CN103144749B - Steel cable comprehensive maintenance, cleaning and maintaining system of winch for boat - Google Patents
Steel cable comprehensive maintenance, cleaning and maintaining system of winch for boat Download PDFInfo
- Publication number
- CN103144749B CN103144749B CN201310023905.6A CN201310023905A CN103144749B CN 103144749 B CN103144749 B CN 103144749B CN 201310023905 A CN201310023905 A CN 201310023905A CN 103144749 B CN103144749 B CN 103144749B
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- CN
- China
- Prior art keywords
- winch
- wirerope
- steel cable
- cleaner
- pinch roller
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- 238000012423 maintenance Methods 0.000 title claims abstract description 16
- 229910000831 Steel Inorganic materials 0.000 title abstract description 16
- 239000010959 steel Substances 0.000 title abstract description 16
- 238000004140 cleaning Methods 0.000 title abstract description 7
- 239000004519 grease Substances 0.000 claims abstract description 21
- 239000013505 freshwater Substances 0.000 claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 11
- JEGUKCSWCFPDGT-UHFFFAOYSA-N h2o hydrate Chemical compound O.O JEGUKCSWCFPDGT-UHFFFAOYSA-N 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 6
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 210000001364 upper extremity Anatomy 0.000 claims description 3
- 230000001050 lubricating effect Effects 0.000 abstract description 13
- 230000007797 corrosion Effects 0.000 abstract description 6
- 238000005260 corrosion Methods 0.000 abstract description 6
- 238000000861 blow drying Methods 0.000 abstract 1
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 230000001680 brushing effect Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 238000005461 lubrication Methods 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 2
- 239000013535 sea water Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
Landscapes
- Cleaning In General (AREA)
Abstract
The invention relates to a steel cable comprehensive maintenance, cleaning and maintaining system of a winch for a boat. A guide wheel support frame is coaxially and fixedly arranged on a deck in front of the winch, a guide wheel is arranged on the guide wheel support frame, a steel cable is wound on a groove wheel arranged in the winch, a cleaner is coaxially sheathed on the steel cable arranged between the guide wheel and the winch, an oil coater is coaxially sheathed on the steel cable arranged between the cleaner and the winch, the cleaner is respectively communicated with a compressed air pipe of an air compressor and a pressure fresh water pipe of a pressure boosting water pump, and the oil coater is communicated with a pressure oil pipe of a small-size grease pump. The system has the advantages that the cleaner and the oil coater are sequentially arranged on the steel cable in front of the winch, the cleaner comprises the steps of pressure fresh water cleaning and compressed air blow-drying, and the goal of steel cable cleaning is reached; and pressure lubricating grease is uniformly smeared on the oil coater through the cleaned steel cable, moisture in the steel cable is squeezed out through the pressure lubricating grease, the fresh lubricating grease is fully filled inside the steel cable, the corrosion of the steel cable is effectively lightened, and the service life of the steel cable is prolonged.
Description
Technical field
The invention belongs to ship domain, relate to the wirerope of winch for ship, especially a kind of winch for ship wirerope integrated maintenance cleans maintenance system.
Background technology
At ship domain, the impact that winch for ship wirerope used is subject to external factor is comparatively large, and easily by seawater and salt air corrosion, service life is shorter.Therefore, most of wirerope needs to lubricate in advance during manufacture.But because the lubricating grease of pre-add can be extruded under wirerope tensioning state, easily fallen by seawater and rain erosion or become dry bulk shortening to peel off, so the lubricating grease out of reach of pre-add lubricates for a long time to wirerope, the effect of rust protection, cause greatly shorten the service life of wirerope, the comprehensive use cost of winch for ship sharply raises.
