CN102247961B - Environment-friendly cleaning and maintenance machine for steel wire rope - Google Patents

Environment-friendly cleaning and maintenance machine for steel wire rope Download PDF

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Publication number
CN102247961B
CN102247961B CN2011101774190A CN201110177419A CN102247961B CN 102247961 B CN102247961 B CN 102247961B CN 2011101774190 A CN2011101774190 A CN 2011101774190A CN 201110177419 A CN201110177419 A CN 201110177419A CN 102247961 B CN102247961 B CN 102247961B
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take
steel wire
maintenance
groove
greasy filth
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CN102247961A (en
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刘万东
韩其三
侯东红
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HENAN ELECTRIC POWER BODA TECHNOLOGY Co Ltd
Henan Power Transmission And Distribution Project Co Ltd
State Grid Corp of China SGCC
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HENAN ELECTRIC POWER BODA TECHNOLOGY Co Ltd
Henan Power Transmission And Distribution Project Co Ltd
State Grid Corp of China SGCC
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Abstract

The invention discloses an environment-friendly cleaning and maintenance machine for a steel wire rope. The machine comprises a wire pay-off mechanism, a cleaning mechanism, a dirt-removing mechanism, a maintenance mechanism and a wire take-up mechanism, which are arranged in sequence, wherein the steel wire rope is cleaned and maintained by the wire pay-off mechanism, the cleaning mechanism, the dirt-removing mechanism, the maintenance mechanism and the wire take-up mechanism in sequence. By the adoption of the cleaning and maintenance machine disclosed by the invention, the problems of massive dirt accumulation, rust formation and damage happening during the use process of different types of steel wire ropes for constructions can be effectively avoided; and accidents of personal injury, traffic interruption and power failure, which are caused by the breakage of steel wire ropes during the construction process, can be effectively prevented by periodically cleaning and greasing steel wire ropes with the cleaning and maintenance machine every year. The cleaning and maintenance machine disclosed by the invention can be used for cleaning different types of steel wire ropes in a simple and highly-efficient method, has stable performances and good cleaning and maintenance effects. The cleaning and maintenance machine is easy to operate during the use process and has the beneficial effects of reducing the labor intensity, increasing the work efficiency, ensuring the service safety against twisting of steel wire ropes, prolonging the service life and the operating reliability of steel wire ropes and providing powerful guarantee for safety production.

Description

Environment-friendly type steel wire rope cleaning maintenance machine
Technical field
The present invention relates to a kind of wash machine, particularly a kind of environment-friendly type steel wire rope cleaning maintenance machine.
Background technology
Steel wire rope is applied very general in all trades and professions of modernization construction, particularly in power construction, civil engineering, some engineering construction fields such as mechanical and electric equipment installation are more commonly used, when steel wire rope is worked for a long time in machine driving, due to factors such as contact frictions, after causing steel wire rope to use certain hour, grease is understood thinning stretching out, steel wire rope is subject to the erosion of the materials such as dust, adhere to a lot of dust and the grains of sand in the grease of steel wire rope surface, affect use and the life-span of steel wire rope, it is the key factor of potential safety hazard that maintaining steel wire rope obtains fine or not always, directly have influence on the security of construction.Traditional processing mode is to adopt manual work to be cleaned steel wire rope, and labour intensity is large, inefficiency, and also cleaning performance is undesirable.
Summary of the invention
The present invention, in order to solve weak point of the prior art, provides a kind of Labor-saving high-efficiency, the good environment-friendly type steel wire rope cleaning maintenance machine of cleaning performance.
For solving the problems of the technologies described above, the present invention adopts following technical scheme: environment-friendly type steel wire rope cleaning maintenance machine, comprise the payingoff mechanism, wiper mechanism, scrubbing mechanism, maintenance establishment and the take-up mechanism that are arranged in order setting, steel wire rope carries out the cleaning maintenance operation by payingoff mechanism, wiper mechanism, scrubbing mechanism, maintenance establishment and take-up mechanism successively.
