) * | 2013-01-09 | 2013-04-10 | 上海高诚艺术包装有限公司 | Hollow production method for ceramic appliances |
CN103507548A (en) * | 2012-06-25 | 2014-01-15 | 邱贵峰 | Method for making three-dimensional picture on ceramic plate |
CN103737497A (en) * | 2014-01-13 | 2014-04-23 | 上海澳金玻璃钢制品有限公司 | Production technology for surface sandblasting of SMC shower pan |
CN105384471A (en) * | 2015-10-15 | 2016-03-09 | 蒙娜丽莎集团股份有限公司 | Preparation method for decorative picture of thousand-layer carved ceramic plate |
CN106032101A (en) * | 2015-03-13 | 2016-10-19 | 李松万 | A manufacturing method of a ceramic part with a hollow pattern and a structure of the ceramic part |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1369383A (en) * | 2002-03-14 | 2002-09-18 | 刘夏石 | Method for carving multi-colour artistic ceramics without carve tracing |
CN1751897A (en) * | 2005-09-26 | 2006-03-29 | 重庆市古庭风旅游开发有限公司 | Technique for carving stone and wood products by using sand-jetting engraving |
CN1751896A (en) * | 2005-08-10 | 2006-03-29 | 海畅实业有限公司 | Method for making ceramic products with irregular transparent pattern |
CN101333119A (en) * | 2008-08-06 | 2008-12-31 | 陈振奎 | Mechanical sand blasting process for appearance pattern of ceramic |
CN201257631Y (en) * | 2008-09-02 | 2009-06-17 | 邓精华 | Ceramic hollow-out sculpturing machine |
-
2011
- 2011-06-01 CN CN2011101480977A patent/CN102285800A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1369383A (en) * | 2002-03-14 | 2002-09-18 | 刘夏石 | Method for carving multi-colour artistic ceramics without carve tracing |
CN1751896A (en) * | 2005-08-10 | 2006-03-29 | 海畅实业有限公司 | Method for making ceramic products with irregular transparent pattern |
CN1751897A (en) * | 2005-09-26 | 2006-03-29 | 重庆市古庭风旅游开发有限公司 | Technique for carving stone and wood products by using sand-jetting engraving |
CN101333119A (en) * | 2008-08-06 | 2008-12-31 | 陈振奎 | Mechanical sand blasting process for appearance pattern of ceramic |
CN201257631Y (en) * | 2008-09-02 | 2009-06-17 | 邓精华 | Ceramic hollow-out sculpturing machine |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103507548A (en) * | 2012-06-25 | 2014-01-15 | 邱贵峰 | Method for making three-dimensional picture on ceramic plate |
CN103507548B (en) * | 2012-06-25 | 2016-04-20 | 邱贵峰 | A kind of method making stereo-picture on ceramic wafer |
CN103029505A (en) * | 2013-01-09 | 2013-04-10 | 上海高诚艺术包装有限公司 | Hollow production method for ceramic appliances |
CN103737497A (en) * | 2014-01-13 | 2014-04-23 | 上海澳金玻璃钢制品有限公司 | Production technology for surface sandblasting of SMC shower pan |
CN106032101A (en) * | 2015-03-13 | 2016-10-19 | 李松万 | A manufacturing method of a ceramic part with a hollow pattern and a structure of the ceramic part |
CN105384471A (en) * | 2015-10-15 | 2016-03-09 | 蒙娜丽莎集团股份有限公司 | Preparation method for decorative picture of thousand-layer carved ceramic plate |
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Effective date of abandoning: 20111221 |