Wirerope is through the sheave of winch from being relaxed to tensioning, and many steel wires are interact with each other, and good clean and lubrication can alleviate due to the wearing and tearing caused mobile between steel stock, and clean and lubrication also can prevent the wirerope strength degradation because corrosion causes.Therefore, wirerope must regularly carry out cleaning and lubricating, and to extend the service life of wirerope, reduces use cost.And regularly carry out clean to wirerope and lubricate most effective method wirerope maintaining cleaning equipment is installed exactly.
At present, the maintaining of wirerope has normally been come by manual brushing lubricating grease, but craft is brushed, and not only work capacity is large, inefficiency, cost are large, and the brushing of lubricating grease can only be carried out on wirerope surface, the impurity dirt in wirerope steel stock cannot be cleaned, make the wirerope of brushing lubricating grease inside still there is many Corrosion Potentials; And manual brushing can only alleviate the moisture corrosion of wirerope surface, firm tempered oil film can not be provided to alleviate the wearing and tearing of wirerope, the corrosion in wirerope stock can not be protected, the requirement of wirerope internal lubrication cannot be met; In addition a large amount of wastes of lubricating grease are easily caused, and contaminated environment.
Summary of the invention
The object of the invention is to overcome prior art deficiency, provide a kind of can automatically to the even brushing lubricating grease of wirerope and spray water before fat liquoring, winch for ship wirerope integrated maintenance that gas is clean cleans maintenance system.
The technical solution used in the present invention is:
A kind of winch for ship wirerope integrated maintenance cleans maintenance system, comprise winch, guide wheel, winch is arranged on winch support, the deck in winch front is coaxially fixed with wheel bracket, this wheel bracket installs guide wheel, sheave in winch is wound with wirerope, it is characterized in that: coaxial package one cleaner on the wirerope between guide wheel and winch, coaxial package one baster on wirerope between cleaner and winch, cleaner is communicated with the compressed air pipe of air compressor and the pressure fresh water water pipe of booster water pump respectively, baster is communicated with the pressure oil pipe of small-sized grease pump.
And, described cleaner comprises left clamping plate, right clamping plate, pressure fresh water nozzle, front pinch roller, rear pinch roller, support wheel, hairbrush, wirerope guide groove and compressed-air atomizer, respectively by quick coupling setting pressure fresh water nozzle and compressed-air atomizer before and after top between left and right clamping plate, this pressure fresh water nozzle and compressed-air atomizer Bonding pressure fresh water water pipe and compressed air pipe respectively; Pinch roller and rear pinch roller before left and right clamping plate inboard between pressure fresh water nozzle and compressed-air atomizer is separately installed with, wirerope, all on a horizon, this horizon is passed through in the lower edge face of this front pinch roller and rear pinch roller; Upper and lower two pairs of brush holders of setting-in in opposite directions inside left and right clamping plate between front pinch roller and rear pinch roller, often pair of brush holder are all fixed with hairbrush, pass through wirerope between the hairbrush of two pairs, left and right; Between hairbrush and rear pinch roller, the lower position of wirerope is vertically provided with to support and takes turns, and the upper limb face of this support wheel and wirerope lower edge are on a horizon; The wheel shaft lower end of this support wheel is packed on a portable plate, between the left and right clamping plate of this portable plate lower end, be fixedly mounted with a screw, and on this screw, coaxial engagement installation one adjusts screw rod, and the top, upper end of this adjustment screw rod is contained in the lower surface of portable plate.
And movable installation one movable equipment car on the deck of corresponding cleaner, this equipment car has uploaded air compressor and booster water pump, and the grease tank on movable equipment car side installs a small-sized grease pump.
Advantage of the present invention and good effect are:
1, native system by cleaning, dry up and effectively integrate with oiling, compact conformation.
2, the cleaner of native system and wirerope adopt three-point fix, ensure that wirerope is concentric all the time with water spray, jet nozzle, improve clean and dry effect.
3, native system fixes the chain of cleaner through after the fixed pulley of cleaner bottom, two ends are separately fixed on hull, so no matter wirerope up and down, double swerve, reliably can fix cleaner, solve cleaner and baster fixing difficult problem on wirerope dexterously.