Described payingoff mechanism comprises wire-unfolding rack, two unwrapping wire support arms, the unwrapping wire adjustable shelf, the unwrapping wire hoist cylinder, unwrapping wire rotating shaft and mechanical type brake disc, two unwrapping wire support arm lower ends respectively with the wire-unfolding rack lower hinge, be provided with a unwrapping wire gangbar between two unwrapping wire support arm bottoms, two unwrapping wire support arm upper ends and unwrapping wire adjustable shelf underside of forward are hinged, unwrapping wire adjustable shelf front end and unwrapping wire rotating shaft are rotationally connected, unwrapping wire adjustable shelf rear end and wire-unfolding rack upper articulation, the piston rod of unwrapping wire adjustable shelf rear portion downside and unwrapping wire hoist cylinder is hinged, cylinder body and the wire-unfolding rack of unwrapping wire hoist cylinder are hinged, the mechanical type brake disc is arranged on the wire-unfolding rack sidepiece and is connected with the unwrapping wire rotating shaft transmission.
Described wiper mechanism comprises the rinse bath of open top, the first greasy filth groove, two the first guide rollers, two pulleys of race more than first, the first Temperature controlled heater and the first blowoff gate valve, the rinse bath lower front is provided with the rinse bath support, the rinse bath inner bottom surface is low inclined plane after front height, the first greasy filth groove is positioned at the rinse bath rear portion, the first greasy filth groove and rinse bath bottom are communicated with, two the first guide rollers rotate respectively and are located at rinse bath front side board top and back side panel top, rotate and be located at rinse bath inside side by side before and after two pulleys of race more than first, the first Temperature controlled heater is between two pulleys of race more than first, the first blowoff gate valve is located at the rear side lower part of the first greasy filth groove.
The inclined plane front and rear of described rinse bath inner bottom part is respectively equipped with first guide wheel, between two the first guide wheels, is connected with the first rope that rinse bath is all stretched out at two ends, is connected with the first greasy filth scraper plate between two the first guide wheels on the first rope; The double-layer box body formula structure that described the first greasy filth groove is comprised of the first internal box and the first outer case, the first internal box and the first outer case are flexibly connected.
Described scrubbing mechanism comprises the case lid of scrubbing case, the setting of scrubbing upper box part, the groove that grafts clay of scrubbing lower box part setting, two high pressure draught nozzles and two wire brushes, the groove bottom of grafting clay is provided with the scrubbing support, two high pressure draught nozzles coaxially are located in the scrubbing case along fore-and-aft direction, and two wire brushes vertically rotate and are located in the scrubbing case and are positioned at two high pressure draught nozzle rears.
Described maintenance establishment comprises the maintenance groove of open top, the second greasy filth groove, two the second guide rollers, two pulleys of race more than second, the second Temperature controlled heater, dry up air nozzle and the second blowoff gate valve, maintenance groove lower front is provided with maintenance groove support, maintenance groove inner bottom surface is low early and high after inclined plane, the second greasy filth groove is positioned at maintenance groove front portion, the second greasy filth groove and maintenance groove bottom are communicated with, two the second guide rollers rotate respectively and are located at maintenance groove front side board top and back side panel top, rotate side by side before and after two pulleys of race more than second and be located at maintenance groove inside, the second Temperature controlled heater is between two pulleys of race more than second, the second blowoff gate valve is located at the front side lower part of the second greasy filth groove, dry up the dead ahead that air nozzle is located at maintenance groove rear portion and is positioned at the second guide roller on maintenance groove back side panel.
The inclined plane front and rear of described maintenance groove inner bottom part is respectively equipped with second guide wheel, between two the second guide wheels, is connected with the second rope that the maintenance groove is all stretched out at two ends, is connected with the second greasy filth scraper plate between two the second guide wheels on the second rope; The double-layer box body formula structure that described the second greasy filth groove is comprised of the second internal box and the second outer case, the second internal box and the second outer case are flexibly connected.
Described take-up mechanism comprises the take-up support, two take-up support arms, the take-up adjustable shelf, take-up hoist cylinder and take-up rotating shaft, two take-up support arm lower ends respectively with take-up support lower hinge, be provided with a take-up gangbar between two take-up support arm bottoms, two take-up support arm upper ends and take-up adjustable shelf underside of forward are hinged, take-up adjustable shelf front end and take-up rotating shaft are rotationally connected, take-up adjustable shelf rear end and take-up support upper articulation, the piston rod of take-up adjustable shelf rear portion downside and take-up hoist cylinder is hinged, the cylinder body of take-up hoist cylinder and take-up support are hinged, take-up support upper front end is provided with bus cable device, the take-up adjustable shelf is provided with the hydraulic motor of band brake, the clutch end of hydraulic motor is provided with drive sprocket set, bus cable device is provided with the winding displacement sprocket wheel, the take-up rotating shaft is provided with the take-up sprocket wheel, drive sprocket set is in transmission connection with winding displacement sprocket wheel and take-up sprocket chain respectively.
Described bus cable device comprises that transverse horizontal is arranged on the leading screw and the feed rod that is positioned at the leading screw below of take-up support upper end, the winding displacement sprocket wheel is located on leading screw, leading screw and feed rod are provided with sliding seat, sliding seat with leading screw, is spirally connected respectively and feed rod is slidably connected, and sliding seat is provided with a horizontal guide roller and is positioned at two vertical deflector rolls of horizontal guide roller both sides.
Described leading screw and feed rod are provided with protective cover outward, and the leading screw outer end is provided with turning handle, and take-up rotating shaft outer end is provided with the goat's horn handle.
Adopt technique scheme, there is following beneficial effect:
1, will be wound with and need the draw drum that cleans steel wire rope to be placed on payingoff mechanism, empty take-up reel is placed on take-up mechanism, after being passed to wiper mechanism, scrubbing mechanism, maintenance establishment successively, the fag end of steel wire rope on draw drum is wound on the take-up reel of take-up mechanism, the power of haulage cable is sent by take-up mechanism, after so just soon a spooling being cleaned and maintains, is wound on another take-up reel.
2, payingoff mechanism utilizes the mechanical braking mode to control out line tension; When the handling cheese, the unwrapping wire adjustable shelf adopts by unwrapping wire hoist cylinder hydraulic control lifting, thereby realizes the purpose of the height of adjusting draw drum, and the unwrapping wire hoist cylinder meets the height that can change the wire-unfolding rack center, meets the unwrapping wire requirement of different disk tracks; The unwrapping wire support arm plays the effect of supporting draw drum, and the unwrapping wire gangbar plays the effect that makes two unwrapping wire support arm interlocks.
3, two the first guide rollers play the guide effect of steel wire rope, and steel wire rope rotates under the drive of take-up power on two pulleys of race more than first.Now, the first Temperature controlled heater energising, constantly improve the temperature of cleaning trough inner water, and the steel wire rope that Heating Cyclic is moved backward, make the greasy dirt of its adhesion and other attachments constantly come off and sink to bottom of rinse bath in high-temperature water.The rinse bath inner bottom surface is designed to low inclined plane after front height, the greasy filth dirt is flowed directly in the first greasy filth groove, the first greasy filth groove is box-type, design is inside and outside two-layer, dirt is wandered the first internal box, if when waste concentration should not be emitted from the first blowoff gate valve greatly, the first internal box directly can be put forward, be reinstalled in again the first outer case inside after dirt is poured out.Design in addition the first greasy filth scraper plate on the rinse bath inclined plane, two ends have the first rope to connect, and when clearing up some sticky pair of dirts that property are stronger, can pull the first rope, the first greasy filth scraper plate is slided in the rinse bath bottom surface, the greasy filth dirt is cleared up in the first greasy filth groove.
4, scrubbing mechanism belongs to the secondary cleaning of the machine, two high pressure draught nozzles form according to Raphel nozzle arrangements principle design, the speed subsonic speed of air-flow is brought up to the velocity of sound by the structure of nozzle, finally arrive supersonic speed, two high pressure draught nozzles of steel wire penetrating will not have the dirt of removing to blow off in rinse bath on steel wire rope, steel wire rope is again by between the wire brush of two High Rotation Speeds, two wire brushes are further cleared up steel wire rope, make the cleaner of steel wire rope cleaning.