4, native system adopts quick coupling and the mounting means that buckles, easy and simple to handle, and help without the need to other people, a people just can complete oiling work.
5, native system integral structure is simple, and design science is reasonable, overcomes existing winch wirerope and easily corrodes and life-span short problem, have a good application prospect, be specially adapted to winch for ship.
Accompanying drawing illustrates:
Fig. 1 is anatomical connectivity figure of the present invention;
Fig. 2 is the structure enlarged front view of the cleaner of Fig. 1;
Fig. 3 is the birds-eye view of Fig. 2;
Fig. 4 is the left view of Fig. 2;
Fig. 5 is the cross section enlarged drawing of the baster of Fig. 1.
Detailed description of the invention:
Below by accompanying drawing, the invention will be further described in conjunction with specific embodiments, and following examples are descriptive, is not determinate, can not limit protection scope of the present invention with this.
A kind of winch for ship wirerope integrated maintenance cleans maintenance system, comprise winch 9, guide wheel 1, winch is arranged on winch support 10, and the deck in winch front is coaxially fixed with wheel bracket 2, this wheel bracket installs guide wheel, the sheave in winch is wound with wirerope 3.
Innovative point of the present invention is:
Coaxial package one cleaner 5 on wirerope between guide wheel and winch, coaxial package one baster 7 on wirerope between cleaner and winch, movable installation one equipment car 12 on the deck of corresponding cleaner, this equipment car has uploaded air compressor and booster water pump 13, and the compressed air pipe 6 of air compressor and the pressure fresh water water pipe 4 of booster water pump are communicated with cleaner respectively; The deck of corresponding baster is provided with a small-sized grease pump 11, and the pressure oil pipe 8 of this grease pump is communicated with baster.
The structure of described cleaner is:
See Fig. 2,3,4, cleaner comprises left clamping plate 15, right clamping plate 24, pressure fresh water nozzle 14, front pinch roller 16, rear pinch roller 19, support wheel 18, hairbrush 25, wirerope guide groove 26, compressed-air atomizer 20, upper inner between left and right clamping plate is setting pressure fresh water nozzle and compressed-air atomizer respectively, and this pressure fresh water nozzle and compressed-air atomizer are respectively by quick coupling Bonding pressure fresh water water pipe and compressed air pipe; Pinch roller and rear pinch roller before being separately installed with inside left and right clamping plate between pressure fresh water nozzle and compressed-air atomizer, wirerope, all on a horizon, this horizon is passed through in the lower edge face of front pinch roller and rear pinch roller; Left and right two pairs of brush holders 17 of setting-in in opposite directions inside left and right clamping plate between front pinch roller and rear pinch roller, often pair of brush holder are all fixed with hairbrush, pass through wirerope between the hairbrush of two pairs, left and right; Between hairbrush and rear pinch roller, the lower position of wirerope is vertically provided with to support and takes turns, and the upper limb face of this support wheel and wirerope lower edge are on a horizon; The wheel shaft lower end of this support wheel is packed on a portable plate 21, a rectangle screw 22 is fixedly mounted with between the left and right clamping plate of this portable plate lower end, on this screw, coaxial engagement installation one adjusts screw rod 23, the top, upper end of this adjustment screw rod is contained in the lower surface of portable plate, realize thus rotating adjustment screw rod, the upper and lower displacement of adjustment screw rod, promotes portable plate upper and lower displacement, support is taken turns can move up and down, thus the radial compaction pressure of adjustment support wheel to wirerope.
Mounting means of the present invention is:
Bolt of rear end plate is arranged before and after left and right clamping plate bottom, wherein, bolt of rear end plate installs fixed pulley (owing to being mounting means problem, so there is no provide diagram), fix with chain through after fixed pulley, two ends are separately fixed on hull, so no matter wirerope up and down, double swerve, reliably can fix cleaner; Cleaner and baster are strained by the chain of its both sides simultaneously, and the friction force of such cleaner and baster and wirerope finally all passes to hull by chain.
The structure of described baster is:
See Fig. 5, wear baster axis position at wirerope, pressure oil pipe is communicated with the oil suction chamber in baster, makes wirerope be immersed by lubricating grease as stressing in the steel stock of wirerope when passing baster thus.
Principle of work of the present invention is:
Wirerope is pulled out by winch in water, wirerope enters cleaner through guide wheel, foreign material on wirerope rinse out by the pressure water nozzle first on cleaner, and the dirt not easily rinsed is swept in four orientation by hairbrush, and then air nozzle ejection pressurized air dries up; Now wirerope enters the oiling that baster carries out lubricating grease, then enters winch withdrawal.
Claims (2)
1. a winch for ship wirerope integrated maintenance cleans maintenance system, comprise winch, guide wheel, winch is arranged on winch support, the deck in winch front is coaxially fixed with wheel bracket, this wheel bracket installs guide wheel, sheave in winch is wound with wirerope, it is characterized in that: coaxial package one cleaner on the wirerope between guide wheel and winch, coaxial package one baster on wirerope between cleaner and winch, cleaner is communicated with the compressed air pipe of air compressor and the pressure fresh water water pipe of booster water pump respectively, baster is communicated with the pressure oil pipe of small-sized grease pump,
Described cleaner comprises left clamping plate, right clamping plate, pressure fresh water nozzle, front pinch roller, rear pinch roller, support wheel, hairbrush, wirerope guide groove and compressed-air atomizer, respectively by quick coupling setting pressure fresh water nozzle and compressed-air atomizer before and after top between left and right clamping plate, this pressure fresh water nozzle and compressed-air atomizer Bonding pressure fresh water water pipe and compressed air pipe respectively; Pinch roller and rear pinch roller before left and right clamping plate inboard between pressure fresh water nozzle and compressed-air atomizer is separately installed with, wirerope, all on a horizon, this horizon is passed through in the lower edge face of this front pinch roller and rear pinch roller; Upper and lower two pairs of brush holders of setting-in in opposite directions inside left and right clamping plate between front pinch roller and rear pinch roller, often pair of brush holder are all fixed with hairbrush, pass through wirerope between the hairbrush of two pairs, left and right; Between hairbrush and rear pinch roller, the lower position of wirerope is vertically provided with to support and takes turns, and the upper limb face of this support wheel and wirerope lower edge are on a horizon; The wheel shaft lower end of this support wheel is packed on a portable plate, between the left and right clamping plate of this portable plate lower end, be fixedly mounted with a screw, and on this screw, coaxial engagement installation one adjusts screw rod, and the top, upper end of this adjustment screw rod is contained in the lower surface of portable plate.