5, two the second guide rollers play the guide effect of steel wire rope, steel wire rope rotates under the drive of take-up power on two pulleys of race more than second, in the maintenance groove, the second Temperature controlled heater is housed, lubricating grease high-temperature is melted, cleaning-drying steel wire rope later maintenance groove inner disc turn by, like this steel wire rope can obtain soaking uniformly make lubricated abundant.Install and to dry up air nozzle in the rope-out end of maintenance groove, blow away on steel wire rope unnecessary grease and unnecessary grease is got back in the maintenance groove; So not only saved lubricating grease but also prevented environmental pollution.The rinse bath inner bottom surface is designed to low inclined plane after front height, the greasy filth dirt is flowed directly in the second greasy filth groove, the second greasy filth groove is box-type, design is inside and outside two-layer, dirt is wandered the second internal box, if when waste concentration should not be emitted from the second blowoff gate valve greatly, the second internal box directly can be put forward, be reinstalled in again the second outer case inside after dirt is poured out.Design in addition the second greasy filth scraper plate on the rinse bath inclined plane, two ends have the second rope to connect, and when clearing up some sticky pair of dirts that property are stronger, can pull the second rope, the second greasy filth scraper plate is slided in the rinse bath bottom surface, the greasy filth dirt is cleared up in the second greasy filth groove.
6, take-up mechanism, by fluid motor-driven, not only can be regulated take-up speed, and take-up reel also realizes that hydraulic lifting controls, and the take-up hoist cylinder meets the height that can change the take-up carriage center, meets the take-up requirement of different disk tracks; The take-up support arm plays the effect of supporting draw drum, and the take-up gangbar plays the effect that makes two take-up support arm interlocks.
7, hydraulic motor drives the winding displacement sprocket wheel of bus cable device by drive sprocket set, the winding displacement sprocket wheel drives leading screw and rotates, because leading screw and sliding seat are spirally connected, sliding seat and feed rod are slidably connected, sliding seat just moves along feed rod and leading screw left and right horizontal, steel wire rope is located between horizontal guide roller and two vertical deflector rolls, makes the steel wire rope uniform winding on take-up reel.
The present invention can effectively prevent the phenomenons such as a large amount of contaminations, corrosion and damage that all kinds of constructions in use cause with steel wire rope, by the regular maintenance that steel wire rope is cleaned, oils in every year, can effectively avoid invar silk fracture of rope in construction and the generation of the personnel's injury, interruption of communication and the power outage that cause.The present invention is simple, efficient to all kinds of steel wire rope cleaning methods, stable performance, and cleaning maintenance is respond well.In use easy and simple to handle, alleviated labour intensity, improved operating efficiency, guaranteed the use safety of lap guard steel wire rope, and extended service life and the functional reliability of steel wire rope, for safety in production provides powerful guarantee.
The accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of payingoff mechanism in the middle of Fig. 1;
Fig. 3 is the left view of Fig. 2;
Fig. 4 is the structural representation of wiper mechanism in the middle of Fig. 1;
Fig. 5 is the top view of Fig. 4;
Fig. 6 is the structural representation of scrubbing mechanism in the middle of Fig. 1;
Fig. 7 is the structural representation of maintenance establishment in the middle of Fig. 1;
Fig. 8 is the top view of Fig. 7;
Fig. 9 is the structural representation of take-up mechanism in the middle of Fig. 1;
Figure 10 is the right view of Fig. 9;
Figure 11 is the top view of Fig. 9.
The specific embodiment
As shown in Fig. 1~Figure 11, environment-friendly type steel wire rope cleaning maintenance machine of the present invention, comprise the payingoff mechanism 1, wiper mechanism 2, scrubbing mechanism 3, maintenance establishment 4 and the take-up mechanism 5 that are arranged in order setting, steel wire rope carries out the cleaning maintenance operation by payingoff mechanism 1, wiper mechanism 2, scrubbing mechanism 3, maintenance establishment 4 and take-up mechanism 5 successively.
Payingoff mechanism 1 comprises wire-unfolding rack 6, two unwrapping wire support arms 7, unwrapping wire adjustable shelf 8, unwrapping wire hoist cylinder 9, unwrapping wire rotating shaft 10 and mechanical type brake disc 11, two unwrapping wire support arm 7 lower ends respectively with wire-unfolding rack 6 lower hinge, be provided with a unwrapping wire gangbar 12 between two unwrapping wire support arm 7 bottoms, two unwrapping wire support arm 7 upper ends and unwrapping wire adjustable shelf 8 underside of forward are hinged, unwrapping wire adjustable shelf 8 front ends and unwrapping wire rotating shaft 10 are rotationally connected, unwrapping wire adjustable shelf 8 rear ends and wire-unfolding rack 6 upper articulations, the piston rod of unwrapping wire adjustable shelf 8 rear portion downsides and unwrapping wire hoist cylinder 9 is hinged, the cylinder body of unwrapping wire hoist cylinder 9 and wire-unfolding rack 6 are hinged, mechanical type brake disc 11 is arranged on wire-unfolding rack 6 sidepieces and is in transmission connection with unwrapping wire rotating shaft 10.
Wiper mechanism 2 comprises the rinse bath 12 of open top, the first greasy filth groove 13, two the first guide rollers 14, two pulleys of race more than first 15, the first Temperature controlled heater 16 and the first blowoff gate valve 17, rinse bath 12 lower front are provided with rinse bath support 65, rinse bath 12 inner bottom surface are low inclined plane after front height, the first greasy filth groove 13 is positioned at rinse bath 12 rear portions, the first greasy filth groove 13 and rinse bath 12 bottoms are communicated with, two the first guide rollers 14 rotate respectively and are located at rinse bath 12 front side board tops and back side panel top, two pulley of race more than first 15 front and back are rotated side by side and are located at rinse bath 12 inside, the first Temperature controlled heater 16 is between two pulleys of race more than first 14, the first blowoff gate valve 17 is located at the rear side lower part of the first greasy filth groove 13.The inclined plane front and rear of rinse bath 12 inner bottom parts is respectively equipped with first guide wheel 18, being connected with two ends between two the first guide wheels 18 all stretches out on the first rope 19, the first ropes 19 of rinse bath 12 and is connected with the first greasy filth scraper plate 20 between two the first guide wheels 18; The double-layer box body formula structure that the first greasy filth groove 13 is comprised of the first internal box 21 and the first outer case 22, the first internal box 21 and the first outer case 22 are flexibly connected.
Scrubbing mechanism 3 comprises that case lid 24, scrubbing case 23 bottoms that scrubbing case 23, scrubbing case 23 tops arrange arrange graft clay groove 25, two high pressure draught nozzles 26 and two wire brushes 27, groove 25 bottoms of grafting clay are provided with scrubbing support 28, two high pressure draught nozzles 26 coaxially are located in scrubbing case 23 along fore-and-aft direction, and two wire brushes 27 vertically rotate and are located in scrubbing case 23 and are positioned at two high pressure draught nozzle 26 rears.
Maintenance establishment 4 comprises the maintenance groove 29 of open top, the second greasy filth groove 30, two the second guide rollers 31, two pulleys of race more than second 32, the second Temperature controlled heater 33, dry up air nozzle 34 and the second blowoff gate valve 35, maintenance groove 29 lower front are provided with maintenance groove support 36, maintenance groove 29 inner bottom surface are low early and high after inclined plane, the second greasy filth groove 30 is positioned at maintenance groove 29 front portions, the second greasy filth groove 30 and maintenance groove 29 bottoms are communicated with, two the second guide rollers 31 rotate respectively and are located at maintenance groove 29 front side board tops and back side panel top, two pulley of race more than second 32 front and back are rotated side by side and are located at maintenance groove 29 inside, the second Temperature controlled heater 33 is between two pulleys of race more than second 32, the second blowoff gate valve 35 is located at the front side lower part of the second greasy filth groove 30, dry up the dead ahead that air nozzle 34 is located at maintenance groove 29 rear portions and is positioned at the second guide roller 31 on maintenance groove 29 back side panels.The inclined plane front and rear of maintenance groove 29 inner bottom parts is respectively equipped with second guide wheel 37, being connected with two ends between two the second guide wheels 37 all stretches out on the second rope 38, the second ropes 38 of maintenance groove 29 and is connected with the second greasy filth scraper plate 39 between two the second guide wheels 37; The double-layer box body formula structure that the second greasy filth groove 30 is comprised of the second internal box 40 and the second outer case 41, the second internal box 40 and the second outer case 41 are flexibly connected.