2. winch for ship wirerope integrated maintenance according to claim 1 cleans maintenance system, it is characterized in that: movable installation one movable equipment car on the deck of corresponding cleaner, this equipment car has uploaded air compressor and booster water pump, and the grease tank on movable equipment car side installs a small-sized grease pump.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310023905.6A CN103144749B (en) | 2013-01-23 | 2013-01-23 | Steel cable comprehensive maintenance, cleaning and maintaining system of winch for boat |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310023905.6A CN103144749B (en) | 2013-01-23 | 2013-01-23 | Steel cable comprehensive maintenance, cleaning and maintaining system of winch for boat |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103144749A CN103144749A (en) | 2013-06-12 |
| CN103144749B true CN103144749B (en) | 2015-04-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310023905.6A Active CN103144749B (en) | 2013-01-23 | 2013-01-23 | Steel cable comprehensive maintenance, cleaning and maintaining system of winch for boat |
Country Status (1)
| Country | Link |
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| CN (1) | CN103144749B (en) |
Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103591428A (en) * | 2013-11-21 | 2014-02-19 | 山东固润工程技术有限公司 | Continuous operation system used for cleaning and lubrication of steel wire rope |
| CN105457932B (en) * | 2014-09-12 | 2018-02-06 | 辽宁省送变电工程公司 | A kind of steel wire rope decontaminates cleaning processing apparatus |
| CN104399690B (en) * | 2014-11-14 | 2016-06-08 | 刘延俊 | A kind of cable cleaning device device |
| CN105880238A (en) * | 2015-01-19 | 2016-08-24 | 张传生 | Roller interior cleaning device |
| CN105562280B (en) * | 2015-12-15 | 2018-08-28 | 王同富 | A kind of cable wire safeguards lubricator |
| CN107185917B (en) * | 2017-06-20 | 2019-07-09 | 安徽省华腾农业科技有限公司 | A kind of care device of disk type irrigation pipe |
| CN110155820A (en) * | 2017-12-26 | 2019-08-23 | 潍坊科技学院 | A kind of construction rope withdrawing apparatus |
| CN108726405B (en) * | 2018-07-10 | 2020-03-24 | 湖南省康德佳林业科技有限责任公司 | Marine winch with maintenance function |
| CN111170192B (en) * | 2020-01-15 | 2021-06-01 | 大连海事大学 | Pneumatic rescue winch steel cable maintenance device and calibration and working method thereof |
| CN114352918B (en) * | 2022-01-24 | 2023-03-10 | 青岛九合机械科技有限公司 | Ladder arm steel cable surrounding type oiling maintenance equipment for aerial ladder vehicle |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1827909A (en) * | 2006-03-30 | 2006-09-06 | 上海诸光机械有限公司 | Apparatus and method for maintenance of anti-winding steel wire for engineering |
| CN102247961A (en) * | 2011-06-29 | 2011-11-23 | 河南送变电建设公司 | Environment-friendly cleaning and maintenance machine for steel wire rope |
| CN202131479U (en) * | 2011-07-06 | 2012-02-01 | 上海市电力公司 | Oil applying cleaning split oil tank for maintenance of steel wire rope |
| CN203030586U (en) * | 2013-01-23 | 2013-07-03 | 吴炳昭 | Ship winch wire rope comprehensive maintenance gas-water cleaner |
| CN203064180U (en) * | 2013-01-23 | 2013-07-17 | 吴炳昭 | Comprehensive maintaining and cleaning system for marine winch wire rope |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3956270B2 (en) * | 2000-06-28 | 2007-08-08 | 矢崎総業株式会社 | Wire rod cleaning equipment |
-
2013
- 2013-01-23 CN CN201310023905.6A patent/CN103144749B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1827909A (en) * | 2006-03-30 | 2006-09-06 | 上海诸光机械有限公司 | Apparatus and method for maintenance of anti-winding steel wire for engineering |
| CN102247961A (en) * | 2011-06-29 | 2011-11-23 | 河南送变电建设公司 | Environment-friendly cleaning and maintenance machine for steel wire rope |
| CN202131479U (en) * | 2011-07-06 | 2012-02-01 | 上海市电力公司 | Oil applying cleaning split oil tank for maintenance of steel wire rope |
| CN203030586U (en) * | 2013-01-23 | 2013-07-03 | 吴炳昭 | Ship winch wire rope comprehensive maintenance gas-water cleaner |
| CN203064180U (en) * | 2013-01-23 | 2013-07-17 | 吴炳昭 | Comprehensive maintaining and cleaning system for marine winch wire rope |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103144749A (en) | 2013-06-12 |
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Effective date of registration: 20180517 Address after: 266000 Room 202, Chenghua garden, 177 Zhuzhou Road, Laoshan District, Qingdao, Shandong. Patentee after: Qingdao Chenming Ocean Equipment Technology Co., Ltd. Address before: No. 4 Kaifeng Road, peace zone, Tianjin Patentee before: Wu Bingzhao |
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| TR01 | Transfer of patent right |