Take-up mechanism 5 comprises take-up support 42, two take-up support arms 43, take-up adjustable shelf 44, take-up hoist cylinder 45 and take-up rotating shaft 46, two take-up support arm 43 lower ends respectively with take-up support 42 lower hinge, be provided with a take-up gangbar 47 between two take-up support arm 43 bottoms, two take-up support arm 43 upper ends and take-up adjustable shelf 44 underside of forward are hinged, take-up adjustable shelf 44 front ends and take-up rotating shaft 46 are rotationally connected, take-up adjustable shelf 44 rear ends and take-up support 42 upper articulations, the piston rod of take-up adjustable shelf 44 rear portion downsides and take-up hoist cylinder 45 is hinged, the cylinder body of take-up hoist cylinder 45 and take-up support 42 are hinged, take-up support 42 upper front end are provided with bus cable device, take-up adjustable shelf 44 is provided with the hydraulic motor 49 of band brake 48, the clutch end of hydraulic motor 49 is provided with drive sprocket set 50, bus cable device is provided with winding displacement sprocket wheel 51, take-up rotating shaft 46 is provided with take-up sprocket wheel 52, drive sprocket set 50 is in transmission connection with winding displacement sprocket wheel 51 and take-up sprocket wheel 52 chains respectively.
Bus cable device comprises that transverse horizontal is arranged on the leading screw 53 and the feed rod 54 that is positioned at leading screw 53 belows of take-up support 42 upper ends, winding displacement sprocket wheel 51 is located on leading screw, leading screw 53 and feed rod 54 are provided with sliding seat 55, sliding seat 55 with leading screw 53, is spirally connected respectively and feed rod 54 is slidably connected, and sliding seat 55 is provided with a horizontal guide roller 56 and is positioned at two vertical deflector rolls 57 of horizontal guide roller 56 both sides.Be provided with protective cover 58 outside leading screw 53 and feed rod 54, leading screw 53 outer ends are provided with turning handle 59, and take-up rotating shaft 46 outer ends are provided with goat's horn handle 60.
When work is used, by being wound with, need the draw drum 62 that cleans steel wire rope 61 to wear in the unwrapping wire rotating shaft 10 of payingoff mechanism 1, empty take-up reel 63 is worn in the take-up rotating shaft 46 of take-up mechanism 5, by the fag end of steel wire rope 61 on draw drum 62, successively through first guide roller 14 of wiper mechanism 2, two pulleys of race more than first 15 and another the first guide rollers 14, steel wire rope 61 rotates under the drive of take-up power on two pulleys of race more than first 15.Now, the first Temperature controlled heater 16 energising, constantly improve the temperature of rinse bath 12 interior water, and the steel wire rope 61 that Heating Cyclic is moved backward constantly comes off the greasy dirt of its adhesion and other attachments and sinks to rinse bath 12 bottoms in high-temperature water.When some sticky pair of dirts that property are stronger of cleaning, can pull the first rope 19, make the first greasy filth scraper plate 20 in rinse bath 12 bottom surfaces slips, the greasy filth dirt is cleared up in the first greasy filth groove 13.If when waste concentration should not be emitted from the first blowoff gate valve 17 greatly, the first internal box 21 directly can be put forward, be reinstalled in again the first outer case 22 inside after dirt is poured out.
Then steel wire rope 61 passes two high pressure draught nozzles 26 of scrubbing mechanism 3 successively, high pressure draught air nozzle 26 is provided with at least three shower nozzles around steel wire rope 61 circumference, to on steel wire rope 61, in rinse bath 12, not have the dirt of removing to blow off, steel wire rope 61 is again by between the wire brush 27 of two High Rotation Speeds, two wire brushes 27 are cleaning steel wire rope 61 further, makes steel wire rope 61 clear up totallyer.
Then steel wire rope 61 successively through second guide roller 31 of maintenance establishment 4, two pulleys of race more than second 32, dry up air nozzle 34 and another the second guide roller 31, steel wire rope 61 rotates under the drive of take-up power on two pulleys of race more than second 32.Now, the second Temperature controlled heater 33 energising, melt lubricating grease high-temperature, cleaning-drying steel wire rope 61 later maintenance groove 29 inner discs turn by, like this steel wire rope 61 can obtain soaking uniformly make lubricated abundant.Install and to dry up air nozzle 34 in the rope-out end of maintenance groove 29, blow away on steel wire rope 61 unnecessary grease and unnecessary grease is got back in maintenance groove 29; So not only saved lubricating grease but also prevented environmental pollution.When some sticky pair of dirts that property are stronger of cleaning, can pull the second rope 38, make the second greasy filth scraper plate 39 in the 29 bottom surfaces slips of maintenance groove, the greasy filth dirt is cleared up in the second greasy filth groove 30.If when waste concentration should not be emitted from the second blowoff gate valve 35 greatly, the second internal box 40 directly can be put forward, be reinstalled in again the second outer case 41 inside after dirt is poured out.
Steel wire rope 61 is last again through between the horizontal guide roller 56 of take-up mechanism 5 and two vertical deflector rolls 57, the fag end of steel wire rope 61 is fixed on take-up reel 63, hydraulic motor 49 drives take-up sprocket wheel 52 by drive sprocket set 50 and winding displacement sprocket wheel 51 rotates, take-up rotating shaft 46 drives take-up reel 63 and rotates, and take-up reel 63 pulls steel wire rope 61 to be wound on take-up reel 63 after the steel wire rope cleaning maintenance on draw drum 62.Steel wire rope 61 is wound in the process on take-up reel 63, winding displacement sprocket wheel 51 drives leading screw 53 and rotates, because leading screw 53 and sliding seat 55 are spirally connected, sliding seat 55 is slidably connected with feed rod 54, sliding seat 55 just moves along feed rod 54 and leading screw 53 left and right horizontal, horizontal guide roller 56 on sliding seat 55 and two vertical deflector rolls 57 also left and right horizontal move, and so just make steel wire rope 61 on take-up reel 63.

Claims (9)

1. environment-friendly type steel wire rope cleaning maintenance machine, it is characterized in that: comprise the payingoff mechanism, wiper mechanism, scrubbing mechanism, maintenance establishment and the take-up mechanism that are arranged in order setting, steel wire rope carries out the cleaning maintenance operation by payingoff mechanism, wiper mechanism, scrubbing mechanism, maintenance establishment and take-up mechanism successively;
Described payingoff mechanism comprises wire-unfolding rack, two unwrapping wire support arms, the unwrapping wire adjustable shelf, the unwrapping wire hoist cylinder, unwrapping wire rotating shaft and mechanical type brake disc, two unwrapping wire support arm lower ends respectively with the wire-unfolding rack lower hinge, be provided with a unwrapping wire gangbar between two unwrapping wire support arm bottoms, two unwrapping wire support arm upper ends and unwrapping wire adjustable shelf underside of forward are hinged, unwrapping wire adjustable shelf front end and unwrapping wire rotating shaft are rotationally connected, unwrapping wire adjustable shelf rear end and wire-unfolding rack upper articulation, the piston rod of unwrapping wire adjustable shelf rear portion downside and unwrapping wire hoist cylinder is hinged, cylinder body and the wire-unfolding rack of unwrapping wire hoist cylinder are hinged, the mechanical type brake disc is arranged on the wire-unfolding rack sidepiece and is connected with the unwrapping wire rotating shaft transmission.
2. environment-friendly type steel wire rope cleaning maintenance machine according to claim 1, it is characterized in that: described wiper mechanism comprises the rinse bath of open top, the first greasy filth groove, two the first guide rollers, two pulleys of race more than first, the first Temperature controlled heater and the first blowoff gate valve, the rinse bath lower front is provided with the rinse bath support, the rinse bath inner bottom surface is low inclined plane after front height, the first greasy filth groove is positioned at the rinse bath rear portion, the first greasy filth groove and rinse bath bottom are communicated with, two the first guide rollers rotate respectively and are located at rinse bath front side board top and back side panel top, rotate and be located at rinse bath inside side by side before and after two pulleys of race more than first, the first Temperature controlled heater is between two pulleys of race more than first, the first blowoff gate valve is located at the rear side lower part of the first greasy filth groove.
3. environment-friendly type steel wire rope cleaning maintenance machine according to claim 2, it is characterized in that: the inclined plane front and rear of described rinse bath inner bottom part is respectively equipped with first guide wheel, be connected with the first rope that rinse bath is all stretched out at two ends between two the first guide wheels, be connected with the first greasy filth scraper plate between two the first guide wheels on the first rope; The double-layer box body formula structure that described the first greasy filth groove is comprised of the first internal box and the first outer case, the first internal box and the first outer case are flexibly connected.
4. environment-friendly type steel wire rope cleaning maintenance machine according to claim 1, it is characterized in that: described scrubbing mechanism comprises the case lid of scrubbing case, the setting of scrubbing upper box part, the groove that grafts clay of scrubbing lower box part setting, two high pressure draught nozzles and two wire brushes, the groove bottom of grafting clay is provided with the scrubbing support, two high pressure draught nozzles coaxially are located in the scrubbing case along fore-and-aft direction, and two wire brushes vertically rotate and are located in the scrubbing case and are positioned at two high pressure draught nozzle rears.
5. environment-friendly type steel wire rope cleaning maintenance machine according to claim 1, it is characterized in that: described maintenance establishment comprises the maintenance groove of open top, the second greasy filth groove, two the second guide rollers, two pulleys of race more than second, the second Temperature controlled heater, dry up air nozzle and the second blowoff gate valve, maintenance groove lower front is provided with maintenance groove support, maintenance groove inner bottom surface is low early and high after inclined plane, the second greasy filth groove is positioned at maintenance groove front portion, the second greasy filth groove and maintenance groove bottom are communicated with, two the second guide rollers rotate respectively and are located at maintenance groove front side board top and back side panel top, rotate side by side before and after two pulleys of race more than second and be located at maintenance groove inside, the second Temperature controlled heater is between two pulleys of race more than second, the second blowoff gate valve is located at the front side lower part of the second greasy filth groove, dry up the dead ahead that air nozzle is located at maintenance groove rear portion and is positioned at the second guide roller on maintenance groove back side panel.
6. environment-friendly type steel wire rope cleaning maintenance machine according to claim 5, it is characterized in that: the inclined plane front and rear of described maintenance groove inner bottom part is respectively equipped with second guide wheel, be connected with the second rope that the maintenance groove is all stretched out at two ends between two the second guide wheels, be connected with the second greasy filth scraper plate between two the second guide wheels on the second rope; The double-layer box body formula structure that described the second greasy filth groove is comprised of the second internal box and the second outer case, the second internal box and the second outer case are flexibly connected.
7. environment-friendly type steel wire rope cleaning maintenance machine according to claim 1, it is characterized in that: described take-up mechanism comprises the take-up support, two take-up support arms, the take-up adjustable shelf, take-up hoist cylinder and take-up rotating shaft, two take-up support arm lower ends respectively with take-up support lower hinge, be provided with a take-up gangbar between two take-up support arm bottoms, two take-up support arm upper ends and take-up adjustable shelf underside of forward are hinged, take-up adjustable shelf front end and take-up rotating shaft are rotationally connected, take-up adjustable shelf rear end and take-up support upper articulation, the piston rod of take-up adjustable shelf rear portion downside and take-up hoist cylinder is hinged, the cylinder body of take-up hoist cylinder and take-up support are hinged, take-up support upper front end is provided with bus cable device, the take-up adjustable shelf is provided with the hydraulic motor of band brake, the clutch end of hydraulic motor is provided with drive sprocket set, bus cable device is provided with the winding displacement sprocket wheel, the take-up rotating shaft is provided with the take-up sprocket wheel, drive sprocket set is in transmission connection with winding displacement sprocket wheel and take-up sprocket chain respectively.
8. environment-friendly type steel wire rope cleaning maintenance machine according to claim 7, it is characterized in that: described bus cable device comprises that transverse horizontal is arranged on the leading screw and the feed rod that is positioned at the leading screw below of take-up support upper end, the winding displacement sprocket wheel is located on leading screw, leading screw and feed rod are provided with sliding seat, sliding seat with leading screw, is spirally connected respectively and feed rod is slidably connected, and sliding seat is provided with a horizontal guide roller and is positioned at two vertical deflector rolls of horizontal guide roller both sides.
9. environment-friendly type steel wire rope cleaning maintenance machine according to claim 8, it is characterized in that: described leading screw and feed rod are provided with protective cover outward, and the leading screw outer end is provided with turning handle, and take-up rotating shaft outer end is provided with the goat's horn handle.
CN2011101774190A 2011-06-29 2011-06-29 Environment-friendly cleaning and maintenance machine for steel wire rope Active CN102247961B (en)

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